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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2018, T.I.
ProBuilder
36 CleanFace
(MV/GSB2/GSR2)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Omni-Test Laboratories, Inc.
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
French language manuals at travisindustries.com
Manuels de langue Française à travisindustries.com
9/25/18
Tested and Listed by
Report # 0028GF115S
Portland, Oregon
ANSI Z21.88-2016
CSA 2.33-2016
CSA 2.17-2017
Fireplace
Home
www.travisproducts.com
100-01488
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Table of Contents
Related Manuals for FireplaceXtrordinair ProBuilder 36 CleanFace MV
Summary of Contents for FireplaceXtrordinair ProBuilder 36 CleanFace MV
- Page 1 ProBuilder 36 CleanFace (MV/GSB2/GSR2) Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Overview
Introduction Overview This manual details the installation requirements for the 36 CF ProBuilder fireplace. For operating and maintenance instructions, refer to the 36 CF ProBuilder fireplace Owner's Manual. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute See NFI information to the right. -
Page 3: Table Of Contents
Table of Contents Hearth Requirements ..........29 Overview ..............2 Facing Requirements ..........30 Massachusetts Approval ......... 2 Standard vs. Extended Position ........31 National Fireplace Institute ........2 Facing Thicker than 1-1/2”..........32 ... - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)* Up to 1,150 Up to 1,150 36 CF ProBuilder... -
Page 7: Packing List
Installation (for qualified installers only) Packing List LP (Propane) Conversion Kit: Rear Burner Orifice (#57), Front Burner Orifice (#63), Pilot Orifice (0.14 LP), LP Regulator Thimble (2-Piece Assembly) Pipe Shield Header Shield The GSB2 and MV versions include a log set. ... -
Page 8: Massachusetts Requirements
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 10: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions 61-7/8" Max. 3" 1572mm 77mm 41" 1042mm 37-1/8" (943mm) 15-3/4" 401mm The fireplace enclosure must be a minimum 61-7/8” (1572mm) tall. Do not build into the fireplace enclosure. © Travis Industries 9/25/18 - 1488 PB36 CF Install... -
Page 11: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square. -
Page 12: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position There are two positions that the standoff/heat shield assembly can be installed. The standoffs are shipped in the standard (forward) position. If the unit is installed in the standard position no modification is needed. ... -
Page 13: Header And Pipe Shield Installation
Installation (for qualified installers only) Header and Pipe Shield Installation The header and pipe shield must be installed as shown below. NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily). - Page 14 Installation (for qualified installers only) The (2) header standoffs are screwed down flat to front edge of the top of the fireplace. On each standoff, remove the screw that is closest to the center of the fireplace (keep screw for reinstallation). Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step.
- Page 15 Installation (for qualified installers only) On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws Bend tabs down 90°...
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Page 16: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 36 CF PB (a) Corner to Wall (minimum) 53-1/2” 1359mm (b) Corner to Center of Flue (typical) 20-3/4”... -
Page 17: Outdoor Fireplace Installations
Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). -
Page 18: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: Flexible connector must not be longer than 36 inches. ... -
Page 19: Gas Line Location
Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). -
Page 20: Electrical Connection
Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 21: Optional Wall Switch Or Thermostat Installation (Mv And Gsb2 Versions Only)
Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation (MV and GSB2 Versions Only) Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire) to OPTIONAL WALL SWITCH operate the fireplace burner without accessing the internal... -
Page 22: Vent Requirements
Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 23: Vent Installation
Installation (for qualified installers only) Vent Installation Slide the vent sections together and turn 1/4 turn until the sections lock in place. Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. -
Page 24: Diffuser
Installation (for qualified installers only) Diffuser A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. -
Page 25: Vent Configurations
Installation (for qualified installers only) Vent Configurations Minimum Vent Configuration Use 5x8” Diameter Coaxial Vent NOTE: Use the included thimble assembly whenever passing through a wall. (use on front and back of wall penetration). See picture below. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. -
Page 26: Vent Configuration: Vertical Termination
Installation (for qualified installers only) Vent Configuration: Vertical Termination Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). NOTE: The included thimble assembly is not required and may be discarded. ... -
Page 27: Vent Configuration: Horizontal Termination With Vertical Rise
Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise Vent configurations 15’ or above (from the base of the fireplace) use 6-5/8” dia. vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (98900165). NOTE: For this configuration, the included thimble assembly is not required and may be discarded. -
Page 28: Termination Requirements
Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"... -
Page 29: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements If installed near carpet or other combustible, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. If the heater is installed at floor level, we recommend a non-combustible hearth to protect the flooring surface from discoloration or other negative impact from the heater. -
Page 30: Facing Requirements
Installation (for qualified installers only) Facing Requirements Non-combustible facing must extend from the base of the fireplace to the framing header (see illustration below for details). Non-combustible facing must extend the entire width of the unit to the framing opening on both sides (see illustration below for details). -
Page 31: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. -
Page 32: Facing Thicker Than 1-1/2
Installation (for qualified installers only) Facing Thicker than 1-1/2”. The screen assembly may be positioned 1/2” to 1-1/2” from the front of the fireplace to allow facing to tuck under the screen assembly. Facing thicker than 1-1/2” may also be used, however the screen assembly will be recessed into the facing rather than overlapping facing. -
Page 33: Screen Assembly Mounts
Installation (for qualified installers only) Screen Assembly Mounts The screen assembly mounts (located on outer front edges of the fireplace) are adjustable to allow the screen assembly to be positioned 1/2" (12mm) to 1-1/2” (38mm) from the front of the fireplace. This allows facing to tuck under the screen assembly. -
Page 34: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. -
Page 35: Mantel Clearances
Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: ... -
Page 36: Finalizing The Installation
Installation (for qualified installers only) Finalizing the Installation 1. Remove the glass (see page 40). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 37: Air Shutter Adjustment
Installation (for qualified installers only) 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. -
Page 38: Location Of Controls
Installation (for qualified installers only) Location of Controls There is a door on the lower portion of the screen assembly to provide access to the manual controls on the fireplace. The door is held closed by two magnets. Open the door by gently pulling outward on the upper portion of the lower trim. -
Page 39: Mv Units Only - Starting The Pilot
Installation (for qualified installers only) MV Units Only - Starting the Pilot The pilot flame ignites the main burners. Without it, the heater will not turn on. The pilot will need to be lit if the gas supply was interrupted or if the heater encounters adverse conditions. This is a safety feature. If the pilot turns off frequently, call your dealer for information. -
Page 40: Glass Frame Removal And Installation
Installation (for qualified installers only) Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. - Page 41 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. Open the latches holding the glass frame in place (start with the bottom) - follow the directions shown to the right. Pliers may be used Latch Top of Firebox Glass...
