Endress+Hauser Proline Promag 51 Operating Instructions Manual
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Endress+Hauser Proline Promag 51 Operating Instructions Manual

Endress+Hauser Proline Promag 51 Operating Instructions Manual

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Operating Instructions
Proline Promag 51
Electromagnetic Flow Measuring System
For custody transfer with cold water
6
BA080D/06/en/03.05
50101924
Valid as of version:
V 2.00.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Promag 51

  • Page 1 Operating Instructions Proline Promag 51 Electromagnetic Flow Measuring System For custody transfer with cold water BA080D/06/en/03.05 50101924 Valid as of version: V 2.00.XX (Device software)
  • Page 2 Brief operating instructions Proline Promag 51 Brief operating instructions These brief operating instructions show you how to configure the measuring device quickly and easily: Safety instructions Page 7 ▼ Installation Page 15 ▼ Wiring Page 39 ▼ Display and operating elements Page 53 ▼...
  • Page 3 Proline Promag 51 “QUICK SETUP” commissioning “QUICK SETUP” commissioning " Caution! • In custody transfer mode, the Quick Setup menu is not available. • After official approval or leaded sealing, configuration can no longer be carried out using the local display.
  • Page 4 “QUICK SETUP” commissioning Proline Promag 51 Endress+Hauser...

  • Page 5: Table Of Contents

    Proline Promag 51 Contents Contents Safety instructions Post-connection check ..... . 51 ....
  • Page 6 Contents Proline Promag 51 Replacing exchangeable measuring electrodes (not in custody transfer mode) ....100 9.10 Software history ......102 Technical data .

  • Page 7: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Manual is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning.

  • Page 8: Operational Safety

    EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

  • Page 9: Notes On Safety Conventions And Icons

    Proline Promag 51 1 Safety instructions Notes on safety conventions and icons The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 “Protection Measures for Electrical Equip-...
  • Page 10 1 Safety instructions Proline Promag 51 Endress+Hauser...

  • Page 11: Identification

    Proline Promag 51 2 Identification Identification Device designation The “Promag 51” flow measuring system consists of the following components: • Promag 51 transmitter • Promag W or Promag P sensor In the compact version, transmitter and sensor form a single mechanical unit; in the remote version they are installed separately.

  • Page 12: Nameplate Of The Sensor

    2 Identification Proline Promag 51 Promag 51P DN100 X.XXX 02.XX 70 m3/h Klasse: 0...+30°C Messgut-Temperatur: 10 dm3 Impulswertigkeit F06-51xxxxxx-18-06-xx-xx-001 Fig. 2: Additional nameplate for certified Promag 51 measuring devices (example) : Nominal flow rate (see Page 23) Metrological Class A (see Page 74)

  • Page 13: Nameplate, Connections

    Proline Promag 51 2 Identification 2.1.3 Nameplate, connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation Active: 0/4...20mA, RL max. = 700 Ohm Passive: 4...20mA, max.

  • Page 14: Ce Mark, Declaration Of Conformity

    Regulation and Laboratory Procedures” and with the EMC requirements of EN 61326/A1. The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 15: Installation

    Proline Promag 51 3 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 16: Storage

    3 Installation Proline Promag 51 Transporting flanged devices (DN ≥ 350): Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.

  • Page 17: Installation Conditions

    Proline Promag 51 3 Installation Installation conditions 3.2.1 Dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation “Technical Information”. 3.2.2 Mounting location Correct measuring is possible only if the pipe is full. Avoid the following locations: •...
  • Page 18 3 Installation Proline Promag 51 Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function (see Page 77) offers additional protection by detecting empty or partially filled pipes. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.

  • Page 19: Orientation

    Proline Promag 51 3 Installation 3.2.3 Orientation An optimum orientation helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of prob- lematic fluids: • Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes, e.g.

