Nautilus E916 Service Manual
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Nautilus E916 Service Manual

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Be Strong.
™
E9
EV9
16 and
16
Service Manual
PN 40478A Rev A (11/2005)

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Summary of Contents for Nautilus E916

  • Page 1 Be Strong. ™ 16 and Service Manual PN 40478A Rev A (11/2005)
  • Page 2 Nautilus certified service personnel may result in voiding of the warranty. ® ® If you are a consumer and require technical support to resolve a problem with your Nautilus ® Commercial Series Elliptical, please call Nautilus Customer Service at 800-864-1270 (USA) or +41 460 77 88 (outside ®...

  • Page 3: Table Of Contents

    Machine Configuration.............................16 Wiring Schematics EV916 Top Level Wiring Diagram ..........................18 EV916 Power and Alternator Wiring Diagram......................19 E916 Console Heart Rate Wiring Diagram ......................20 E916 Main Power Wiring Diagram ..........................21 Assembly Illustrations Service Parts List - EV916 ............................25 Cable Connections - EV916............................31 Assembly Drawings Overview - EV916 ........................33...
  • Page 4 Dynamic (Upper Body) Handles Assembly......................42 Fixed Handle (T-Bar) Assembly ..........................42 Console Mount..............................43 Service Parts List - E916 ............................44 Cable Connections - E916 ............................53 Assembly Drawings Overview - E916........................54 Cam Covers (Pods) and Front Knuckle Covers ...................... 54 Swing Arm / Foot Link Assembly Junction......................

  • Page 5: Important Safety Information

    Failure to follow the conditions set forth below shall limit, to the extent arrange for the return of damaged parts. allowed by law, Nautilus, Inc. responsibility for the safety, reliability, and performance of this equipment. 8. To avoid potential safety and electrical problems, replace with manufacturer’s specified parts only.

  • Page 6: Ev916 Elliptical Trainer

    Specifications - EV916 Elliptical Trainer with MyStride Technology ® Cordless, or 108-132VAC, 50/60 Hz, 20 Power watts maximum (operation with charger connected) Battery Type 6VDC sealed lead-acid 8 hours to full charge, starting with Battery Charge Time discharged battery C51 blue/white LCD with backlight Display Tactile membrane keypanel Length...

  • Page 7: E916 Elliptical Trainer

    Specifications - E916 Elliptical Trainer with SyncLink Stride Technology ™ Cordless, or 108-132VAC, 50/60 Hz, 20 Power watts maximum (operation with charger connected) Battery Type 6VDC sealed lead-acid 8 hours to full charge, starting with Battery Charge Time discharged battery...

  • Page 9: Console Codes

    Console Codes Contents Overview ..................... 11 Defaults....................... 11 Customize....................11 Machine Status................... 12 Diagnostics ....................13 Maintenance Logs ..................13 Reset Maintenance Hours..............14 Error Log ....................14 Machine Configuration ................15 Nautilus® Commerical Series Elliptical Service Manual...

  • Page 11: Overview

    CLEAR SELECT WORKOUT Customize You can customize several console settings on the E916/EV916 Elliptical with default values to conform to your individual requirements, including: • resetting all configurable settings to factory defaults (see below) • adjusting lower screen contrast (0-15) •...

  • Page 12: Machine Status

    CLEAR SELECT WORKOUT *The SELECT STATS menu display option is not active for the E916 and EV916. Set Defaults – resets the machine to the factory defaults for all configurable values. Please note that selecting this option will require the machine to be reconfigured (see Change Machine section).

  • Page 13: Diagnostics

    R&D setting is inadvertently changed, it will reset when the machine is powered off and then back on. Diagnostics Use diagnostic codes to test various components of the machine such as the: • tachometer • alternator • I/O • sensor (for EV9.16 only) • serial ports • keypad • display Nautilus® Commerical Series Elliptical Service Manual...

  • Page 14: Maintenance Logs

    Maintenance Logs Refer to the following table to scan through the diagnostic tests and view diagnostic information: Table 2–4. Diagnostics Step No. Press Keys Display (What you will see) ▲, 6, ENTER DIAGNOSTICS ▼ or ▲ TACH TEST, ALT TEST, I/O TEST, A SENSOR B, SERIAL PORTS, KEY TEST, DISPLAY TEST ENTER...
  • Page 15 (Some errors trigger multiple responses). To view the non-displayed errors, access the Error Log. The unit will not let you restart the program unless power has been turned off and then back on. Nautilus® Commerical Series Elliptical Service Manual...