- Page 42 Installation (for qualified installers only) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Barrier Screen Visual Deflector Adjustment The barrier screen assembly has an adjustable visual deflector along the lower edge.
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Page 43: Log Set Installation
Installation (for qualified installers only) Log Set Installation Installation Warnings NOTE: Consult the installation manual for order of installation. If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. ... -
Page 44: Rear Log
Installation (for qualified installers only) Rear Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Make sure the corner of the log is lined up with the rivet on the burner as shown in the lower right picture. -
Page 45: Right Log
Installation (for qualified installers only) Right Log The right log has a channel (C) on the bottom that fits over a ridge on the burner and a notch (D) that contacts the grate. Right Front Twig The right front twig has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. Place twig over the pin and adjust so the notch is in contact with the grate as shown below. -
Page 46: Right Rear Twig
Installation (for qualified installers only) Right Rear Twig The right rear twig is shown below. It has a hole for a locating pin on the bottom. When in place, the front tip just barely rests on the right log as shown below. ©... -
Page 47: Center Log
Installation (for qualified installers only) Center Log The center log has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. Ember Chunk Identification There are (2) ember chunks, that look very similar, included with this log set. It is important that they are on the correct side of the burner or they may cause flame impingement. -
Page 48: Left Ember Chunk
Installation (for qualified installers only) Left Ember Chunk The left ember chunk and has a flat bottom and charred end. The chunk fits behind the bar, 2 from the left, of the log grate. The charred end should be to the left. Place the ember chunk as shown below. Make sure the chunk is positioned so it does not cover any burner holes. -
Page 49: Ember Bed Glass And Ember Material Installation (Gsr2 Only)
Installation (for qualified installers only) Ember bed Glass and Ember Material Installation (GSR2 ONLY) Ember bed Glass Installation The Ember-Glo™ lights come standard on the GSR2 units. There are an optional accessory for GSB2 or MV units. If the upgrade kit is not used in for the GSB2 or MV units, you may skip this section and proceed to Ember Installation. ... -
Page 50: Ember Material Installation (Gsr2 Only)
Installation (for qualified installers only) Ember Material Installation (GSR2 ONLY) Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. NOTE: Make sure no ember material is placed directly on the burner. - Page 51 Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
- Page 52 Installation (for qualified installers only) Remove the 2 manifold covers and place them aside. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the two gaskets on the front burner orifice. Use a 9/16"...
- Page 53 Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
- Page 54 Installation (for qualified installers only) Remove the regulator from the front of the gas control valve. There is an knob extension on the regulator knob that will need to be moved to the new regulator. To remove the extension pull toward you. Replace with the propane regulator, using the new gasket and screws included with the regulator.
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Page 55: Wall Mount Remote Thermostat Installation
Installation (for qualified installers only) Wall Mount Remote Thermostat installation (GSB2 and MV Units Only) Packing List GS Wall Remote (4) AA Batteries Receiver Assembly (3) AAA Batteries Switch Blank Installation If Using the Optional Blower, Install it First The optional blower should be installed before installing the remote. - Page 56 Installation (for qualified installers only) Remove the switch from the dashboard by depressing the tabs on the top and the bottom of the switch housing while pressing the back of the switch forward through the hole in the dashboard. Replace the switch with the included switch blank (see pictures below).
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Page 57: Wiring Diagram - Mv Version
Installation (for qualified installers only) Wiring Diagram – MV Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Thermopile Thermocouple Piezo Igniter On/Off Switch (on fireplace) Brown Copper Co-Axial Wire Orange Spark Electrode White... -
Page 58: Wiring Diagram - Gsb2 Version
Installation (for qualified installers only) Wiring Diagram – GSB2 Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Rheostat Thermodisk Optional Blower(s) 120 VAC Power In Appliance Ground 3.15A FUSE Base Pilot Sensor Integrated... -
Page 59: Wiring Diagram - Gsr2 Version
Installation (for qualified installers only) Wiring Diagram – GSR2 Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Black White Black White Accent Light (s)* Blower(s)* Power 3 Amp 3 Amp Fuse Fuse Integrated Fireplace Control (IFC) - Page 60 Index LP Conversion Instructions ......51 Additional Items Required ........7 Mantel Column Clearances ......34 Air Shutter Adjustment ........37 Mantel Requirements ........34 Altitude Considerations ........22 Massachusetts Requirements ......8 Approved Termination ........22 Minimum Framing Dimensions ......10 Approved Vent ..........