Automatic stationary sampler for liquid media integrated controller with up to four measuring channels and optional digital memosens technology (48 pages)
Liquistation CSF48 Document information Document information Warnings The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.
Liquistation CSF48 Documentation The following manuals complement these Operating Instructions and are available on the CD-ROM: • Brief Operating Instructions Liquistation CSF48 • Operating Instructions Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors – Sensor-specific diagnostics and troubleshooting •...
Designated use Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken discontinuously using a vacuum pump, peristaltic pump or sampling assembly and are then distributed into sample containers and stored in a cool place.
IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Support in the performance of this task can be requested from Endress+Hauser. Endress+Hauser...
Device description Device design A complete sampling unit comprises: Liquistation CSF48 for open channels, with the following depending on the version ordered: • Controller with display, soft keys and navigator • Vacuum or peristaltic pump for sampling • Plastic (PE) or glass sample bottles for sample preservation •...
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Sample bottles, e.g. 2 x 12 PE 1 liter bottles Bottle trays (depending on the sample bottles selected) Distribution plate (depending on the sample bottles selected) Distribution arm a0015868 Fig. 3: Example of a Liquistation CSF48 with the CSA420 sampling assembly Direct sample feeder pipe Endress+Hauser...
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Liquistation CSF48 Device description Example of the Samplefit CSA420 sampling assembly with flange connection a0015913 Fig. 4: Samplefit CSA420 sampling assembly with flange connection DN50, PP Example of the Samplefit CSA420 sampling assembly with Triclamp connection a0015914 Fig. 5: Samplefit CSA420 sampling assembly with Triclamp connection DN50, DIN 32676...
Device description Liquistation CSF48 Device architecture 3.2.1 Slot and port assignment a0016633-en Fig. 6: Slot and port assignment of hardware and on-screen display The electronic configuration follows a modular concept: • Several slots are available for electronics modules. • These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved for the basic module.
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Liquistation CSF48 Device description • The outputs and relays are named after their function, e.g. "Current output", and are displayed in ascending order with the slot and port numbers Example, å 6: – If "Current output 2:1" is displayed, this means: Slot 2 (e.g.
Incoming acceptance and product identification Liquistation CSF48 Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged. Inform your supplier of any damage to the packaging. Keep the damaged packaging until any issues have been resolved.
To find out the version of your device, enterthe order code indicated on the nameplate into the search screen at the following address: www.products.endress.com/order-ident Scope of delivery The scope of delivery comprises: • 1 Liquistation CSF48 with: – The ordered bottle configuration – Optional hardware • Accessories kit For peristaltic or vacuum pump: –...
753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) 625 (24.6) 471 (18.5) 753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) a0013080 Fig. 8: Dimensions of plastic version of Liquistation CSF48 without/with stand. Engineering unit mm (in). Suction line connection Endress+Hauser...
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743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) 624 (24.6) 467 (18.4) 743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) a0013082 Fig. 9: Dimensions of stainless steel version of Liquistation CSF48 without/with stand. Engineering unit mm (in). Suction line connection Endress+Hauser...
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5.1.2 Mounting location For version with pump a0011693 Fig. 10: Mounting conditions for Liquistation CSF48 for open channels Correct The suction line must be routed with a downward slope to the sampling point. Incorrect The sampler should never be mounted in a place where it is exposed to aggressive gases, e.g.
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For version with sampling assembly a0015886 Fig. 11: Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly Note the following when installing the sampling assembly in pipelines: 1. The best installation location is in the ascending pipe (position 2). Installation is also possible in the horizontal pipe (position 1).
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Installation Liquistation CSF48 Note the following when mounting the sampler: 1. Place the device on a level surface. 2. Protect the sampler from additional heating (e.g. from heaters). 3. Protect the sampler from mechanical vibrations. 4. Protect the sampler from strong magnetic fields.
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Liquistation CSF48 Installation 5.1.3 Mechanical connection Foundation plan 730 (28.7) 311 (12.2) 305 (12.0) 255 (10.0) 302 (11.9) 214 (8.43) 786 (30.9) a0012761 Fig. 12: Foundation plan. Engineering unit mm (in). Fasteners (4 x M10) Cable inlet Outlet for condensate and overflow > DN 50 Sample supply from below >...
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Installation Liquistation CSF48 5.1.4 Connection for samplingfor version with pump • Maximum suction height: Vacuum pump: Standard 6 m (20 ft), 8 m (26 ft) optional Peristaltic pump: standard 8 m (26 ft) • Maximum hose length: 30 m (98 ft) •...
Liquistation CSF48 Installation Erecting the sampler 5.2.1 Connecting the suction line from the side for version with pump 1. Observe the installation conditions when installing the device. 2. Route the suction line from the sampling point to the sampler. 3. Screw the suction line onto the suction line connection of the sampler.
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Installation Liquistation CSF48 Connecting the suction line in the version with the vacuum pump 1. Unscrew the thread adapter nut (item 3). 2. Unscrew the hose gland (item 4) from the side panel. 3. Fit the hose gland in the fixing clamp (item 2) as illustrated.
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Liquistation CSF48 Installation Connecting the suction line in the version with the peristaltic pump 1. Unscrew the thread adapter nut (item 3) and the hose gland (item 4) from the side panel. 2. Unscrew the small thread adapter nut (item 1) and remove the hose.
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2. Connect the black compressed air lines from the sampler (item 6) to the connections on the sampling assembly. 3. In the case of the Liquistation CSF48 version that does not feature an internal compressor, connect the black compressed air hose (item 5) to the external compressed air supply.
Liquistation CSF48 Installation Sampling with a flow assembly The sample is taken directly from the flow assembly which is installed in the sampler stand. The flow assembly is used when sampling in pressurized systems, e.g.: • Containers located at a higher level •...
Installation Liquistation CSF48 ” ” a0013458 Fig. 20: Example: Sampling from pressure piping Ball valve 1 Valve 2 Flow assembly Use the ball valve 1 to set the flow rate to 1000 l/h-1500 l/h. When the sampling cycle begins, you can use one of the relay outputs to control and open valve 2. The medium flows through the pipe and the flow assembly into the outflow.
Liquistation CSF48 Electrical connection Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.
Electrical connection Liquistation CSF48 Connecting the sampler NOTICE The device does not have a power switch ‣ The customer must provide a fuse with a maximum rating of 10 A at the installation location. Please observe local installation regulations. ‣...
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Liquistation CSF48 Electrical connection 6.2.3 Removing the rear panel of the dosing compartment Open the dosing compartment door to remove the rear panel of the dosing compartment. a0012803 a0012826 Fig. 25: Screw above the dosing compartment Fig. 26: Lift up the top rear panel and pull it back to...
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Electrical connection Liquistation CSF48 6.2.5 Removing the cover on the power unit WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ De-energize the device before removing the cover of the power unit. a0012831 Fig. 29: Removing the cover on the power unit 1.
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Liquistation CSF48 Electrical connection 6.2.6 Power supply terminal assignment The power supply is connected via plug-in terminals. Connect the ground to one of the ground connections. Rechargeable batteries are available as an option (for battery type see section Technical Data).
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Electrical connection Liquistation CSF48 6.2.7 Cable terminals Plug-in terminals for Memosens and PROFIBUS/RS485 connections a0012691 a0012692 a0012693 Fig. 31: Press the screwdriver against Fig. 32: Insert the cable until the limit Fig. 33: Remove the screwdriver (closes the clip (opens the terminal)
Liquistation CSF48 Electrical connection Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 housing screws to open the connection compartment: a0012843 Fig. 37: Release 6 housing screws with a Phillips screwdriver to open the display cover a0013238 Fig.
