Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S.

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8024422.081519.A

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Nautilus

E616 (Model Year 2014 and 2017) Elliptical

Fitness Machine Service Manual

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Table of Contents

Summary of Contents for Nautilus E616

Page 1: Table Of Contents
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus, the Nautilus logo, and Nautilus Trainer are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries.
Page 2: Important Safety Instructions
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. |Nautilus, the Nautilus logo, and Nautilus Trainer are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries.
Page 3: Safety Warning Labels And Serial Number
Safety Warning Labels and Serial Numbers • Read, understand and obey all warnings on this machine. • Keep children away. • Not intended for use by anyone under 14 years of age. • Prior to use, read and understand the Owner’s Manual. •...
Page 4: Grounding Instructions
Grounding Instructions This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug.
Page 5: Maintenance
Maintenance Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done. Worn or damaged components must be repaired or replaced immedi- ately. Only manufacturer supplied components can be used to maintain and repair the equipment. If at any time the Warning labels become loose, unreadable or dislodged, replace the labels.
Page 6: Moving The Machine
Moving the Machine The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and NOTICE: Leveling the Machine Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or damage to the machine can occur.
Page 7: Connectivity
Bluetooth Connectivity with the “Nautilus Trainer™” Fitness App (E616 only) ® ® ® ® Note: ® ® Note: Workout with Other Fitness Apps ® www.nautilus.com/partners USB Charging Note: Speakers and Audio Cable Note: ® ®...
Page 8: Troubleshooting
Troubleshooting Condition/Problem Things to Check Solution No display/partial display/ outlet cut, replace cable. damage replaced. ® displayed strap. replace cable.
Page 9 Condition/Problem Things to Check Solution sole if damaged. cut, replace cable. outlet replace cable. outlet. replace cable. outlet. assembly...
Page 10 Condition/Problem Things to Check Solution assemblies that appears a few crimped, replace cable. cycles through program ® Total time of workout outlet. Bluetooth wireless ® ® is compatible. ® ® ® ® ® mour ®...
Page 11: Console Service Mode
DEBUG TERMINAL – Not used. c. MOVE LIFT – (E616 elliptical only) Used to adjust a new lift motor. The Console displays “UP MX DN MN RT CAL”: Up arrow will move the lift motor to the maximum position; Down arrow will move the lift motor to the minimum position;...
Page 12 All LEDs Off 1 second Sequence Segments 1 at a time – on 1 second, off 1 second Press any key to exit test h. RUN LCD TEST – Drives 3x5 and 1x5 LCD displays with the following patterns: All segments on All segments off Set individual segments one at a time until all segments are illuminated.
Page 14: Maintenance Parts Exploded View
Maintenance Parts Exploded View Your machine may differ. Use only as a guide. E616 (MY14) Shroud, Left Flywheel Leg, Left Leg, Right Power Switch Roller Shroud, Right...
Page 15 E616 (MY17) Shroud, Right Power Switch Flywheel Shroud, Left Roller Leg, Right Leg, Left...
Page 16: Electrical Layout
Electrical Layout NLS E616 Wiring Diagram Console Contact Heart Rate (CHR) sensor Lift motor wire, 5Pin HR cable, 4Pin I/O (Data) cable, 12Pin Lift motor potentiometer cable, 3Pin Servo control cable, 9VDC, 2Pin CCW CW Lift motor Power inlet cable, 3Pin...
Page 17: Motor Control Board (Mcb)
Motor Control Board (MCB) Power inlet (line) Power inlet (neutral) Lift motor common (neutral) Lift motor CW (line) Lift motor CCW (line) Lift motor position potentiometer Servo control Lift motor wire (to Console) The MCB shown is on an E626 (MY 2014) machine. REPLACEMENT PROCEDURE SKILL LEVEL Level I : Low - very little mechanical knowledge or exposure.
Page 18 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 19 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
Page 20 To adjust the nuts (C) on the Tensioner Assembly (A), use a 10mm open end wrench to hold the bolt (B) steady and turn the nuts with a second 10mm open end wrench. When the tension is correct, tighten the nuts (C) against the Assembly (A) in position.
Page 21: Set The Brake Tension (Calibration)
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 22 Turn the power off and on. E614— disconnect and reconnect the AC Adapter from the wall outlet. E616— turn the Power Switch off and back on. Push QuickStart and verify that the console shows that the default resistance level is 4.