  • Page 16: Machine Configuration

    • Stepper • StepMill • Bike • Elliptical In general, only the Elliptical machine type is used for the EV916 or E916. Refer to the following table to scan through and customize the settings: Table 2–8. Machine Configuration Step No.

  • Page 17: Wiring Schematics

    Wiring Schematics Contents EV916 Top Level Wiring Diagram............18 EV916 Power and Alternator Wiring Diagram ........19 E916 Console Heart Rate Wiring Diagram..........20 E916 Main Power Wiring Diagram ............21 Nautilus® Commerical Series Elliptical Service Manual...

  • Page 18: Ev916 Top Level Wiring Diagram

    Console Heart Rate Wiring Diagram...

  • Page 19: Ev916 Power And Alternator Wiring Diagram

    Main Power Wiring Diagram Nautilus® Commerical Series Elliptical Service Manual...

  • Page 20: E916 Console Heart Rate Wiring Diagram

    Console Heart Rate Wiring Diagram...

  • Page 21: E916 Main Power Wiring Diagram

    Main Power Wiring Diagram Nautilus® Commerical Series Elliptical Service Manual...

  • Page 23: Assembly Illustrations

    Crank Cover and Crank Assembly............36 Rear Drive Assembly ................37 Alternator Assembly ................38 Foot Link Assembly (Left)............... 38 Foot Link Assembly (Right) ..............39 Dependency Cover (Cupholder) Assembly..........39 Swing Arm Assembly ................40 Nautilus® Commerical Series Elliptical Service Manual...
  • Page 24 Dynamic (Upper Body) Handles Assembly ..........42 Fixed Handle (T-Bar) Assembly.............. 42 Console Mount ..................43 Service Parts List - E916 ................44 Cable Connections - E916 ................53 Assembly Drawings Overview - E916............54 Cam Covers (Pods) and Front Knuckle Covers........54 Swing Arm / Foot Link Assembly Junction ...........

  • Page 25: Service Parts List - Ev916

    Part number information in the following table is meant to help you identify the parts in the drawings for ordering replacement parts. Call an authorized Nautilus representative at 1-800-NAUTILUS (624-8458) to order replacement parts and get assistance with your specific replacement or service requirements. Items with no warranty code or part number are replaceable only as part of a higher-level assembly.
  • Page 26 Service Parts List - EV916 SRVC# WRNTY- PART NO./ LEVEL DESCRIPTION CODE SM40306 40306 ASSEMBLY, REAR DRIVE, VSL SM12221 12221 INTERMEDIATE PULLEY, MOLDED SM12419 12419 KEY, .250 SQ X 2.50 LONG SM20205 20205 ALTERNATOR, PRESTOLITE, 1992 SM21445 21445 ASSY.,SPEED SENSOR,CLIM.SYS,CL SM21448 21448 SCREW,.375-16 x 4.50 HEX HD CP...
  • Page 27 SM40552 40552 COVER, ERGOBAR, BACK SM40564 40564 BEARING,IGUS JFI-2428-16 SM40576 40576 HOUSING, CHR, FIXED, TOP SM40577 40577 HOUSING, CHR, FIXED, BOTTOM SM40578 40578 KEYPANEL,HANDRAIL,RIGHT,5100 SM40579 40579 KEYPANEL,HANDRAIL,LEFT,5100 SM40639 40639 SCREW,6-32 X .438 LG SHC Nautilus® Commerical Series Elliptical Service Manual...
  • Page 28 Service Parts List - EV916 SRVC# WRNTY- PART NO./ LEVEL DESCRIPTION CODE SM40642 40642 CONTACT PLATE, CHR, LONG SM40643 40643 HOUSING, CHR, DYNAMIC, FRONT SM40644 40644 HOUSING, CHR, DYNAMIC, REAR SM40651 40651 WASHER,NYLATRON,1.505 X 2.250 SM40652 40652 WASHER,WAVE,1.560 X 1.8750 X . SM40654 40654 SCREW,10-32X.75,PANHD W/LK WASHER...
  • Page 29 COVER, DEPENDENCY LEFT, FRONT SM40431 40431 COVER, DEPENDENCY, RIGHT, FRONT SM40436 40436 DECAL,ID,RIGHT,5300 SM40437 40437 DECAL,ID,LEFT,5300 SM40438 40438 BRACKET, FRONT PLASTIC, SUPPORT SM40439 40439 COVER, UPPER SWING ARM, #1 SM40440 40440 COVER, UPPER SWING ARM, #2 Nautilus® Commerical Series Elliptical Service Manual...
  • Page 30 Service Parts List - EV916 SRVC# WRNTY- PART NO./ LEVEL DESCRIPTION CODE SM40441 40441 COVER, UPPER SWING ARM, RIGHT SM40442 40442 COVER, UPPER SWING ARM, LEFT SM40462 40462 ASSY, CABLE, BRAKE MOUNT SM40527 40527 COVER,DRIVTRAIN,TOP SM40556 40556 COVER, FRONT, BOTTOM, LEFT SM40558 40558 COVER, FRONT, BOTTOM, RIGHT...