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Electrical connection Liquistation CSF48 6.3.1 SYS basic module a0013172 Fig. 39: SYS basic module SD card slot Connection cable to sampler controller Slot for the display cable Power connection Service interface 6.3.2 E basic module a0016535 Fig. 40: E basic module...
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Electrical connection Liquistation CSF48 6.3.3 Sampler controller The connections for the sampler controller are in the controller housing, see section "Connection compartment in the controller housing". Analog inputs and binary inputs/outputs a0012988 Fig. 42: Position of the terminals Analog inputs 1 and 2...
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Liquistation CSF48 Electrical connection Analog inputs a0012989 Fig. 43: Assignment of analog inputs 1 and 2 Analog input for passive devices (two-wire transmitter) Out + In terminals (125/123 or 225/223) Analog input for active devices (four-wire transmitter) In + Gnd terminals (123/124 or 223/224) a0015214 Fig.
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Electrical connection Liquistation CSF48 Binary inputs a0013381 Fig. 46: Assignment of binary inputs 1 and 2 Binary input 1 (191/192) Binary input 2 (291/292) a0013404 Fig. 47: Binary input with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing chamber.
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Liquistation CSF48 Electrical connection a0013407 Fig. 49: Binary output with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing chamber. The connection is located on the lower terminal strip (on the far left, + and -), see the "Power supply terminal assignment"...
Electrical connection Liquistation CSF48 a0016348 Fig. 51: Connection example for binary output with relay Terminal assignment for input/output signals The following signals can be configured for external sampler control: Input signals • 2 analog signals 0/4 to 20 mA • 2 binary signals > 100 ms pulse width or edge •...
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Liquistation CSF48 Electrical connection 6.5.2 Connecting sensors with Memosens protocol a0012459 a0012460 Fig. 52: Sensors without additional supply voltage Fig. 53: Sensors with additional supply voltage a0016197 Fig. 54: Sensors with and without additional supply voltage at sensor module 2DS...
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Electrical connection Liquistation CSF48 6.5.3 Sensor connection Before you connect a sensor to the controller, you must first route it via the back panel to the controller housing towards the front. See the "Removing the rear panel of the dosing compartment"...
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Liquistation CSF48 Electrical connection Connecting the end sleeves of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland on the left of the E basic module. a0016356 Fig.
Electrical connection Liquistation CSF48 Connecting additional inputs, outputs or relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from top to bottom. Do not leave any gaps.
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Electrical connection Liquistation CSF48 Example: Connecting the compressed air cleaning unit 71072583 for CAS40D a0016371 Fig. 68: Connecting the compressed air cleaning unit for CAS40D Endress+Hauser...
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Liquistation CSF48 Electrical connection Example: Connecting the injector cleaning unit Chemoclean CYR10 a0016372 Fig. 69: Connecting the injector cleaning unit CYR10 External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)
Electrical connection Liquistation CSF48 Connecting digital communication 6.7.1 Module 485 a0016173 a0015762 Fig. 70: Bus connections on module 485 Fig. 71: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
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Liquistation CSF48 Electrical connection DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service Only for service, not to be used by the operator 6.7.2...
Electrical connection Liquistation CSF48 External terminating resistor Here, leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5-V power supply.
Liquistation CSF48 Electrical connection 6.10 Post-connection check WARNING Wiring errors Incorrect wiring puts the safety of people and the measuring point at risk. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.
System integration Liquistation CSF48 System integration Web server 7.1.1 Connection ‣ Connect the PC communication cable to the RJ45 port of module 485. a0016228 Fig. 77: Ethernet connection 7.1.2 Creating the data connection 1. Start your PC. 2. First, set a manual IP address in the network connection settings of the operating system.
192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized using Endress+Hauser' s "Field Data Manager Software". (--> www.products.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.
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System integration Liquistation CSF48 7.2.1 Connection ‣ Connect the service port on the controller housing to the Commubox (FXA291). ‣ Via the USB port, connect the Commubox to the computer. ‣ Commubox is supplied with a CD which contains USB drivers that must be installed when connecting for the first time.
Liquistation CSF48 System integration 7.2.3 Operation • In the DTM the menu structure corresponds to the onsite operation. The functions of the Liquistation soft keys are located on the left in the main window. Here is where you also navigate through the software.
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System integration Liquistation CSF48 7.3.4 EtherNet/IP With the fieldbus module 485 and the appropriate device version, you can communicate via EtherNet/IP. Connect the EtherNet/IP data cable to the RJ45 socket of the fieldbus module. All the information on EtherNet/IP communication is provided on the CD (SD01293C).
Liquistation CSF48 Operation options Operation options Overview 8.1.1 Display and operating elements Navigator (jog/shuttle and press/hold function) Soft keys (function depends on the menu) Display (red background in the event of an a0013350-en Fig. 80: Overview of operation error) 8.1.2...
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Operation options Liquistation CSF48 Access to the operating menu via the local display 8.2.1 Operation concept a0013353-en a0013354-en Fig. 82: Pressing the soft key: selecting the menu directly Fig. 83: Turning the navigator: moving the cursor in the menu a0013355-en a0013356-en Fig.
Liquistation CSF48 Operation options 8.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s. A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...
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Operation options Liquistation CSF48 8.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Display/Operation/Contrast 8.3.4 Actions • You trigger an action with the appropriate function.
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Liquistation CSF48 Operation options • Example: Menu/Setup/General settings/Device tag 8.3.6 Tables • Tables are required in order to represent mathematical functions. • To edit a table, use the navigator to move through the rows and columns and change the cell values.
Commissioning Liquistation CSF48 Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.
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Liquistation CSF48 Commissioning 9.2.3 Display settings Path: Menu/Display/Operation Function Options Info Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting Backlight="Automatic" 50 % The backlighting is switched off automatically after a short time if a button is not pressed. It switches back on...
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Commissioning Liquistation CSF48 Path: Menu/Display/Operation Function Options Info Number of lines 1 to 8 Specify the number of measured values displayed. Factory setting Line 1 As the following functions are the same for all the lines, they are only described once.
Liquistation CSF48 Commissioning Path: Menu/Display/Operation Function Options Info Show summary of current program The bottle statistics for the sampler are displayed. The statistics appear for each individual bottle after the program starts. Further information is provided in the "Bottle statistics"...
Commissioning Liquistation CSF48 Sampling programs 9.4.1 Differences between program types The following overview shows the differences between the Basic, Standard and Advanced program types: Basic: single program Sampling program (1) activation immediate Program stop Program start: time-, flow proportional ...
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Liquistation CSF48 Commissioning 9.4.2 Manual sampling 1. Manual sampling is triggered by the "MAN" soft key. This pauses any program currently running. The current bottle configuration and the current sample volume are displayed. The distributor position and sample volume can be changed.
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Commissioning Liquistation CSF48 9.4.3 Programming for automatic sampling Create a simple sampling program in the general overview under "Select sampling program/New/Basic" or in the "Menu/Setup/Sampling programs/Setup program/New/Basic" menu: • Enter the "Program name". • The settings from the "Basic setup" for bottle configuration and bottle volume are displayed.
