Milnor 48040F7D Installation And Service
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Milnor 48040F7D Installation And Service

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Published Manual Number/ECN: MPI48F7ZAE/2018116A
• Publishing System: TPAS2
• Access date: 04/12/2018
• Document ECNs: Latest
Installation and Service
48040F7B, 48040F7D
48040F7J, 48040F7Z
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 48040F7D

  • Page 1 Published Manual Number/ECN: MPI48F7ZAE/2018116A • Publishing System: TPAS2 • Access date: 04/12/2018 • Document ECNs: Latest Installation and Service 48040F7B, 48040F7D 48040F7J, 48040F7Z PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Foot Guard Assembly BMP150011/2015095A 48040F_, 48040H_, & 68036H_ Washer Extractor Installation BIIFLI01AC/20140321 Prevent Damage from Chemical Supplies and Chemical Systems BIWUUI03/2017353A About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108 2. Service and Maintenance Service Connections BIIFUI01/20091215 Torque Requirements for Fasteners BIUUUM04/20180109...
  • Page 4 Table of Contents, continued MPI48F7ZAE/18116A Page Description Document Door Latch BIIFGM19/2010285A 2.5. Water, Steam & Drain Water and Steam Schematics and Components BMP150018/2015095A Water Inlet Components and Installation BMP150019/2015095A Water Inlet Components for Tilt Washers BMP150020/2015095A Steam Inlet Components and Installation BMP150021/2015095A Drain Valve Body with One Valve BMP150022/2015095A...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks

    BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released Trademarks BNUUUU02.R01 0000158093 A.2 7/13/17 1:11 PM Released These words are trademarks of Pellerin Milnor Corporation and other entities: Table 1 Trademarks AutoSpot™ GreenTurn™ Milnor® PulseFlow® CBW® GreenFlex™ MilMetrix® PurePulse®...

  • Page 9: Installation

    Installation...

  • Page 10: Safety-Tilting Washer-Extractors

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 The following are instructions about hazards related to the cylinder and laundering process. DANGER 7 : Entangle and Sever Hazards—Contact with goods being processed can cause the goods to wrap around your body or limbs and dismember you. The goods are normally isolated by the locked cylinder door. PELLERIN MILNOR CORPORATION...
  • Page 13 • Do not operate the machine with any evidence of damage or malfunction. PELLERIN MILNOR CORPORATION...
  • Page 14 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. • Do not operate a damaged or malfunctioning machine. Request authorized service. • Do not attempt unauthorized servicing, repairs, or modification. PELLERIN MILNOR CORPORATION...
  • Page 15 Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...

  • Page 16: Safety Supports: 48040F_ Air-Tilt Washer-Extractors

    Safety Supports: 48040F_ Air-tilt Washer-extractors This document uses Simplified Technical English. Learn more at http://www.asd-ste100.org. Milnor supplies safety supports with this machine.This document shows the safety supports, identifies the safety support components, and tells how to install them. Safety Support Component Identification...
  • Page 17 Install the supports as shown in the figure. Use all supports. 3. Carefully operate the Manual controls to lower the mechanism until it touches the safety supports. Immediately release the controls when the components touch. 4. Remove electrical power from the machine. — End of BIIFLM18 — PELLERIN MILNOR CORPORATION...
  • Page 18 Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 19 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 20 Do not discard these. B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them. PELLERIN MILNOR CORPORATION...
  • Page 21 If this tag is present, the motor mount had to be lowered for shipment and must be raised before operating the machine. The indicated dimension will result in the needed belt tension. — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 22: How To Use The Safety Stands On 48" Air-Tilting

    2. Referring to the figure, place the safety stands under the tilt wheels. Always use both stands. 3. At the controls, carefully lower the housing just until it is resting on the stands. 4. Lock out/tag out power to the machine. — End of BIUUUS06 — PELLERIN MILNOR CORPORATION...