  • Page 20: Vibrations

    3 Installation Proline Promag 51 Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.

  • Page 21: Foundations, Supports

    Proline Promag 51 3 Installation 3.2.5 Foundations, supports If the nominal diameter is DN ≥ 350, mount the transmitter on a foundation of adequate load-bearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.

  • Page 22: Adapters

    3 Installation Proline Promag 51 3.2.6 Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger- diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids.

  • Page 23: Nominal Flow Rate (Metrological Classes)

    Proline Promag 51 3 Installation 3.2.7 Nominal flow rate (Metrological classes) The diameter of the pipe usually governs the nominal diameter of the sensor. The plant should be designed so that under “normal” operating conditions, the optimum flow rate lies between 2...3 m/s.

  • Page 24: Flow Characteristics And Factory Settings

    3 Installation Proline Promag 51 3.2.8 Flow characteristics and factory settings In custody transfer mode, certain nominal-diameter-dependent flow ranges or nominal flow rates must be observed (see Page 23). Irrespective of this, the following flow characteristic values and factory settings apply in non-custody transfer mode.
  • Page 25 Proline Promag 51 3 Installation Flow rate characteristic values – Promag W (US units) Nominal diameter Recommended Factory setting flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 26 3 Installation Proline Promag 51 Flow rate characteristic values - Promag P (SI units) Nominal Recommended Factory setting diameter flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)

  • Page 27: Length Of Connecting Cable

    Proline Promag 51 3 Installation 3.2.9 Length of connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low.

  • Page 28: Installation Instructions

    3 Installation Proline Promag 51 Installation instructions 3.3.1 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: •...
  • Page 29 Depending on the application, e.g. with lined or ungrounded pipes (see Page 47 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential equalisation. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 81). "...
  • Page 30 3 Installation Proline Promag 51 Screw tightening torques (Promag W) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 31 Proline Promag 51 3 Installation Promag W EN (DIN) Threaded fasteners Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] [bar] Hard rubber Polyurethane PN 16 24 x M 33 PN 25 24 x M 39 PN 10 24 x M 30...

  • Page 32: Installing The Promag P Sensor

    3 Installation Proline Promag 51 3.3.2 Installing the Promag P sensor " Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.
  • Page 33 Depending on the application, e.g. with lined or ungrounded pipes (see Page 47 ff.), it may be nec- essary to mount ground disks between the sensor and the pipe flange for the potential equalisation. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 81). "...
  • Page 34 3 Installation Proline Promag 51 Tightening torques for threaded fasteners (Promag P) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.

  • Page 35: Turning The Transmitter Housing

    Proline Promag 51 3 Installation 3.3.3 Turning the transmitter housing Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 36: Installing The Wall-Mount Transmitter Housing

    3 Installation Proline Promag 51 3.3.5 Installing the wall-mount transmitter housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel (with separate mounting kit, accessories → Page 81) •...
  • Page 37 Proline Promag 51 3 Installation Panel installation Prepare the opening in the panel (Fig. 25). Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.

  • Page 38: Post-Installation Check

    3 Installation Proline Promag 51 Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition and specifications Notes − Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including see Page 105 ff.

  • Page 39: Wiring

    Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Please do not hesitate to contact your Endress+Hauser representative if you have any questions. • If you use remote versions, connect each sensor only to the transmitter having the same serial number.
  • Page 40 4 Wiring Proline Promag 51 Electrode circuit Coil circuit Pipe Meas.signal S1 E1 E2 S2 GND E S n.c. n.c. n.c. E1 E2 GND E F06-5xFxxxxx-04-xx-xx-en-000 Fig. 27: Connecting the remote version of Promag W/P a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable, d = coil current cable, n.c.
  • Page 41 Proline Promag 51 4 Wiring Cable termination for the remote version Promag W / Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B).

  • Page 42: Cable Specifications

    1 = Core, 2 = Core insulation, 3 = Core shield, 4 = Core jacket, 5 = Core reinforcement, 6 = Cable shield, 7 = Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: •...