Liquistation CSF48 Operation Operation 10.1 Display 10.1.1 Measuring mode To display the measuring values go to "Measurement" in the general overview or press the "MEAS" soft key when a program is running. There are various display modes: (Press the navigator button to change the mode)
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Operation Liquistation CSF48 10.1.2 Device status Icons on the display alert you to special device conditions. Icon Location Description Title bar Diagnostics message "Failure" Title bar Diagnostics message "Maintenance request" Title bar Diagnostics message "Check" Title bar Diagnostics message "Out of specification"...
Liquistation CSF48 Operation 10.2 General settings 10.2.1 Basic settings Path: Menu/Setup/General settings Function Options Info Device tag Customized text, Select any name for your controller. Use the TAG name 32 characters for example. Temperature unit Options • °C • °F •...
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Operation Liquistation CSF48 10.2.2 Date and time Path: Menu/Setup/General settings/Date/Time Function Options Info Set date Depends on the format Editing mode: DD (day): 01 to 31 MM (month): 01 to 12 YYYY (year): 1970 to 2106 Set time Depends on the format...
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Liquistation CSF48 Operation 10.2.3 Automatic hold Path: Menu/Setup/General settings/Automatic hold Function Options Info Device specific hold Setup menu Options Decide whether a hold should be output at the current • Disabled output when the particular menu is opened. Diagnostics menu •...
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Operation Liquistation CSF48 10.2.4 Logbooks Logbooks record the following events: • Calibration/adjustment events • Operator events • Diagnostic events • Programming events Here you define how the logbooks should store the data. In addition, you are also able to define individual data logbooks . Assign the logbook name and select the measured value to be recorded.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Overflow warnings Options If the fill-up buffer overruns, you can decide whether • Off you want to receive a diagnostic message from the Logbook program="Fill up • On controller or not for each individual logbook.
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Operation Liquistation CSF48 Path: Menu/Setup/General settings/Logbooks Function Options Info Data logbook Options Ring buffer • Off If the memory is full, the latest entry automatically • Ring buffer overwrites the oldest entry. • Fill up buffer Fill up buffer If the memory is 80% full, the device displays a Factory setting diagnostic message.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Data logbook Options Ring buffer • Off If the memory is full, the latest entry automatically • Ring buffer overwrites the oldest entry. • Fill up buffer Fill up buffer If the memory is 80% full, the device displays a Factory setting diagnostic message.
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Operation Liquistation CSF48 ../Finished: Execute this action. --> Your new logbook now appears in the list of data logbooks. Select the data logbook with the name "01". If you selected "Fill up buffer", you can also decide whether you want to receive a diagnostic message in the event of memory overrun.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings Function Options Info Power failure Options Decide how the sampler should react when it is • Resume program energized after a power failure. • Stop program Resume program: Factory setting • Time and flow-paced...
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Operation Liquistation CSF48 Path: Menu/Setup/General settings Function Options Info Liquid detection Options If "Semiautomatic" is selected, the purge times and • Automatic intake times can be defined separately. • Semi automatic Off: • Off The definition of the purge times and intake times Factory setting is completely time-controlled.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings Function Options Info Diagnostics settings Sensor fouling Warning 0 to 10 Indicates maintenance work must be performed on the conductivity sensors. Factory setting If there is conductive fouling between the conductivity 1 and conductivity 2 electrode, a diagnostic message is displayed when this level of fouling is reached.
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Operation Liquistation CSF48 Path: Menu/Setup/General settings Function Options Info Reset Action Armature lock postion Assembly is set to the lock position. Sample temperature(optional) Temp. control Options Switch the temperature control of the sample • Off compartment on or off here.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings Function Options Info Duration 00:01 to 02:00 Factory setting 00:05 10.2.6 Extended setup Diagnostics settings The list of diagnostic messages displayed depends on the path selected. There are device-specific messages, and messages that depend on what sensor is connected.
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Operation Liquistation CSF48 Path: ... /Extended setup/Diagnostics settings/Diag. behavior (optional) Function Options Info Cleaning Options Decide whether the diagnostic message should trigger a program(optional) • None cleaning program. • Cleaning 1 You can define the cleaning programs under: • Cleaning 2 Menu/Setup/Additional functions/Cleaning.
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Liquistation CSF48 Operation PROFIBUS DP Path: Menu/Setup/General settings/Extended setup/PROFIBUS Function Options Info Enable Options You can switch off PROFIBUS communication at this • Off point. The software can then only be accessed via local • On operation. Factory setting Termination...
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Operation Liquistation CSF48 Path: Menu/Setup/General settings/Extended setup/Modbus Function Options Info Watchdog 0 to 999 s If no data transmission takes place for longer than the time set, this is an indicator that communication has Factory setting been interrupted. After this time, input values received via the Modbus are considered to be invalid.
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Liquistation CSF48 Operation Path: Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Gateway x.x.x.x A gateway (protocol converter) enables communication between networks that are based on completely Factory setting different protocols. 0.0.0.0 MAC-Address Read only The MAC address (Media Access Control address) is the...
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Operation Liquistation CSF48 Data management Firmware update Please contact your local sales office for information on firmware updates available for your controller and its compatibility with earlier versions. Your current firmware version can be found at: Menu/Diagnostics/System information/Software version. First save your current setup on an SD card since a firmware update overwrites your settings with the factory settings.
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Liquistation CSF48 Operation Loading the setup You can load a setup you have saved quickly and easily Any time you load a setup, the current configuration is overwritten. Please note that cleaning and control programs might be active. Do you still wish to continue? 1.
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Operation Liquistation CSF48 Activation code You require activation codes for: • Additional functions,e.g. fieldbus communication • Software upgrades If activation codes are available for your device, these codes are provided on the inner nameplate. The corresponding device functions are activated at the factory. You only require the codes if servicing the device.
Operation 10.3 Programming The Liquistation CSF48 offers users a wide range of options for configuring individual sampling programs. The 3 different program types (Basic, Standard and Advanced) make it easy for you to find the right program for your application.
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Operation Liquistation CSF48 10.3.1 Overview of the possible program types Sampling mode Basic program type Standard program type Advanced program type Time proportional sampling Time proportional sampling Time proportional sampling (CTCV) (CTCV) (CTCV) Flow-paced Flow-paced Flow-paced Vacuum/peristaltic pump, Single sample...
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Liquistation CSF48 Operation The following table explains the various types of sampling using specific examples. Type of sampling Example Info Time proportional • Sampling interval: 5 min This type of sampling remains constant over sampling (CTCV) • Sampling volume: 50 ml time and does not take changes in flow or •...
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Operation Liquistation CSF48 Type of sampling Example Info Time/flow-paced Controlled via current input Samples are taken at set intervals with a (only possible with • Signal: 0 to 20 mA variable sampling volume. The sampling volume peristaltic pump) • Sampling interval: 10 min is calculated from the flow rate.
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Liquistation CSF48 Operation Bottle synchronization The bottle synchronization setting is possible with all types of program. In addition, bottle synchronization can be switched via an external signal. Bottle synchronization is only possible with a bottle change after a specific time and not with a bottle change after a number of samples.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Current program: Read only The last sampling program to be created or used is displayed. Status Read only Display "Active": The sampling program has been started and the device takes a sample as per the set parameters.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Bottle volume 0 to 100000 ml Set the bottle volume. The preset value depends on the bottle Factory setting configuration configured. The bottle volume is 30000 ml always 30 l for individual containers.