  • Page 23: Panels And Covers

    BMP150010/2015095A Page (1 / 2) Panels & Covers 48040F7B, F7D, F7J, F7Z (AZ) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 24 98CF22110C ASSY=UPPER SIDE DOOR, PNL-C, 4840F CSM 98CF22115A SIDE DOOR=PLASTIC SOAP CHUTE, 4840F CSM 98CF22124 ASSY=FRONT FOOT GUARD, 4840F CSM 98CX489258 RUBBER BUMPER, FOOT GUARD, 4840F CSM 98CX773680 BUMPER 2+1/2OD, CSM PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 25: Safety Placards And Locations-Iso-48040F7J, 48040F7W

    • If the placard is removed or you cannot read it, replace the placard immediately. • If the placard is aluminum, the mounting holes are on the machine. Use #8 self-tapping screws. If the placard is vinyl, put the placard in the approximate location shown. PELLERIN MILNOR CORPORATION...
  • Page 26 Used In Item Part Number Description/Nomenclature Comments Assemblies none Components 01 10631X Dataplate, Hazard 01 10628X Dataplate, Hazard 01 10377 Dataplate, Hazard 01 10649X Dataplate, Hazard 01 10375 Dataplate, Hazard — End of BIIFLM02 — PELLERIN MILNOR CORPORATION...

  • Page 27: Safety Placards And Locations-Iso-48040F7B, 48040F7N

    BIIFLM03 (Published) Book specs- Dates: 20150219 / 20150305 / 20150305 Lang: ENG01 Applic: IFL Safety Placards and Locations—ISO—48040F7B, 48040F7N, 48040F7B (AZ), 48040F7D (AZ) Figure 1: Safety Placards and Locations—ISO—48040F7B, 48040F7N, 48040F7B(AZ), 48040F7D(AZ) General Views Legend Rear view Left side view...
  • Page 28 Safety Placards and Locations—ISO—48040F7B, 48040F7N, 48040F7B (AZ), 48040F7D (AZ) Table 1: Parts List—Safety Placards and Locations—ISO Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item"...

  • Page 29: Foot Guard Assembly

    "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Used In Item Part Number Comments -------------------------------------------------------------------------------------------COMPONENTS-------------------------------------------------------------------------- 98CF22124 ASSY=FRONT FOOT GUARD, 4840F CSM PELLERIN MILNOR CORPORATION...

  • Page 30: 48040F_, 48040H_, & 68036H_ Washer Extractor

    Do not hesitate to file a claim with the carrier if the machine is damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition.
  • Page 31 It is occasionally possible to reduce the overall dimensions by removing piping or other special modifications. Consult Milnor for additional information. 2. Sufficient clearance must be provided for normal operation and maintenance procedures.
  • Page 32 Re-install the weldment as shown in Figure 4 and store the shims underneath the mid frame as shown in Figure 5. Retain center bolts in the event that the machine is moved. PELLERIN MILNOR CORPORATION...
  • Page 33 Cup weldment when setup for operation Figure 5: Shims stored under the mid frame Before Tilting Machine WARNING 5 : Crush/Sever hazard—Tilting mechanisms can crush or sever parts of your body caught in them. PELLERIN MILNOR CORPORATION...
  • Page 34 7). Remove these bolts after machine is anchored and grouted, service connections are complete and all other installation steps are complete. Figure 6: Safety stand in place Figure 7: Tilting Mid Frame to Floor Locking Bolts — End of BIIFLI01 — PELLERIN MILNOR CORPORATION...

  • Page 35: Prevent Damage From Chemical Supplies And Chemical Systems

    The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine.
  • Page 36 Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend Pump Chemical tank The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation...
  • Page 37 BNUUUR02.R02 0000160545 A.2 A.8 8/30/17 3:28 PM Released Use the chemical manifold supplied. There is a manifold on the machine to attach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Pellerin Milnor Corporation...
  • Page 38 Figure 4. A Configuration that Prevents Flow in the Machine When the Pump is Off (if the chemical tube and tank have no pressure) Schematic View Legend Chemical inlet on the machine Chemical tube Pump Chemical tank Pellerin Milnor Corporation...
  • Page 39 Prevent leaks. When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. End of document: BNUUUR02 Pellerin Milnor Corporation...

  • Page 40: About The Forces Transmitted By Milnor

    • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model and ® size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 41 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written ® confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.

  • Page 43: Service And Maintenance

    Service and Maintenance...