  • Page 43: Connecting The Measuring Unit

    Proline Promag 51 4 Wiring Connecting the measuring unit 4.2.1 Transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.

  • Page 44: Terminal Assignment

    4 Wiring Proline Promag 51 N (L-) L1 (L+) – – – – A0001135 Fig. 30: Connecting the transmitter (wall-mount housing). Cable cross-section: max. 2.5 mm Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC Terminal No. 1: L1 for AC, L+ for DC −...

  • Page 45: Connecting A "Reset Key

    Proline Promag 51 4 Wiring 4.2.3 Connecting a “reset key” (for error messages) In custody transfer mode, error messages occurring during operation must be reset or confirmed manually via the status input (auxiliary input) using a voltage pulse, e.g. via external switches or reset buttons provided for this purpose.

  • Page 46: Hart Connection

    4 Wiring Proline Promag 51 4.2.4 HART connection Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26(+) / 27(–) • Connection by means of the 4...20 mA circuit Note! • The measuring loop's minimum load must be at least 250 Ω.

  • Page 47: Potential Equalisation

    Proline Promag 51 4 Wiring Potential equalisation 4.3.1 Standard case Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a standard installed reference electrode which guarantees the required connection. This usually means that no ground disks or additional potential matching measures are necessary.

  • Page 48: Special Cases

    4 Wiring Proline Promag 51 4.3.2 Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (Fig.
  • Page 49 Proline Promag 51 4 Wiring Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching currents flow over the reference electrodes.

  • Page 50: Degree Of Protection

    Caution! Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters).

  • Page 51: Post-Connection Check

    Proline Promag 51 4 Wiring Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes − Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)
  • Page 52 4 Wiring Proline Promag 51 Endress+Hauser...

  • Page 53: Operation

    Proline Promag 51 5 Operation Operation Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device. The display area consists of two lines; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bar graph, etc.).

  • Page 54: Brief Operating Instruction To The Function Matrix

    5 Operation Proline Promag 51 Brief operating instruction to the function matrix Note! • See the general notes on Page 55. • Function descriptions → see the “Description of Device Functions” manual HOME position → F → Enter the function matrix Select a function group (e.g.

  • Page 55: General Notes

    • If programming is disabled and the OS key is pressed in any function, a prompt for the code automatically appears on the display. • If “0” is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organisation can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 56: Disabling The Programming Mode

    5 Operation Proline Promag 51 5.2.3 Disabling the programming mode Programming is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming in the “ACCESS CODE” function by entering any number (other than the customer's code).

  • Page 57: Communication

    Proline Promag 51 5 Operation Note! In custody transfer mode, error messages are always issued via the local display and, as an option, via the outputs. The error message can be sent via the status output, current output or frequency output to the subsequent system units.

  • Page 58: Operating Options

    • Controlling the “Fieldcheck” tester/simulator Fieldcare FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configura- tion and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a ser- vice interface or via the service interface FXA 193.

  • Page 59: Current Device Description Files

    • Use update function of handheld terminal • www.tof-fieldtool.endress.com (→ Download → Software → Device driver) ToF Tool - Fieldtool Package • CD-ROM (Endress+Hauser order number 50097200) • www.endress.com (→ Download → Software → Device driver) Fieldcare / DTM • CD-ROM (Endress+Hauser order number 50097200) •...

  • Page 60: Device And Process Variables

    5 Operation Proline Promag 51 5.4.3 Device and process variables Device variables: The following device variables are available using the HART protocol: Code (decimal) Device variable OFF (not assigned) Volume flow Totalizer 1 Totalizer 2 Process variables: At the factory, the process variables are assigned to the following device variables: •...