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Operation Liquistation CSF48 Settings with a time-paced Basic program Settings with the Basic program type with 1 bottle Sampling mode = "Time paced CTCV" Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval (for version 00:01:00 to 99:59:00 Set the sampling interval.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info If Bottle change mode Time is selected: Time interval 00-00:02 to 31-00:00 Set the time (days, hours and minutes) after which the DD-HH:MM system should change to the next bottle.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Options Assignment of the binary output to the program cycle. • No binary output configured • Binary output S:x Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Options The bottle can be changed after a specific number of • Number of samples samples, after a time or by an external signal. • Time • External signal...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Multiple bottles 0 to 23 Multiple bottles: "Simultaneous" transfer of two samples to separate The configuration options bottles. depend on the current number of bottles Factory setting Start condition Options The sampling program can be started either •...
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Liquistation CSF48 Operation Settings with a flow-paced Basic program Settings with the Basic program type with 1 bottle Sampling mode = "Flow paced VTCV" Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Flowmeter input Options Select the flow input. • No flow input configured The binary input or the current input must be •...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info If Bottle change mode Time is selected: Time interval 00-00:02 to 31-00:00 Set the time (days, hours and minutes) after which DD-HH:MM the system should change to the next bottle.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Options Assignment of the binary output to the program cycle. • No binary output configured • Binary output S:x Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Options The bottle can be changed after a specific number of • Number of samples samples, after a time or by an external signal. • Time • External signal...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start condition Options The sampling program can be started either • Immediate immediately or at a specific, configurable time. • Date/time Factory setting Immediate If Start condition Immediate is selected:...
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Operation Liquistation CSF48 Settings with a time/flow-paced Basic program (only for version with peristaltic pump) Settings with the Basic program type with 1 bottle Sampling mode = "Time/flow paced CTVV" Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input Options Select the sampling volume input.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info If Bottle change mode Number of samples is selected: Samples per bottle 1 to 9999 Set the number of samples. Factory setting If Bottle change mode Time is selected: Time interval...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Options Assignment of the binary output to the program • No binary output configured cycle. • Binary output S:x Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Options The bottle can be changed either after a specific • Number of samples number of samples, after a time or by an external • Time signal.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info If Start condition Date/time is selected: Start date 01.01.2000 to 31.12.2099 Set the start date for the sampling program. The format depends on the option configured under Factory setting general settings.
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Liquistation CSF48 Operation Settings with a Basic program and external signal Settings with the Basic program type with 1 bottle Sampling mode = "External signal" Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume 10 to 1000 ml Enter the sample volume.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start condition Options The sampling program can be started either • Immediate immediately or at a specific, configurable time. • Date/time Factory setting Immediate If Start condition Immediate is selected:...
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Liquistation CSF48 Operation Settings with the Basic program type with multiple bottles Sampling mode = "External signal" Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume 10 to 1000 ml Enter the sample volume. Factory setting 100 ml Sampling signal input Options Select the input for the sampling signal.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start condition Options The sampling program can be started either • Immediate immediately or at a specific, configurable time. • Date/time Factory setting Immediate If Start condition Immediate is selected:...
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Liquistation CSF48 Operation 10.3.3 Program types: Standard and Advanced A Standard program can comprise a maximum of 5 subprograms. An Advanced program can comprise a maximum of 24 subprograms. These subprograms can be run simultaneously or consecutively. Each event subprogram can consist of up to 3 conditions.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info If Start condition Volume is selected: Start volume input Options Select the start volume input. • No flow input configured The binary input or the current input must be • Binary input S:x configured for this function.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Sampling mode Options Time paced CTCV: • Time paced CTCV A constant sampling volume is taken at steady • Flow paced VTCV intervals. • Time/flow paced CTVV Flow paced VTCV: • External signal...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Multiple date Repetition mode Options Daily interval: • Daily interval Specify whether the subprogram should be repeated • Weekly interval every day. • Days of week Weekly interval: Factory setting Specify whether the subprogram should be repeated Daily interval every week.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Sample at enable Options Specify whether the first sample should be taken • No directly when the subprogram is enabled. • Yes For example, with intervals, a sample is taken at the start of every activation interval.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Bottle assignment Options No bottle assignment: (only possible with multiple • No bottle assignment Each subprogram fills the same bottle until the bottle bottles) • Dynamical bottle is full. All the subprograms then change to the next assignment bottle.
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Liquistation CSF48 Operation Programming example: Program switchover The following example explains how to program a program change with flow-paced sampling as the daily average sample from Monday to Friday and time-paced sampling to a composite container on Saturday and Sunday.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Start condition No delay Activity time 24:00 Repeating date Repetition mode Days of week Monday Tuesday Wednesday Thursday Friday Saturday Sunday Sample at enable Sample at disable "SAVE" - saves the "MO - FR" subprogram "ESC"...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Thursday Friday Saturday Sunday Sample at enable Sample at disable "SAVE" - saves the "SAT - SUN" subprogram "ESC" - "ESC" Bottle assignment table Bottle 1 MO - FR...
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Operation Liquistation CSF48 Settings for the Advanced program Path: Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add an "A" for Advanced in the program name.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info If Start condition Volume is selected: Start volume input Options Select the start volume input. • No flow input configured The binary input or the current input must be • Binary input S:x configured for this function.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Stop condition Options Program end: (not for External start) • Program end The device stops sampling automatically once it has • Continuous run through the set program. • Date/time Continuous: • External signal The device runs through the set program •...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Programpart Use a distinct name for your subprogram. The program name can be up to 16 characters long. Sampling mode Options Time paced CTCV: • Time paced CTCV A constant sampling volume is taken at steady •...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Example: - Bottle: 1 - Delta (=waiting time): - Volume: 100 ml - Bottle: 2 01:00:00 - Volume: 100 ml - Delta (=waiting time): 00:10:00 1st sampling one hour after program start: 100 ml in bottle 1 2nd sampling 10 minutes later: 100 ml in bottle 2 The sampling table indicates: After the defined "Delta time"...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Enable subprogram Options Immediate: • Immediate The subprogram is enabled immediately. • Individual dates Individual dates: • Repeating date Set the start and stop dates for enabling the • Interval subprogram.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Event Editor 1 If you have more than one event editor, the "Event editor" menu item appears often. Use the "Link" menu item to configure the logical link between the signals.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Hysteresis Range of adjustment and The hysteresis is the difference between the factory setting switch-on point and the switch-off point if values, Depends on the measured value which cause the limit switch to pick up, become closer or move further apart.
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs Function Options Info Deactivation Options Select the disable function of the subprogram: • Bottles full Bottles full • Enable invalid The subprogram is disabled once all the assigned • Deactivation with event bottles have been filled.
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs Function Options Info Inputs Settings for the inputs can be made as described in the "Inputs" section. Bottle assignment Options No bottle assignment: (only possible with multiple • No bottle assignment Each subprogram fills the same bottle until the bottle bottles) •...
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Operation Liquistation CSF48 Programming example: Event program The following example explains how to program an event program with time-paced sampling into a composite container and time-paced sampling into individual bottles. The composite container is emptied daily. a0014126s Fig. 89: Event-controlled sampling pH value: 8.0...
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Multiple bottles Enable subprogram Immediate Sample at enable Synchronize samplings To subprogram start -> "SAVE" -> "ESC" Setup subprogram: New Programpart Sampling mode Time paced CTCV Sampling interval...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program -> "SAVE" -> "ESC" -> "ESC" Bottle assignment Statical bottle assignment Bottle assignment table Bottle 1 Bottle 12 Bottle 13 -> "ESC" Press the "SAVE" soft key to save the program. In the overview, you can start the program created under "Select sampling program".