  • Page 44: Service Connections

    Ball valve size Equivalent globe valve size 1-1/4" normal flow 2-1/2" 1-1/2" normal flow 2-1/2" 2" normal flow 3" Piped Inlet Specification Piped inlet requirements are as follows (see dimension drawings for sizes and locations of connection points): PELLERIN MILNOR CORPORATION...
  • Page 45 6. Make the power and liquid supply electrical connections within junction box on the rear of the machine. 7. Verify all motor rotation as shown in FIGURE 1 (See the operating and troubleshooting manual for more information). If the cylinder turns in the wrong direction, see note below. PELLERIN MILNOR CORPORATION...
  • Page 46 The sizes of these fuses and wires, along with the motor fuses supplied with the machine, depend on the machine voltage. See the fuse and wire sizing information in the schematic manual and on the machine nameplate. — End of BIIFUI01 — PELLERIN MILNOR CORPORATION...

  • Page 47: Torque Requirements For Fasteners

    These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. ® Note 1: Data from the Pellerin Milnor Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1. Without a Threadlocker 1.1.1.
  • Page 48 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 49 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
  • Page 50 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 51 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 52 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
  • Page 53 No threadlocker here Apply the threadlocker to this area Nut depth Disassembly —For high-strength threadlocker, apply heat for five minutes. Disassemble with 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
  • Page 54 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
  • Page 55 During parts of this procedure when you open up the calipers or hydraulic lines, put a cloth under Tip: the calipers to catch hydraulic fluid and parts that will fall. For safety, fully remove spilled hydraulic fluid after brake maintenance. This will help you easily identify leaks. PELLERIN MILNOR CORPORATION...
  • Page 56 Note 1: The brakes shown in this document can look different from your equipment. Note 2: Do this inspection when the maintenance schedule tells it is necessary. Do this inspection after you replace friction pads or do a caliper overhaul. PELLERIN MILNOR CORPORATION...
  • Page 57 Attach the new pad to the piston. Tighten the screw. c. Make sure that the screw head is fully in the recess in the pad. 6. Make sure that the connection o-rings are clean and in their positions (Figure 2, item 7). PELLERIN MILNOR CORPORATION...
  • Page 58 7. Put the caliper halves in their positions on the brake assembly. Tighten the mounting bolts to 30 foot-pounds (41 Newton-meters). 8. Bleed the brake. See Section 4 “How to Change Hydraulic Fluid and Remove (Bleed) Air from the Brake Circuit ”. 9. Supply electrical power to the machine. PELLERIN MILNOR CORPORATION...
  • Page 59 2, item 7) and the hole in the spacer (Figure 2, item 10). When you disconnect the calipers, hydraulic fluid can flow from the hole at the connection O-rings. Air can get in the line. After you connect the calipers, you must bleed the system. PELLERIN MILNOR CORPORATION...
  • Page 60 The Vacula suction pump can do the work more quickly than by gravity and pressure in the Tip: hydraulic cylinder. It is also cleaner because all of the hydraulic fluid goes into the container supplied. It helps you not spill the hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 61 Section 4.3 Section 4.4. Figure 3: Pumps Used to Remove Hydraulic Fluid Quickly Alternative Pumps for Suction of Hydraulic Fluid Legend A manual suction pump The Vacula suction pump uses compressed air and holds used hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 62 2. Apply electrical power to the machine. Release the brake. 3. See the part of the machine reference manual that tells how to operate the outputs manually. PELLERIN MILNOR CORPORATION...
  • Page 63 A view of the brake rod and related components Legend The brake cylinder The rod for the brake cylinder The rod for the air cylinder The air cylinder Two nuts to lock the rods together The slot to see the nuts PELLERIN MILNOR CORPORATION...
  • Page 64 M1 First mark at the view slot -- the brake released M2a. Second mark--one possible position -- the brake applied M2b. Second mark-- a different position -- the brake applied AT. Air tubing (See Figure 1,1). Air releases the brake. Spring applies the brake PELLERIN MILNOR CORPORATION...
  • Page 65 1, item 1). One supplies compressed air from an air valve. The other sends this compressed air to a pressure switch. If you remove one of the two tubes when compressed air is there, you will apply the brake. 1. Disconnect the air tubing (Figure 1, item 1). PELLERIN MILNOR CORPORATION...
  • Page 66 6.5. spring pressure, it will have a pressure regulator. Make sure that you adjust the air pressure of the second brake (Figure 7, item 2) to 10 – 12 PSI (0.7-0.84 kg/cm-cm). — End of BIEUUM01 — PELLERIN MILNOR CORPORATION...

  • Page 67: Drive Assemblies

    Drive Assemblies...