  • Page 61: Universal / Common Practice Hart Commands

    Proline Promag 51 5 Operation 5.4.4 Universal / Common practice HART commands The following table contains all the universal and common practice commands supported by Promag 51. Command No. Command data Response data HART command / Access type (numeric data in decimal form)
  • Page 62 5 Operation Proline Promag 51 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read the primary process variable none 24 bytes are sent as a response: as current in mA and four (preset –...
  • Page 63 Proline Promag 51 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read sensor information on none – Bytes 0–2: Sensor serial number primary process variable –...
  • Page 64 5 Operation Proline Promag 51 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Write measuring range of primary Write the desired measuring range: The currently set measuring range is displayed as a process variable –...
  • Page 65 Proline Promag 51 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read assignment of the device none Display of the current variable assignment of the proc-...

  • Page 66: Device Status / Error Messages

    5 Operation Proline Promag 51 5.4.5 Device status / Error messages You can read the extended device status, in this case, current error messages, via Command “48”. The command delivers information which are partly coded in bits (see table below).
  • Page 67 Proline Promag 51 5 Operation Short error description ( → Page 85 ff. ) Byte-Bit Error No. not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – Internal communication fault on the measuring amplifier...
  • Page 68 5 Operation Proline Promag 51 Short error description ( → Page 85 ff. ) Byte-Bit Error No. Frequency output: flow is out of range. Pulse output: the pulse output frequency is out of range. not assigned – not assigned –...
  • Page 69 Proline Promag 51 5 Operation Short error description ( → Page 85 ff. ) Byte-Bit Error No. 12-0 not assigned – 12-1 not assigned – 12-2 not assigned – 12-3 not assigned – 12-4 not assigned – 12-5 not assigned –...
  • Page 70 5 Operation Proline Promag 51 Short error description ( → Page 85 ff. ) Byte-Bit Error No. 16-2 not assigned – 16-3 16-4 Simulation status output active 16-5 16-6 16-7 not assigned – 17-0 not assigned – 17-1 not assigned –...

  • Page 71: Commissioning

    Proline Promag 51 6 Commissioning Commissioning Custody Transfer Measurement The Promag 51 flowmeter is suitable for custody transfer measurement with cold water. The meas- uring system operates within a temperature range of 0...+30 °C and can be used, for example, in drinking water supplies.

  • Page 72: Setting-Up / Deactivating Custody Transfer Mode

    6 Commissioning Proline Promag 51 6.1.2 Setting-up / Deactivating custody transfer mode Setting-up custody transfer mode Deactivating custody transfer mode 1. Open the transmitter's electronics compartment 1. Switch the power supply off. cover by loosening the corresponding sealing screws 2. Break the leaded sealing (A) and open the transmit- (A).

  • Page 73: Special Features Of Custody Transfer Measurement

    Proline Promag 51 6 Commissioning 6.1.3 Special features of custody transfer measurement Approved Promag 51 flowmeters differ from non-approved flowmeters as follows: • After official approval or leaded sealing, configuration can no longer be carried out using the local display.

  • Page 74: Definitions

    6 Commissioning Proline Promag 51 6.1.4 Definitions Cold water Fluid temperature between 0...+30 °C Flow ranges Maximum flow of the flowmeter without exceeding the maximum permissible error. Nominal flow rate is half the value of the maximum flow rate Q and characterises the flowmeter (see Page 23).

  • Page 75: Function Check

    Proline Promag 51 6 Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Installation check” → Page 38 • Checklist for “Electrical connection check” → Page 51...

  • Page 76: Application-Specific Commissioning

    6 Commissioning Proline Promag 51 Application-specific commissioning In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. ToF Tool - Fieldtool Package. If the measuring device is equipped with a local display, all the important device parameters for standard operation can be configured quickly and easily by means of the “Commissioning”...

  • Page 77: Empty-Pipe/Full-Pipe Adjustment

    Proline Promag 51 6 Commissioning 6.4.2 Empty-pipe/full-pipe adjustment Flow cannot be measured correctly unless the measuring tube is completely full. This status can be permanently monitored using the Empty Pipe Detection: • EPD = Empty Pipe Detection (with the help of an EPD electrode) •...