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Liquistation CSF48 Operation Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program "ESC" - the main program is displayed Bottle assignment Dynamical bottle assignment Setup subprogram: VD1 Edit Sampling mode Flow paced VTCV Flowmeter input Current input S:1 (max. 15 samples/h = 4 min) Sampling interval 50 m³...
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Operation Liquistation CSF48 Path: Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Sampling mode Time paced CTCV Sampling interval 15 min Sampling volume 100 ml Bottle change mode Time Time interval 06:00 Multiple bottles Enable subprogram Event Start condition No delay...
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Liquistation CSF48 Operation 10.3.4 Selecting and executing the program In the overview, you can see all the programs created under "Select sampling program". Here, you also have the possibility of creating a new program with "New". Using the navigator, you can select the program you want to execute here and then choose from the following items: "Edit",...
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Operation Liquistation CSF48 The "Setup program" display contains the "ESC", "MAN", "?" and "OFF" soft keys. Path: Setup program Function Info Back to the overview. Any program currently running is canceled. Manual sampling can be configured and started here. Any program currently running is paused.
Liquistation CSF48 Operation 10.4 Inputs Liquistation CSF48 has 2 binary inputs and 2 current inputs as standard. All inputs are galvanically isolated from one another. 10.4.1 Binary inputs The binary inputs are used to control the sampler using external signals.
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Operation Liquistation CSF48 Path: Menu/Setup/Inputs Function Options Info Unit of totalized flow Current totalized flow - - - The totalized flow values are displayed. Reset totalizer Options Manual: • Manual Reset the counter manually. • Automatic Automatic: • At program start The counter is reset automatically at intervals.
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Liquistation CSF48 Operation Path: Menu/Setup/Inputs Function Options Info Intensity Options Select the intensity per minute, hour or day according • mm/min to your requirements. • mm/h • mm/d Factory setting mm/min Totalized rainfall Totalized rainfall - - - The totalized rainfall is displayed.
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Operation Liquistation CSF48 Path: Menu/Setup/Inputs Function Options Info If Input mode External event is selected: Operation Options No operation: • No operation No action is executed. • Start sampling Start sampling: • Program start A pulse triggers sampling. • Program stop •...
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Liquistation CSF48 Operation Path: Menu/Setup/Inputs Function Options Info If Input mode Armature end position detection is selected (only for version with sampling assembly): Position Options Setting specifying the assembly position (front or back) • Off to which the end position sensor is connected.
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Operation Liquistation CSF48 Path: Menu/Setup/Inputs Function Options Info If Input mode Flow rate is selected: Unit of flow Options Select the unit. • l/s • m³/s • m³/h • m • cfs • cfm • gpm • gph • mgd...
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Liquistation CSF48 Operation Path: Menu/Setup/Inputs Function Options Info Totalized flow The totalized flow is calculated when the program is started if you use a sampling program with volume, flow-paced sampling or time/flow-paced sampling as the start condition. The samples are taken based on this value.
Operation Liquistation CSF48 Path: Menu/Setup/Inputs Function Options Info If Input mode Current is selected: Meas. value format Factory setting Specify the number of decimal places. Damping 0 to 60 s The damping causes a floating average curve of the measured values over the time specified.
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Liquistation CSF48 Operation Path: Menu/Setup/Outputs Function Options Info Event Options Program enabled: • Program enabled A permanent signal is switched when the sampling • End of program program starts. • Sampling start End of program: • End of sampling A pulse or permanent signal is switched when the •...
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Operation Liquistation CSF48 Path: Menu/Setup/Outputs Function Options Info Operating mode Options as assigned: • as assigned If this option is selected, the diagnostics messages • Namur M which you have individually assigned to the binary • Namur S output are output via the binary output.
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Liquistation CSF48 Operation 10.5.2 Current outputs Two optional current outputs are available on Basic module L. Set the current range from 0 to 20 mA or 4 to 20 mA under Menu/Setup/General settings. Possible applications • For outputting a measured value to a process control system or an external recorder •...
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Operation Liquistation CSF48 Measured value depending on the Source of data Source of data Measured value pH Glass Options • Raw value mV pH ISFET • pH • Temperature Options • Temperature • ORP mV • ORP % Oxygen (amp.) Options •...
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Liquistation CSF48 Operation Measured value depending on the Source of data Source of data Measured value Options • Temperature • SAC • Transm. • Absorption • COD • BOD Current input 1-3 Options depend on the configuration Temperature 1-3 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value.
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Operation Liquistation CSF48 Outputting the status of a limit switch Function="LimitSwitch" Function Options Info Source of data Options Select the limit switch via which the status of the relay is • None to be output. • Limit switch 1 The limit switches are configured in the •...
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Liquistation CSF48 Operation Function="Diagnostics" Function Options Info Operating mode Options as assigned • as assigned If this option is selected, the diagnostics messages which • Namur M you have individually assigned to the relay are output via • Namur S the relay.
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Operation Liquistation CSF48 10.5.4 HART Specify which device variables should be output via HART communication. You can define a maximum of 16 device variables: ‣ Define the data source. You can choose from the sensor inputs and the controllers. ‣...
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Liquistation CSF48 Operation 10.5.6 Modbus RS485 and Modbus TCP Specify which process values should be output via Modbus RS485 communication or via Modbus TCP. In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol.
Operation Liquistation CSF48 10.6 Additional functions 10.6.1 Limit switches There are different ways of configuring a limit switch: • Assigning a switch-on and switch-off point • Assigning a switch-on and switch-off delay for a relay • Setting an alarm threshold and also outputting an error message •...
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Liquistation CSF48 Operation Measured valuedepending on theSource of data Source of data Measured value Cond i Options • Temperature Cond c • Conductivity • Resistance(only Cond c) • Concentration(only Cond i) Chlorine Options • Temperature • Current • Concentration Options •...
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Operation Liquistation CSF48 Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Cleaning program Options Use this function to choose the cleaning instance which • None should be started when the limit switch is active. • Cleaning 1 •...
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Liquistation CSF48 Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Range lower value Settings Operating mode="In range check" or "Out of range check" Depends on the measured Range upper value value a0018081 Fig. 91: Monitoring outside (A) and within (B) a range (without hysteresis and switch-on delay)
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Operation Liquistation CSF48 Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Start delay 0 to 9999 s Operating mode="In range check", "Out of range check","Above limit check" or "Below limit check" Factory setting Switch off delay Synonyms: pick-up and drop-out delay...
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Liquistation CSF48 Operation 10.6.2 Cleaning programs CAUTION The cleaning system is not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣ If a cleaning system is connected, switch it off before removing a sensor from the medium.
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Operation Liquistation CSF48 Chemoclean An example of the use of the "Chemoclean" function is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10 connection ä 51) Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Function Options Info...
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Liquistation CSF48 Operation Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function Options Info Cleaning steps setup Table to create a time You define a maximum of 30 program steps which program should be performed one after the other. For each step enter the duration [s] and the state (0="off", 1="on") of...
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Operation Liquistation CSF48 The hardware required for "Chemoclean Plus", such as control valves, pumps, compressed air supply, media etc., must be provided by the customer. Defining the cleaning cycle Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 to 4 Function Options Info Cleaning cycle...
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Liquistation CSF48 Operation Other settings and manual cleaning Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 to 4 Function Options Info Start signal Options In addition to cyclic cleaning, you can also use an input • Bus signals signal to start event-controlled cleaning. • Signals of digital or Choose the trigger for such a cleaning process here.
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Operation Liquistation CSF48 Difference You can subtract the measured values of two sensors and use the result to detect incorrect measurements, for example. To calculate a difference, you must use two measured values with the same engineering unit. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Difference...