  • Page 68: Drive Components And Belt Installation

    BIIFLM32 (Published) Book specs- Dates: 20150219 / 20150305 / 20150305 Lang: ENG01 Applic: IFL Drive Components and Belt Installation This document uses Simplified Technical English. Learn more at http://www.asd-ste100.org. Drive Components Identification Figure 1: Drive chart: 48040F7B, F7D, F7J, F7Z (AZ) (H7N model shown) PELLERIN MILNOR CORPORATION...
  • Page 69 Drive Components and Belt Installation Figure 2: Detailed views PELLERIN MILNOR CORPORATION...
  • Page 70 5. Make a loop of the correct length with flexible wire. Attach the ends together tightly. 6. Put the wire loop around the belt. 7. Make the belt tight un,truetil there is no play in the wire loop. — End of BIIFLM32 — PELLERIN MILNOR CORPORATION...

  • Page 71: Cylinder And Bearing Installation Mwf100, 4840F

    Detailed view — Connection between the Pull-up plate and the Hub (outer bolts) Detailed view — Connection between the Pull-up plate and the Shaft (inner bolts) Cylinder Shell Shell front Bearing housing This dimension must be in this range: 0.3125 inches [8mm] — 0.375 [9.5mm]. Pellerin Milnor Corporation...
  • Page 72 BPWMEB01 / 2017466A BPWMEB01 0000160808 11/17/17 3:11 PM In Work Cylinder and Bearing Installation MWF100, 4840F 2 of 3 Figure 2. Detailed views Legend Top connection between the shell front and the shell side sheet Bottom connection between the shell front and the shell side sheet Connection between the shell rear and the bearing housing Connection between the Pull-up plate and the Hub (outer bolts) Connection between the Pull-up plate and the Shaft (inner bolts)
  • Page 73 GASKET= CYL HUB COVER, 4840F7 15B201B M30-3.5X100 CLS10.9 HEX HD CAP SCREW ZINC 15U137 FLTWSHR M6-1 18-8 SS 15K032MS BUTSOKCAP SCR M6*20 SS 60C155V ORING 4.75ID3/16CS VITON75#351 60C157V ORING 4+7/8ID 3/16CS VITON-352 15B201A M20-2.5X60 CLS10.9 HEX HD CAP SCREW ZINC Pellerin Milnor Corporation...

  • Page 74: Bearing Assembly Mwf100, 4840F

    J. When you install new seals, make sure that they point in the direction shown. The installation sequence: Install one seal into the rear of the seal holder. Install the seal holder. Install the two remaining seals. K. Fill this space with grease. Pellerin Milnor Corporation...
  • Page 75 BPWMEB02 / 2017466A BPWMEB02 0000160905 11/21/17 8:49 AM In Work Bearing Assembly MWF100, 4840F 2 of 6 BB. Grease inlet for the front bearing CC. Grease inlet for the seals...
  • Page 76 0000160905 11/21/17 8:49 AM In Work Bearing Assembly MWF100, 4840F 3 of 6 DD. Compressed Air inlet for the outer seal EE. Grease outlet for the seals FF. Fluid inlet to flush the space between the seals Pellerin Milnor Corporation...
  • Page 77 BPWMEB02 / 2017466A BPWMEB02 0000160905 11/21/17 8:49 AM In Work Bearing Assembly MWF100, 4840F 4 of 6 L. Grease inlet for the rear bearing M. Fluid inlet to flush the space between the seals N. Grease inlet for the front bearing P.
  • Page 78 98MW90406 24S146 SEAL 7.0X8.0X.437 TYPE SSW NIT 24S146V SEAL 7.0X8.0X.437 TYPE SSW VIT VITON SEAL EXCLUDER 10817 H1L5 SSW STYLE 5.75" X 24S141 7.875" X .625" 24S114 SEAL 4.5X5.5X.50 JM# 9170 LUP 24S114V SEAL 4.5X5.5X.50 JM#9170LUP-V VITON Pellerin Milnor Corporation...
  • Page 79 BPWMEB02 / 2017466A BPWMEB02 0000160905 11/21/17 8:49 AM In Work Bearing Assembly MWF100, 4840F 6 of 6 Part Number Description/Nomenclature Comments Used In Item 98CX850453 SEAL WA95 125 12 60C190 ORING 14.0ID 1/4CS BUNA70-457 60C190D ORING 14.0ID 1/4CS VITON -457 VITON 60C177 ORING 10.975 ID .275 CS BUNA 70...