  • Page 78: Data Storage Device (Historom)

    Configuring the current output (I/O board) Active current output (Factory setting) Passive current output Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. 6.5.1 HistoROM/S-DAT (sensor-DAT) The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point.

  • Page 79: Maintenance

    Proline Promag 51 7 Maintenance Maintenance The Promag 51 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 80 7 Maintenance Proline Promag 51 Endress+Hauser...

  • Page 81: Accessories

    Proline Promag 51 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organisation can provide detailed informa- tion on the order codes of your choice. Device-specific accessories...

  • Page 82: Communication-Specific Accessories

    Hand-held terminal for remote parameterisation and DXR375 * * * * DXR 375 hand-held for fetching measured values via the current output terminal HART (4...20 mA). Contact your Endress+Hauser representative for more information. Service-specific accessories Accessory Description Order code −...

  • Page 83: Trouble-Shooting

    " Caution! For certified instruments, faults can only be corrected by breaking the seal. After repair by an Endress+Hauser service technician (provisional seal), the device must be resealed by the appropriate standards authority. Check the display → No display visible and no output 1.
  • Page 84 9 Trouble-shooting Proline Promag 51 Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons: the meanings of these icons are as follows (example): – Error type: S = system error, P = process error –...

  • Page 85: System Error Messages

    Proline Promag 51 9 Trouble-shooting System error messages Serious system errors are always recognised by the instrument as “Fault message”, and are shown as a lightning symbol ( $) on the display. Fault messages immediately affect the inputs and outputs.
  • Page 86 9 Trouble-shooting Proline Promag 51 Error message / Type Cause Remedy / spare part S: SENSOR SW DAT Sensor: 1. Check whether the S-DAT is cor- : # 032 Error accessing the calibration rectly plugged into the amplifier board → Page 96, 98 values stored in the S-DAT.
  • Page 87 Proline Promag 51 9 Trouble-shooting Error message / Type Cause Remedy / spare part S: COMMUNICATION I/O No data reception between amplifier Check the BUS contacts : # 261 and I/O board or faulty internal data transfer. Custody transfer mode:...
  • Page 88 9 Trouble-shooting Proline Promag 51 Error message / Type Cause Remedy / spare part S: PULSE RANGE n Pulse output: 1. Increase the setting for pulse … !: # 359…362 Pulse output frequency is out of weighting range. 2. When selecting the pulse width,...
  • Page 89 Proline Promag 51 9 Trouble-shooting Error message / Type Cause Remedy / spare part S: SIM. FREQ. OUT. n Simulation frequency output active Switch off simulation … !: # 621…624 Custody transfer mode: Simulation not possible S: SIM. PULSE n...

  • Page 90: Process Error Messages

    9 Trouble-shooting Proline Promag 51 Process error messages Process errors can be defined as either “Fault” or “Notice” messages and can thereby be weighted differently. Determination of this is done via the function matrix (see the “Description of Device Functions” Manual).

  • Page 91: Process Errors Without Messages

    Device Functions” manual. " Caution! For certified instruments, faults can only be corrected by breaking the seal. After repair by an Endress+Hauser service technician (provisional seal), the device must be resealed by the appropriate standards authority. Flow values are negative, even 1.

  • Page 92: Response Of Outputs To Errors

    9 Trouble-shooting Proline Promag 51 Response of outputs to errors Note! • The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the “Description of Device Functions”...
  • Page 93 Proline Promag 51 9 Trouble-shooting Failsafe mode of outputs and totalizers Process/system error is current Positive zero return is activated (Not possible in custody transfer mode) Frequency output FALLBACK VALUE Output signal corresponds to “zero → Signal output 0 Hz flow”...