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Liquistation CSF48 Operation Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Redundancy Function Options Info Deviation control Options You can monitor the redundancy. Specify an absolute • Off limit value that may not be exceeded. • On Factory setting Deviation limit Depends on the selected...
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Operation Liquistation CSF48 Degassed conductivity Carbon dioxide from the air can be a contributing factor to the conductivity of a medium. The degassed conductivity is the conductivity of the medium excluding the conductivity caused by carbon dioxide. In the power station industry, for example, it is advantageous to use the degassed conductivity: •...
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Liquistation CSF48 Operation Dual conductivity You can subtract two conductivity values and use the result, for example, to monitor the efficiency of an ion exchanger. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Dual conductivity Function Options Info Calculation Options On/off switch for the function •...
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Operation Liquistation CSF48 Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/pH calculation from...
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Liquistation CSF48 Operation 10.6.4 Measuring range switch A measuring range switching (MRS) configuration includes the following options for each of the four binary input states: • Mode of operation (conductivity or concentration) • Concentration table • Temperature compensation • Current output turndown •...
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Operation Liquistation CSF48 Path: Menu/Setup/Additional functions/Measuring range switch Function Options Info MRS set 1 If you enter both activation codes, you have two MRS set 2 independent parameter sets available for measuring range switching. The submenus are the same for both sets.
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Liquistation CSF48 Operation Path: Menu/Setup/Additional functions/Measuring range switch Function Options Info Conc. Table Options Concentration tables saved at the factory: • NaOH 0..15% NaOH: 0 to 15%, 0 to 100 ˚C (32 to 212 ˚F) • HCl 0..20% HCl: 0 to 20%, 0 to 65 ˚C (32 to 149 ˚F) •...
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Operation Liquistation CSF48 Path: Menu/Setup/Additional functions/Measuring range switch Function Options Info Limit switches Range lower value 0 to 100 % Operating mode = "Concentration" Range upper value Range lower unit Options Operating mode = "Conductivity" • S/m Define the units and range limits for the output values.
Liquistation CSF48 Diagnostics and troubleshooting Diagnostics and troubleshooting The sampler continuously monitors its own functions. The color of the display background changes to red if a diagnostics message for error category "F" occurs. The LED beside the display flashes red if a diagnostics message for error category "M" occurs.
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Diagnostics and troubleshooting Liquistation CSF48 Problem Possible cause Tests and/or remedial measures Control signals are not Incorrect program setting Check program setting accepted or outputs do not Incorrect wiring Check wiring switch Electronics failure Replace basic module Siphon in sampling hose...
Liquistation CSF48 Diagnostics and troubleshooting 11.2 Diagnostic information on the onsite display Up-to-date diagnostic events are displayed along with their status category, diagnostic code and short text. By clicking the navigator, you can call up additional information and tips on remedial measures.
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Diagnostics and troubleshooting Liquistation CSF48 11.5.2 Adjusting the device behavior All the diagnostics messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually. Furthermore, every diagnostics message can be disabled.
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Liquistation CSF48 Diagnostics and troubleshooting Path: ... /Extended setup/Diagnostics settings/Diag. behavior (optional) Function Options Info Error current Options Decide whether an error current should be output at the • On current output if the diagnostic message display is • Off activated.
Diagnostics and troubleshooting Liquistation CSF48 11.6 Overview of diagnostic information 11.6.1 Device-specific, general diagnostic settings Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Selftest active Wait for self-test to be finished Hold active Output values and status of the channel are on...
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Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Temp. sensor Temperature sensor PT1 in climate control module for sample compartment measurement is defective. • Not possible to regulate temperature of sample compartment •...
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Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Heating • Sample compartment target temperature not reached • Heating regulation not possible -> Check the sample compartment door -> Carry out a module test under...
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Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Air-Manager • Air manager for compressed air distribution defective • Photoelectric barrier defective • Cable defective -> Contact the Service Department Distribution arm Distribution arm zero point not found during test ->...
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Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Liquidsensor Sensor LF1 fouled -> Clean the sensor soon -> The sensitivity can be configured under Setup/General settings/Sampling/Conductive sensor Liquidsensor Sensor LF1 fouled ->...
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Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Overfill check The total sample volume does not fit in the sample bottle -> Change the sample volume Sampling faulted • Sample discarded •...
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Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Curr. under-run Reasons • Sensor in air Current exceeded • Air pockets in assembly • Sensor fouled • Incorrect flow to sensor Measures...
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Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Clean. solution • Warning for level of cleaning solution for sample preparation system • Depending on the cleaning duration, the cleaning interval and external events, the...
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Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Inline armature Final sampling position (in the process) of sampling assembly not reached or detected. • Final position switch is damaged • Supply cables are damaged ->...
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Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Modbus Watchdog The device did not receive a Modbus telegram from the master within the specified time. The status of Modbus process values received is set to invalid.
Diagnostics and troubleshooting Liquistation CSF48 11.7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • "Most important message"...
Liquistation CSF48 Diagnostics and troubleshooting 11.9 Logbooks 11.9.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries Can be...
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Diagnostics and troubleshooting Liquistation CSF48 Diagnostics/Logbooks Function Options Info Summary of inputs Read only The counters configured for the analog and binary input are displayed. Max. 8 lines Delete all entries Action You can delete all the program logbook entries here.
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Liquistation CSF48 Diagnostics and troubleshooting You can view your data logbook entries graphically on the display ("Show plot"). You can also adapt the display to suit your individual requirements: • If you press the navigator button in the graphic display, you are given additional options such as the zoom function and x/y movement of the graph.
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Diagnostics and troubleshooting Liquistation CSF48 Diagnostics/Logbooks Function Options Info Data logbooks Chronological list of the data logbook entries for sensors. Data logbook 1 <Logbook This submenu is available for each data logbook that you name> have set up and activated.
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Liquistation CSF48 Diagnostics and troubleshooting 11.9.3 Program logbook The following table shows an overview of the exported program logbook and explains the most important terms in the program logbook. Entry Example Info Timestamp 05.05.2010 12:40 Time stamp - the start time in the case of sampling...
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Diagnostics and troubleshooting Liquistation CSF48 Entry Example Info Start mode Immediate Field only populated for PrgPartStart, BasicPrgStart and StdPrgStart: --> The program start setting is displayed - Immediate --> immediately - Date/time --> after date/time - Volume --> with a volume - Event -->...
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Liquistation CSF48 Diagnostics and troubleshooting 11.9.4 Bottle statistics In "Menu/Diagnostics/Logbooks/Logbook program", select the "Show summary of current program" item to display the bottle statistics for the sampler. The statistics are displayed for each individual bottle when the program is started. This gives you detailed feedback on the last sampling operations.
Diagnostics and troubleshooting Liquistation CSF48 11.10 Device information 11.10.1 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Order code Read only You can order identical hardware with this code. This code changes on account of changes to the...
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Liquistation CSF48 Diagnostics and troubleshooting Diagnostics/System information Function Options Info Ethernet Read only Ethernet-specific information • Enable Only with the Ethernet, • Webserver Modbus TCP, Modbus RS485 • IP-Address or PROFIBUS DP option • Netmask • Gateway • MAC-Address • Modbus TCP Port 502 •...
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Diagnostics and troubleshooting Liquistation CSF48 11.10.2 Sensor information Select the channel you want from the list of channels. Information in the following categories is displayed: • Extreme values Extreme conditions to which the sensor has been exposed up to now, e.g. min./max.