  • Page 31: Cable Connections - Ev916

    CONNECT CABLE (PN 40471) FROM FRONT MAST TO CABLE (PN 40844) FROM MAIN FRAME CENTER TUBE BEFORE SECURING FLANGES TOGETHER. THE COLOR-CODED CABLES SNAP TOGETHER WITH THE M/F CONNECTORS FOR THE CORRESPSONDING CABLE COLORS. NOTE: TAKE CARE NOT TO PINCH CABLES WHEN ASSEMBLING. Nautilus® Commerical Series Elliptical Service Manual...
  • Page 32 Cable Connections - EV916 Left Swing Arm to Foot Link Connection: Swing Arm Cable Footlink Cable 3/4 inch Loop Swing Arm Length Connector Footlink Swing Arm Connector Grommet Figure 1 CONNECT THE FOOTLINK AND SWING ARM CABLE (PN 40470) USING M/F CONNECTORS FOR CORRESPONDING COLORS.

  • Page 33: Assembly Drawings Overview - Ev916

    Refer to the Parts List in the preceding pages to locate information on the part numbers that are called out in the assembly drawings. Cam Covers (Pods) and Front Knuckle Covers: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 34: Swing Arm / Foot Link Assembly Junction

    Assembly Drawings - EV916 Swing Arm / Foot Link Assembly Junction: Front Mast Assembly / Main Frame Junction:...

  • Page 35: Drive Train Cover Assembly

    Assembly Drawings - EV916 Drive Train Cover Assembly: Drive Train Assembly w/ Main Power Assembly: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 36: Crank Cover And Crank Assembly

    Assembly Drawings - EV916 Crank Cover and Crank Assembly:...

  • Page 37: Rear Drive Assembly

    Assembly Drawings - EV916 Rear Drive Assembly: 22883 22883 Nautilus® Commerical Series Elliptical Service Manual...

  • Page 38: Alternator Assembly

    Assembly Drawings - EV916 Alternator Assembly: .020-.040 AIR GAP BETWEEN SENSOR (PN 21445) AND DISK (PN 22517). Foot Link Assembly (Left):...

  • Page 39: Foot Link Assembly (Right)

    Assembly Drawings - EV916 Foot Link Assembly (Right): Dependency Cover (Cupholder) Assembly: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 40: Swing Arm Assembly

    Assembly Drawings - EV916 Swing Arm Assembly:...

  • Page 41: Dependency Link Assembly

    Assembly Drawings - EV916 Dependency Link Assembly: NOTES: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 42: Dynamic (Upper Body) Handles Assembly

    Assembly Drawings - EV916 Dynamic (Upper Body) Handle Assembly: (ASSEMBLY SHOWN FROM RIGHT SIDE OF FRONT MAST, LOOKING TOWARD REAR DRIVE.) Fixed (T-Bar) Handle Assembly:...

  • Page 43: Console Mount

    Assembly Drawings - EV916 Console Mount: POSITION CONSOLE SO THAT CABLES CAN BE CONNECTED USING THE PROPER CONNECTORS. Nautilus® Commerical Series Elliptical Service Manual...