Page 23 Note: If the cardboard is not 3mm (1/8”) thick, you can use the pages of a paperback book to measure the gap. Approximately 36 pages (sheets) = 3mm. Turn the power on again. Use the console to check the resistance adjustment.
Page 24 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 25 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 26 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 27 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 28 5. Using a 6 mm hex key, remove the remaining bolt (B, from Step 2) again, and remove the Static Handlebar. NOTICE: MY14 static handlebar shown a rubber band or wire tie. 6. Installation is the reverse procedure. NOTICE: 8. Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Page 29 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 30: Console
5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. Note: Your machine may not match the image. For reference only. 1. E616 only—loosen and remove the 4 screws from the Handlebar Shrouds. Remove the Handlebar Shrouds and set them safely aside. Console-static handlebar not shown for clarity 2.
Page 31 5. Using a small Flathead screwdriver, pry the Caps from the Lower Handlebar Arms. 13 mm 6. Using a 13 mm wrench, remove the hardware from the Lower Handlebar Arms and the Arm Pivot. Remove the Handlebar Arms and set them safely aside. 7.
Page 32 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 33: Upper And Lower Handlebar Arms
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 34 4. Using a 6mm hex key, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. On each side of the machine, remove the Leg and Pedal together from the Rail Assembly and set them safely aside for reassembly.
Page 35 7. Thread the Crank Puller into the Crank Arm. When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show. Note: the Nut (CP2) as shown, before use. 8.
Page 36 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 37 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 38 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 39 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall out- let and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 40 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 41 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 42 Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals. Set the hardware safely aside for reassembly. Be aware that the Handlebar Arms will be loose and may pivot when the hardware is removed.
Page 43 Using a 6mm hex key, remove the 4 bolts that attach the Incline Adjuster to the Rail Assembly. Set the hardware safely aside for reassembly. 13 mm Place a static object (like a book or box) under the back of the main frame but not under the Rail Assembly.
Page 44 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries.
Page 45 Note: Your machine may not match the image. For reference only. Place a static object (like a book or box) under the front stabilizer (C). The static object should not be compressible. Using a short #2 Phillips screwdriver, loosen and remove the screws (A1) from the Footpad (A), and set them safely aside.
Page 46 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 47 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 48 Using a 6mm hex key, loosen and remove the indicated hardware from the Legs, and set it safely aside for reassembly. On each side of the machine, remove the Leg and Pedal together from the Rail Assembly and set them safely aside for reassembly. NOTICE: This step may require two people.
Page 49 Using a 14mm socket and ratchet, remove the Lock Nut from the Crank Arm with Plastics. Thread the Crank Puller into the Crank Arm with Plastics. When the Crank Puller is in the correct position, only 1-2 threads on the outer por- tion (CP2) of the Crank Puller should show.
Page 50: Incline Adjuster Assembly
12. Using a #2 Phillips screwdriver, remove the 3 screws (*) that secure (X3) screw. Slowly remove the Right Shroud. If you are not replacing the Motorized Lift Cover—go to Step 15. If you are replacing the Motorized Lift Cover (A)— loosen and remove the hardware (C) that attaches the Incline Adjuster Assembly (B) C (X4) Right side of main unit.
Page 51 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 52 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 53 MY14 model only—Loosen and remove the screws from the Water Bottle Holder. Remove the Water Bottle Holder and set it safely aside. If you are only replacing the Water Bottle Holder—go to Step 13. If you are replacing the Console Mast— continue to Step 5.
Page 54 9. Using a 6 mm hex key, remove the remaining bolt (B, from Step 6) again, and remove the Static Handlebar and Console Junction Cover. NOTICE: a rubber band or wire tie. 10. Remove the Pivot Rod from the Mast and set it safely aside for reas- sembly.