Liquistation CSF48 Diagnostics and troubleshooting 11.11 Simulation You can simulate values at inputs and outputs for testing purposes: • Current values at current outputs • Measured values at inputs • Relay contact opening or closing Only current values are simulated. It is not possible to use the simulation function to calculate the totalized value for the flow or rainfall.
Diagnostics and troubleshooting Liquistation CSF48 Diagnostics/Simulation Function Options Info Main value Depends on the sensor Set the desired simulation value. Factory setting Depends on the sensor Sim. temperature Options If you simulate the temperature measured value, this is • On indicated on the display by a simulation icon in front of •...
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Liquistation CSF48 Diagnostics and troubleshooting Diagnostics/Systemtest/Reset Function Options Info Overcurrent Read only No: no error Yes: the heating is defective -> Contact the Service Department Overcurrent Read only No: no error Yes: the fan is defective -> Contact the Service Department...
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Diagnostics and troubleshooting Liquistation CSF48 Diagnostics/Systemtest/Reset Function Options Info Vacuum Read only The vacuum is an indicator of the suction height. -> 100 mbar is equivalent to a suction height of approx. 1 m. Medium detected Read only Yes: the medium was detected...
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Liquistation CSF48 Diagnostics and troubleshooting Diagnostics/Systemtest/Reset Function Options Info Medium LF1 Read only • Medium detection LF1 switchoff • Medium detection LF2 disconnection from protective Medium LF2 Read only circuit -> Both "No" at the start -> If "Yes", clean LF2...
Diagnostics and troubleshooting Liquistation CSF48 11.13 Term information The following information is displayed: • Operating hours device: Displays the total operating hours of the device in days, hours and minutes • Operating hours cooling (only for the version with a climate control module): Displays the total operating hours of the compressor in days, hours and minutes •...
Liquistation CSF48 Diagnostics and troubleshooting 11.15 Firmware history Date Version Changes to software Documentation: edition 12/2013 01.05.00 Extension BA00443C/07/EN/18.13 • Chemoclean Plus BA00486C/07/EN/02.13 • Calendar function for cleaning BA01245C/07/EN/01.13 • Conductivity: – Measuring range switching also for conductive conductivity measurement –...
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Diagnostics and troubleshooting Liquistation CSF48 Date Version Changes to software Documentation: edition 12/2011 01.03 Extension BA00443C/07/EN/15.11 • PROFIBUS DP incl. profile 3.02 supported BA00463C/07/EN/15.11 • Modbus RTU (RS485) supported BA00464C/07/EN/15.11 • Modbus TCP supported BA00467C/07/EN/15.11 • Sampling program control via fieldbus •...
Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. With a maintenance contract, you can increase your level of operational safety and relieve your operating staff of some of their workload.
Maintenance Liquistation CSF48 12.2 Calibration 12.2.1 Sensors Sensors with Memosens protocol are calibrated at the factory. Users must decide whether the process conditions present require calibration during initial commissioning. Additional calibration is not required in many standard applications. Calibrate the sensors at sensible intervals depending on the process.
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Liquistation CSF48 Maintenance 12.2.3 Vacuum pump sample volume The dosing volume of the vacuum pump is preset to 200 ml at the factory. The desired sample volume is set by manually adjusting the dosing tube. a0013896 Fig. 96: Vacuum pump...
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Maintenance Liquistation CSF48 Proceed as follows to calibrate the sample volume: 1. Check the sample volume set under Menu/Setup/General settings/Sampling/Dosing volume. 2. Release the thread adapter nut on the intake hose (item 6). 3. Turn the intake hose to the "open" position at the hose lock (item 5) and remove the hose from above.
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Liquistation CSF48 Maintenance Capacitance sensor (Only for version with vacuum pump) The capacitance sensor has already been preset at the factory for water. Only adjust the sensor if the switching sensitivity needs to be changed. This is the case if the sample covers more than 30% of the sensor (item 1).
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Maintenance Liquistation CSF48 12.2.4 Peristaltic pump sample volume The sample volume of the peristaltic pump is calibrated at the factory. In order to calibrate the sample volume, a measurement beaker with a volume of at least 200 ml is required.
Liquistation CSF48 Maintenance 12.3 Replacing the pump tube CAUTION Danger of injury due to rotating parts ‣ Take the sampler out of service before opening the peristaltic pump. ‣ Secure the sampler against unintentional start-up whilst you work on the opened hose pump.
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Maintenance Liquistation CSF48 Retainer Pump tubing Clamp Marking ring Roller a0014116 Fig. 100: Replacing the pump tube 1. Remove the clamp (item 8) and remove the pump tube (item 2) from the pump. 2. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket.
Liquistation CSF48 Maintenance 12.4 Cleaning 12.4.1 Housing Clean the housing with soap-based commercially available cleaning agents. NOTICE Prohibited cleaning agents Damage to the housing surface or housing seal ‣ For cleaning purposes, never use concentrated mineral acids or bases. ‣...
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Maintenance Liquistation CSF48 Clean the wetted parts as follows: 1. Release the thread adapter nut on the intake hose (item 6). 2. Turn the intake hose to the "open" position at the hose lock (item 5) and remove the hose from above.
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Liquistation CSF48 Maintenance Clean the wetted parts as follows: 1. Release the sample supply at the tube connection (item 3). 2. Connect a container containing clear water to the tube connection. 3. Remove the bottles from the sample compartment. 4. Rinse the wetted parts with clear water by taking a manual sample or by performing a pump test (under Menu/Diagnostics/Systemtest/Reset/Peristaltic pump ->...
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Maintenance Liquistation CSF48 Cleaning the distribution arm a0014112 Fig. 104: Sample compartment Distribution arm motor Outlet pipe Distribution arm Clean the distribution arm as follows: 1. Release the outlet pipe (item 2). 2. Push up the splash guard. 3. Remove the distribution arm from the front.
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Liquistation CSF48 Maintenance 12.4.4 Ventilator and liquefier a0013898 Fig. 105: Cleaning the climate control module Liquefier Ventilator ‣ Clean the liquefier and ventilator with compressed air. Endress+Hauser...
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Maintenance Liquistation CSF48 12.4.5 Digital sensors CAUTION The cleaning system is not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣ If a cleaning system is connected, switch it off before removing a sensor from the medium.
Liquistation CSF48 Maintenance 12.5 Replacing the rechargeable batteries First remove the cover of the power unit to replace the optional rechargeable batteries. WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ De-energize the device before removing the cover of the power unit.
Maintenance Liquistation CSF48 a0014114 Fig. 107: Replacing the rechargeable batteries Remove old rechargeable batteries and replace with new ones. Rechargeable batteries must be replaced every 3 years by the following type of battery: Panasonic LC-R127R2PG1. 12.6 Technical support We recommend the purchase and use of an SD card (see accessories). You can save the entire sampler configuration on the SD card (see "Data management"...
Liquistation CSF48 Repair Repair 13.1 Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. 13.1.1 Peristaltic pump a0013813 Fig. 108: Spare parts for version with peristaltic pump Item No. Designation and contents Order number Spare parts kit...
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Repair Liquistation CSF48 13.1.2 Vacuum pump a0013811 Fig. 109: Spare parts for version with vacuum pump (view in front of pump holder) a0013812 Fig. 110: Spare parts for version with vacuum pump (view behind pump holder) Endress+Hauser...
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Liquistation CSF48 Repair Item No. Designation and contents Order number Spare parts kit Fastening clips for suction hose, 10 pcs 71113508 Internal intake hose, complete, including 71111048 110˚ angular piece, 90˚ hose connection nipple, thread adapter nut 1" PP, 2 x fastening...