  • Page 44: Service Parts List - E916

    1 - Part covered under standard 3-year parts warranty for replacement. 2 - Part covered under standard 1-year wear item warranty for replacement. 3 - Part covered under standard 15-year frame warranty for replacement. Table 5-2. Part Identifier List – E916 Elliptical SRVC# WRNTY- PART NO.
  • Page 45 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM40525 40525 COVER,DRIVETRAIN,RIGHT SM40526 40526 COVER,DRIVETRAIN,LEFT SM40527 40527 COVER,DRIVTRAIN,TOP SM40556 40556 COVER,FRONT,BOTTOM,LEFT SM40558 40558 COVER,FRONT,BOTTOM,RIGHT SM40592 40592 COVER,POD,TOP,LEFT SM40593 40593 COVER,POD,BOTTOM,LEFT SM40596 40596 COVER,POD,TOP,RIGHT SM40597 40597 COVER,POD,BOTTOM,RIGHT...
  • Page 46 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM40594 40594 BEARING, BALL, 25 X 47 X 12 SM40647 40647 WELDMENT,PIVOT,MISALIGNMENT 40595 HOUSING,BEARING,PIVOT,MISALIGN 40648 STUD,PIVOT MISALIGNMENT 40697 SCREW,1/4-20 X 3.50,HEX HD CAP 40767 BRACE,CRANK COVER,V2 40779...
  • Page 47 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM21774 21774 PIN,HITCH SM22029 22029 NUT,.375-16,NYLON INSERT SM22030 22030 WASHER, 3/8 USS FLAT SM22047 22047 WASHER,FLAT,1/4 ID X 5/8 OD SM22070 22070 WASHER,.312 SPLIT LOCK SM22093 22093 SCREW,.312-18X.75,HEX HD CAP...
  • Page 48 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE 25611 ASSEMBLY, RESISTOR, 3800 SM13580 13580 WASHER,#8 SAE FLAT SM22109 22109 WASHER, #8 INTERNAL TOOTH LOCK SM22110 22110 NUT,#8-32,HEX MACH SM22134 22134 SCREW,#8-32 X .38,PHIL PAN HD...
  • Page 49 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE 21127 CONNECTOR, SOCKET 24594 SENSOR, INDUCTIVE SM21778 21778 NUT,FLANGE (ALT-FLYWHEEL) SM22027 22027 WASHER,.250 SPLIT LOCK SM22036 22036 NUT,.250-20,NYLON INSERT SM22047 22047 WASHER,FLAT,1/4 ID X 5/8 OD SM22164 22164 SCREW,.250-20X1.25,HEX HD CAP...
  • Page 50 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM40880 40880 COVER, CUP HOLDER, TOP, V2 SM40881 40881 COVER, CUP HOLDER, BOTTOM, V2 SM40892 40892 WELDMENT, CONSOLE MOUNT, V2 SM40955 40955 ASSEMBLY,SWING ARM SM40564 40564 BEARING,IGUS JFI-2428-16...
  • Page 51 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM40776 40776 ADHESIVE,TRANSFER TAPE,25 MIL SM40895 40895 WELDMENT,UPPER BODY, LEFT, V2 40571 PLATE,UPPER BODY HANDLE,TOP 40653 TUBE, CHR, UPPER BODY HANDLE 40905 TUBE, UPPER BODY, LEFT, V2...
  • Page 52 Service Parts List - E916 SRVC# WRNTY- PART NO. / LEVEL DESCRIPTION CODE SM40669 40669 WASHER,SPRING LOCK,5/16,SS SM40876 40876 WELDMENT,FOOT SUPPORT, LEFT,V5 40797 BRKT,MTING,CONN ARM,FRT,L,V2 40883 SHAFT,CONNECTING ARM,FRONT,V3 40913 ASSY,BRACKT,FOOT SUPRT,W/PEM,L 40911 BRACKT,FOOT SUPPORT,1 TAB,L,V2 41145 NUT,SELF-CLINCHING,10-32 SM40961 40961 ASSY,FOOT LINK W/BEARING,LEFT...