Page 55 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 56 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 57 6. Using a 6 mm hex key, remove the remaining bolt (B, from Step 3) again, and remove the Static Handlebar and Console Junction Cover (C). NOTICE: a rubber band or wire tie. Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals.
Page 58 Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Shroud Cap and Top Shroud up the Mast. 10. Remove the hardware (indicated) from the Mast. Gently pull the Mast out and disconnect the cables. Set the hardware and Top Shroud safely aside for reassembly.
Page 59 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 60 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 61 6. Using a 6 mm hex key, remove the remaining bolt (B, from Step 3) again, and remove the Static Handlebar and Console Junction Cover (C). NOTICE: a rubber band or wire tie. Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals.
Page 62 Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Shroud Cap and Top Shroud up the Mast. 10. Remove the hardware (indicated) from the Mast. Gently pull the Mast out and disconnect the cables. Set the hardware and Top Shroud safely aside for reassembly.
Page 63 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 64 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall out- let and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 65 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 66: Brake Assembly
NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 67 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual. After replacing the Brake Assembly, the resistance levels of the machine may be different.
Page 68 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 69 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 70 Tie the length of string to the end of the lower Console Cable (G) at the top of the Mast mount. Remove the zipties that attach the lower Console Cable to the Frame. Pull the cable and string down through the hole (H) on the side of the Frame so that the string extends through the Frame.
Page 71 11. Installation is the reverse procedure. Adjust the new Servo Motor to same position recorded in Step 3. NOTICE: cables. 12. Tie the end of the string at the hole (H) in the Mast to the end of the Console Cable (G) on the new Servo Motor (A). Carefully pull the cable through the hole to the top of the Mast mount.
Page 72 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 73: Servo Motor
NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 74 locations. E - Lift Note: Be sure to note where all cables attach for re-assembly. motor ground Using a #2 Phillips screwdriver, remove the 2 indicated screws (C1, C2) that attach the MCB assembly to the Frame. Remove old MCB assembly, and install the new MCB assembly. Connect the cables to the MCB in their proper locations.
Page 75 Reassembly is the reverse procedure. Secure the cables with zipties (as noted in Step 2). NOTICE: 10. If the Mast, Static Handlebar, Console and Top Shroud were removed in Step 2, reinstall them. (Refer to the “Replace the Shrouds” procedure.) Turn the power on. Machine is on.
Page 76 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 77 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 78 Using a #2 Phillips screwdriver, remove the top screw (C1) to free the Lift Motor ground wire (E). Hand tighten the top screw to hold the MCB assembly (C) in position on the Frame until reassembly. E - Lift motor ground after noting the connector locations.
Page 79 Using the 18mm socket and wrench and 18mm open end wrench, loosen and remove the hex head bolts (K) that attach the Incline Adjuster (J) assembly to the Lift Motor shaft (A1). Remove the hardware (L) that attaches the Lift Motor assembly (A) to the Frame.
Page 80 21. Push the OK button to exit the MOVE LIFT option. Push PAUSE/ Disconnect all power and allow to sit for 5 minutes. 23. Fully attach the shrouds and complete reassembly of the machine. Reassembly is the reverse procedure. 24. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Page 81 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 82 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 83 Pulleys. To remove the hardware (I) from the Flywheel (A), use the 17 mm open end wrench to hold the nut on one side steady and remove the nut on the opposite side with the 17 mm socket and wrench. Set the hardware safely aside.
Page 84 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 85 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 86 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 87: Rpm Sensor (Speed Sensor)
NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 88 Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus and the Nautilus logo are trademarks owned by or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries. |...
Page 89: Power Switch Assembly
NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.

Nautilus E616 Service Manual

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