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Repair Liquistation CSF48 13.1.3 Version with sampling assembly a0016744 Fig. 111: Spare parts for version with sampling assembly (view behind carrier plate) Endress+Hauser...
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Liquistation CSF48 Repair a0017993 Fig. 112: Spare parts for version with sampling assembly (view in front of carrier plate) Item No. Designation and contents Order number Spare parts kit Valve assembly for compressor 71160057 Valve assembly 71160059 Hose gland 71160063...
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Repair Liquistation CSF48 13.1.4 Climate control module a0013808 Fig. 113: Spare parts, view of climate control module Item No. Designation and contents Order number Spare parts kit Complete climate control module, unpainted 71092603 Complete climate control module, painted 71113854 Endress+Hauser...
Distribution arm with adapter plate and splashguard 71098113 13.2 Return The sampler is repaired on site. Contact your Endress+Hauser Service Department. 13.3 Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste.
The most important accessories available at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. 14.1 Accessories for Liquistation CSF48 Order No. Bottle tray + bottles + cover 71162811 Bottle tray + 2 x 3.8 liters (1.00 US gal.) glass + cover...
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Accessories Liquistation CSF48 Strainer 71111184 Strainer V4A for ID 10 mm (3/8"), 1 pc. 71111185 Strainer V4A for ID 13 mm (1/2"), 1 pc. 71111186 Strainer V4A for ID 16 mm (5/8"), 1 pc. 71111187 Strainer V4A for ID 19 mm (3/4"), 1 pc.
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Liquistation CSF48 Accessories Retrofit kits 71111199 Kit CSF48: Retrofit kit for flow assembly, without stand; with stand cover V2A; 304(x) 71111200 Kit CSF48: Retrofit kit for flow assembly, without stand; with stand cover V4A; 316(x) 71111205 Kit CSF48: Retrofit kit temperature sensor PT1000...
Accessories Liquistation CSF48 Retrofit kits 71140892 Kit CM442/CM444/CM448/CSF48: M12 socket for PROFIBUS DP/Modbus RS485; B-coded, pre-terminated 71140893 Kit CM442/CM444/CM448/CSF48: M12 socket for Ethernet; D-coded, pre-terminated 14.2 Measuring cable Memosens data cable CYK10 • For digital sensors with Memosens technology pH, ORP, oxygen (amperometric), chlorine, conductivity (conductive) •...
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Liquistation CSF48 Accessories Orbipore CPS91D • pH sensor with Memosens technology • Open aperture junction for media with high potential for fouling • Order as per product structure (--> Online Configurator, www.products.endress.com/cps91d) • Technical Information TI00375C/07/EN Orbipac CPF81D • pH compact sensor for installation or immersion operation in industrial water and wastewater •...
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Accessories Liquistation CSF48 Orbipore CPS92D • ORP sensor with Memosens technology • Open aperture junction for media with high potential for fouling • Order as per product structure (--> Online Configurator, www.products.endress.com/cps92d) • Technical Information TI435C/07/EN 14.3.4 pH-ISFET sensors Tophit CPS471D •...
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Liquistation CSF48 Accessories Condumax H CLS16D • Hygienic, conductive conductivity sensor for pure water, ultrapure water and applications in hazardous areas • With EHEDG and 3A approval • Order as per product structure (--> Online Configurator, www.products.endress.com/cls16d) • Technical Information TI00227C/07/EN Condumax W CLS21D •...
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Accessories Liquistation CSF48 14.3.10 Turbidity sensors Turbimax CUS51D • For nephelometric turbidity and solids measurement in wastewater • 4-beam alternating light method based on scattered light • With Memosens protocol • Order as per product structure (--> Online Configurator, www.products.endress.com/cus51d) •...
Liquistation CSF48 Technical data Technical data 15.1 Input 15.1.1 Measured variables See documentation for the connected sensor. 15.1.2 Input types • 2 analog inputs • 2 binary inputs + 2 binary inputs (optional) • 1 to 4 digital inputs for sensors with Memosens protocol (optional) 15.2...
Technical data Liquistation CSF48 15.5 Output 15.5.1 Output signal 2 binary outputs (standard) + 2 binary outputs (optional): Open collector, max. 30 V, 200 mA Depending on version (optional): 2 to 6 x 0/4 to 20 mA, active, galvanically isolated from the sensor circuits and from each other Of those, 1 x with optional HART communication (only via current output 1:1).
Liquistation CSF48 Technical data Modbus RS485 Signal encoding EIA/TIA-485 Data transmission rate 2400, 4800, 9600, 19200, 38400, 57600 and 115200 Baud Galvanic isolation Connector Spring terminal (max. 1.5 mm), bridged internally (T-function) Bus termination Internal slide switch with LED display...
Technical data Liquistation CSF48 15.6.3 Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 • In the measuring range 0 to 20 mA (HART is not available with this measuring range): Error current from 0 to 23 mA • In measuring range 4 to 20 mA: Error current from 2.4 to 23 mA...
Liquistation CSF48 Technical data Relay coupled with binary output Switching voltage Load (max.) Switching cycles (min.) 230 V AC, cos = 0.8 to 1 100,000 24 V DC, L/R = 0 to 1 ms 100,000 Extension module Switching voltage Load (max.) Switching cycles (min.)
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Technical data Liquistation CSF48 15.8.2 PROFIBUS DP Manufacturer ID Device type 155Ch (CSFxx) Profile version 3.02 Device master files (GSD) www.products.endress.com/profibus Device Integration Manager DIM Output 16 AI blocks, 8 DI blocks Input 4 AO blocks, 8 DO blocks Supported features •...
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Liquistation CSF48 Technical data 15.8.5 EtherNet/IP Protocol EtherNet/IP ODVA certification Device profile Generic device (product type: 0x2B) Manufacturer ID 0x049E Device type ID 0x109C Polarity Auto-MIDI-X Connections (max.) Explicit message Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI...
Technical data Liquistation CSF48 15.9 Power supply 15.9.1 Electrical connection See "Electrical connection" section. 15.9.2 Supply voltage Depending on the version: • 100 to 120/200 to 240 V AC ±10 %, 50/60 Hz • 24 V DC +15/-9 % 15.9.3 Cable entry Depending on the version: •...
Technical data Liquistation CSF48 15.10.6 Suction height • Vacuum pump: Max. 6 m (20 ft) or max. 8 m (26 ft), depending on the version • Peristaltic pump: Max. 8 m (26 ft) 15.10.7 Hose length Max. 30 m (98 ft) 15.10.8 Sample supply to sampling assembly...
Liquistation CSF48 Technical data 15.11.3 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326-1: 2006, class A for industry 15.11.4 Electrical safety In accordance with EN 61010-1, protection class I, environment ≤2,000 m (6,500 ft) above MSL; the device is designed for contamination level 2.
Technical data Liquistation CSF48 15.13 Mechanical construction 15.13.1 Dimensions --> "Installation" section 15.13.2 Weight CSF48 sampler version Weight Plastic version without refrigeration 91 kg (201 lbs) Plastic version with refrigeration 101 kg (223 lbs) Plastic version without refrigeration and with...
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Technical data Liquistation CSF48 15.13.4 Process connections • Vacuum pump: Suction line ID 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or 19 mm (3/4") • Peristaltic pump: Intake hose ID 10 mm (3/8") • Sampling assembly: - Flange DN50, PP...