  • Page 53: Cable Connections - E916

    Cable Connections - E916 Cable Connections - E916 The main cable connection for the E916 elliptical is shown below. Wiring diagrams for the E916 console, handles and main power are provided in Section 2. Front Mast to Main Frame Connection:...

  • Page 54: Assembly Drawings Overview - E916

    Assembly Drawings - E916 Assembly Drawings Overview - E916 Refer to the Parts List in the preceding pages to locate information on the part numbers that are called out in the assembly drawings. Some drawings include specific notes, represented by .

  • Page 55: Swing Arm / Foot Link Assembly Junction

    Assembly Drawings - E916 Swing Arm / Foot Link Assembly Junction: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 56: Front Mast Assembly / Main Frame Junction

    Assembly Drawings - E916 Front Mast Assembly / Main Frame Junction: Drive Train Cover Assembly:...

  • Page 57: Crank Cover And Drive Train Assembly

    Crank Cover and Drive Train Assembly: Crank Arm Assembly: ������ �� ��� ���� ������ ����� ������ �� ��� ���� ������ ����� ����� ����� ������� �� ������� ��� ���� ��������� �� ��� �� ������� ����� ��� Nautilus® Commerical Series Elliptical Service Manual...

  • Page 58: Eccentric Crank Arm Assembly (Detail)

    Assembly Drawings - E916 Eccentric Crank Arm Assembly: (detail) ����� ����� 40786 40930...

  • Page 59: Rear Drive Assembly

    Assembly Drawings - E916 Rear Drive Assembly: Nautilus® Commerical Series Elliptical Service Manual...

  • Page 60: Alternator Assembly

    Assembly Drawings - E916 Alternator Assembly: .020-.040 AIR GAP BETWEEN SENSOR (PN 21445) AND DISK (PN 22517). Connecting Arm Assembly:...

  • Page 61: Foot Link Assembly (Right)

    Assembly Drawings - E916 Foot Link Assembly (Right): Foot Link Assembly (Left): Nautilus® Commerical Series Elliptical Service Manual...

  • Page 62: Swing Arm Cover And Cupholder

    Assembly Drawings - E916 Swing Arm Cover and Cup Holder: Swing Arm Assembly:...

  • Page 63: Dynamic Handles And Polar Sensor

    Assembly Drawings - E916 Dynamic Handles and Polar Sensor: ® POLAR SENSOR PLACEMENT UNDER SWING ARM BRACKET ® (TOP VIEW) Nautilus® Commerical Series Elliptical Service Manual...

  • Page 64: Dynamic (Upper Body) Handles And Grips

    Assembly Drawings - E916 Dynamic (Upper Body) Handles and Grips: Fixed (T-Bar) Handle Assembly:...

  • Page 65: Console Support

    Assembly Drawings - E916 Console Mount: 41531 POSITION CONSOLE SO THAT CABLES CAN BE CONNECTED USING THE PROPER CONNECTORS. Nautilus® Commerical Series Elliptical Service Manual...

  • Page 67: Appendixes

    Appendixes Contents Appendix A—Required Tools ..............68 Appendix B—International Power Plug Configurations ......68 Nautilus® Commerical Series Elliptical Service Manual...

  • Page 68: Required Tools

    Appendix Required Tools This is a list of the most common tools you will need to service the E916 and EV916 Ellipticals. Table A–1. Required Tools and Uses Tool Purposes Socket wrench General 3/4" socket (deep well) Removing and installing misalignment nut 3/4"...

  • Page 69: Warranty Information

    Nautilus, Inc.’s liability hereunder is expressly limited to procedures. the replacement of goods not complying with this warranty or, at Nautilus, Inc.’s election, to the return of the purchase Time Period price of the exercise product in question. THESE REMEDIES...

  • Page 70: Contact Numbers

    Nautilus UK Ltd. Tel: 01-908-267-345 Fax: 01-908-267-346 © 2005. Nautilus, Inc. All Rights Reserved. Nautilus, the Nautilus Logo, Be Strong, MyStride, SyncLynk are either registered trademarks or trademarks of Nautilus, Inc. Polar is a registered trademark of its respective company.
  • Page 71 Nautilus® Commerical Series Elliptical Service Manual...

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