  • Page 94: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organisation by providing the serial number printed on the transmitter's nameplate (Page 11 ff.). Spare parts are shipped as sets comprising the following parts: •...

  • Page 95: Removing And Installing Printed Circuit Boards

    Caution! With certified devices, the exchange of transmitter electronics is only possible by breaking the leaded seal. After exchange by an Endress+Hauser service technician (provisional seal), the device must be resealed by the appropriate standards authority. Unscrew cover from the transmitter housing.
  • Page 96 9 Trouble-shooting Proline Promag 51 A0002657 Fig. 46: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for tool, removal/installation Power supply board Amplifier board Electrode signal cable (sensor)
  • Page 97 Caution! With certified devices, the exchange of transmitter electronics is only possible by breaking the leaded seal. After exchange by an Endress+Hauser service technician (provisional seal), the device must be resealed by the appropriate standards authority. Remove the screws and open the hinged cover (1) of the housing.
  • Page 98 9 Trouble-shooting Proline Promag 51 F06-50xxxxxx-03-03-06-xx-000 Fig. 47: Wall-mounted housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Cover of electronics compartment (3 screws) Aperture for tool, removal/installation Power supply board Amplifier board Electrode signal cable (sensor)

  • Page 99: Replacing The Device Fuse

    Caution! With certified devices, the exchange of the device fuse is only possible by breaking the leaded seal. After exchange by an Endress+Hauser service technician (provisional seal), the device must be resealed by the appropriate standards authority. Switch off power supply.

  • Page 100: Replacing Exchangeable Measuring Electrodes (Not In Custody Transfer Mode)

    9 Trouble-shooting Proline Promag 51 Replacing exchangeable measuring electrodes (not in custody transfer mode) The Promag W sensor (DN 350...2000) is available with exchangeable measuring electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process conditions (see Page 101).
  • Page 101 Proline Promag 51 9 Trouble-shooting Removing the electrode Installing the electrode Loosen Allen screw (a) and remove the cover. Insert new electrode (e) into retaining cylinder (g) from below. Make sure that the seals at the tip of the electrode are clean.

  • Page 102: Software History

    9 Trouble-shooting Proline Promag 51 9.10 Software history Date Software version Changes to software Operating Instructions 03.2005 2.00.XX Software expansion: 50097089/03.05 – New / revised functionalities New functionalities: – DEVICE SOFTWARE → Device software displayed (NAMUR-recommendation 53) – Unit US kgal 11.2004...
  • Page 103 Proline Promag 51 9 Trouble-shooting Date Software version Changes to software Operating Instructions 09.2000 Amplifier: Software expansion none 1.01.01 – functional adaptations Communication module: 1.01.00 08.2000 Amplifier: Software expansion none 1.01.00 – functional adaptations 04.2000 Amplifier: Original software. 50097089/04.00 1.00.00...
  • Page 104 9 Trouble-shooting Proline Promag 51 Endress+Hauser...

  • Page 105: Technical Data

    Proline Promag 51 10 Technical data Technical data 10.1 Technical data at a glance 10.1.1 Application Application • Flow measurement of liquids for custody transfer with cold water in closed pipings. • A minimum conductivity of ≥ 5 µS/cm is required for measuring; the minimum conductivity required in the case of demineralised water is ≥...

  • Page 106: Output

    10 Technical data Proline Promag 51 Input signals Status input (auxiliary input): U = 3…30 V DC, R = 5 kΩ, galvanically isolated Configurable for: totalizer reset, positive zero return With custody transfer measurement, error messages can only be reset and a display test function activated via the status input! 10.1.4...

  • Page 107: Power Supply

    Proline Promag 51 10 Technical data 10.1.5 Power supply Electrical connections see Page 39 ff. Cable entry Power supply and signal cables (inputs/outputs): • Cable entry M20 x 1.5 (8…12 mm) • Sensor cable entry for armoured cables M20 x 1.5 (9.5...16 mm) (not in custody transfer mode) •...

  • Page 108: Operating Conditions

    10 Technical data Proline Promag 51 Maximum measured error Pulse output: • ± 0.5% o.r. ± 1 mm/s (o.r. = of reading) • Option: ± 0.2% o.r. ± 2 mm/s (o.r. = of reading) Current output: plus typically ± 5 µA Supply voltage fluctuations have no effect within the specified range.
  • Page 109 Proline Promag 51 10 Technical data " Caution! It is not allowed to use the device beyond the min. and max. lining specified temperature values (→ “Medium temperature range”). Note the following points: • Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions.
  • Page 110 10 Technical data Proline Promag 51 T A [°C] PTFE T F [°C] 40 60 80 100 120 140 160 180 A0002660 Fig. 51: Compact version Promag P (with PFA or PTFE lining) = ambient temperature, T = fluid temperature, HT = high-temperature version, with insulation ➀...
  • Page 111 Proline Promag 51 10 Technical data Limiting medium pressure The material load diagrams (pressure-temperature graphs) for the process connections are to be range (nominal pressure) found in the following documents: • Technical Information “Promag 50/53W” (TI 046D/06/en) • Technical Information “Promag 50/53P” (TI 047D/06/en) Promag W: EN 1092-1 (DIN 2501): PN 6 (DN 1200...2000), PN 10 (DN 200...2000), PN 16 (DN 65...2000),...

  • Page 112: Mechanical Construction

    10 Technical data Proline Promag 51 10.1.8 Mechanical construction Design / dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation “Technical Information”. Weight Weight data of Promag W in kg Nominal diameter...
  • Page 113 Proline Promag 51 10 Technical data Weight data of Promag P in kg Nominal diameter Compact version Remote version (without cable) Sensor Wall housing [mm] [inch] EN (DIN) EN (DIN) 1/2" 1" 1 1/4" 1 1/2" 2" 10.6 2 1/2"...
  • Page 114 10 Technical data Proline Promag 51 Materials Promag W Transmitter housing: • Compact housing: powder coated die-cast aluminium • Wall-mounted housing: powder coated die-cast aluminium Sensor housing: • DN 25…300: powder-coated die-cast aluminium • DN 350…2000: painted steel (Amerlock 400) Measuring tube: •...

  • Page 115: Human Interface

    Proline Promag 51 10 Technical data Material load diagram The material load diagrams (pressure temperature graphs) for the process connections are to be found in the following documents: • Technical Information “Promag 50/53 W” (TI 046D/06/en) • Technical Information “Promag 50/53 P” (TI 047D/06/en)

  • Page 116: 10.1.10 Certificates And Approvals

    10.1.10 Certificates and approvals Ex Approvals Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your Endress+Hauser Sales Centre on request. All explosion protection data are given in a separate documentation which is available upon request. Custody transfer...

  • Page 117: 10.1.11 Ordering Information

    Category II/III for larger nominal diameters. CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Other standards and EN 60529 guidelines...

  • Page 118: 10.1.12 Accessories

    10 Technical data Proline Promag 51 10.1.12 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor (see Page 81). The Endress+Hauser service organisation can provide detailed information on request. 10.1.13 Supplementary documentation •...

  • Page 119: Index

    Proline Promag 51 11 Index Index Data storage (S-DAT) ......78, 94 Declaration of conformity (CE mark) ....14 Declaration of contamination .
  • Page 120 11 Index Proline Promag 51 Ground disks (Promag P) ..... . 33 Ground disks (Promag W) ..... 29 Failsafe mode (failure response) .
  • Page 121 Proline Promag 51 11 Index Sensor ........13 S-DAT (HistoROM) .
  • Page 122 11 Index Proline Promag 51 Endress+Hauser...
  • Page 123 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 124 www.endress.com/worldwide BA080D/06/en/03.05 50101924 FM+SGML6.0...

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