  • Page 80: Air Injection Components

    Compressed air to the bearing seal coil Bearing seal coil Compressed air to the pressure regulator Compressed air from the bearing seal coil Compressed air to the bearing Compressed air to the bearing pressure switch PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 81 "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments Used In --------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------------ 98CX880511 CSM AIR REGULATOR G1/4 98CX902450 PRESSGAUGE R1/4",0-28PSI PELLERIN MILNOR CORPORATION...

  • Page 82: Brake Components

    BMP150014/2015095A Page (1 / 3) Brake Components 48040F7B, F7D, F7J, F7Z (AZ) 3,3A PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 83 BMP150014/2015095A Page (2 / 3) Brake Components 48040F7B, F7D, F7J, F7Z (AZ) 3,3A PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 84 CSM BUSH VPUL QD TYPE SK, 1+7/8" 54KC7974 CALIPER HYD D/A 3/8 DISC RETRACT 54KC7963RK REPAIR-CALIPER 1/4" H20 DISC BRAKE PAD KIT 54KC7961BG BRAKE HOSE=1/8"X18"OAL #50612 52AY0ER003 STR.1/4"MJICX1/8"MP#2404-4-2 52XY0ER004 STRADTUN3/16MJX1/8FP#2405-3-2 54KMC1125U MASTER CYL = WILWOOD # 260-3380 AAC4840F AIRCYL=BRAKE ASSY, 4840F7 PELLERIN MILNOR CORPORATION...

  • Page 85: Air Cylinder Components And Installation

    If you tighten the locknut too much, this will cause the incorrect shape. This can stop air cylinder movement. Figure 1: Compare Piston Cup Shapes Correct shape Incorrect shape Legend Lock nut Piston cup, Correct shape Piston cup, Incorrect shape Air Cylinder Components Figure 2: Air cylinder PELLERIN MILNOR CORPORATION...
  • Page 86 51V015 Pipe Fitting; Tee; 1/4 53A008B Hydraulic fitting; Hose end straight connector; 5SCC0EBE Pipe FittingCoupling; 1/4; 15G185 Nut; Hex; 5/16; 18 20L601F Identification tag; "F" 20L601X Identification tag; "X" 27A005A Muffler; 1/4" — End of BIIFLM11 — PELLERIN MILNOR CORPORATION...

  • Page 87: Suspension

    Suspension...

  • Page 88: Suspension Components

    BMP150015/2015095A Page (1 / 2) Suspension Components 48040F7B, F7D, F7J, F7Z (AZ) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 89 "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Used In Item Part Number Comments -------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------------- 60B133 MM SPRG 5X1X7 F#W223580064 60BS6832 SHOCK ABSORBR GABRIEL #65488440X 27A969 CABLE ASSY SAVA#205801 PELLERIN MILNOR CORPORATION...

  • Page 91: Tilt Assemblies

    Tilt Assemblies...

  • Page 92: Air Tilt

    BMP150016/2015095A Page (1 / 3) Air Tilt 48040F7B, F7D (AZ) Tilt Forward Air Bag Tilt Rearward Air Bag Tilt Wheel Tilt Wheel Tilt Tilt Cradle Cradle PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 93 BMP150016/2015095A Page (2 / 3) Air Tilt 48040F7B, F7D (AZ) Tilt Forward Airbag Tilt Rear Airbag Tilt Stops PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 94 98CMCR4818 RESTPAD, 4840F CSM 60B132 AIRMT S-333 3CONV F#W013587842 98CMCR4814 AIR VLVS ASSY C-BLK TLT, 4840F CSM 98CMCR4816 3/4 HOSE ASSY 24.5L, 4840F TILT CSM 98CMCR4817 3/4 HOSE ASSY 80L, 4840F TILT CSM 98CX873160 FLEXIBLE HOSE ID13XOD20X44M PELLERIN MILNOR CORPORATION...

  • Page 95: Door Assemblies

    Door Assemblies...

  • Page 96: Manual Door

    BMP150017/2015095A Page (1 / 5) Manual Door 48040F7B,F7D, F7J, F7Z (AZ) Figure 1: Installation, Manual Door Shims Shims (3 places) (3 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 97 6. When the door is centered, adjust the door striker to match the door. It should have the same gap top and bottom. 7. Tighten door bolts. Chalk ring Make a should be chalk ring centered and around continuous knife edge on gasket PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 98 BMP150017/2015095A Page (3 / 5) Manual Door 48040F7B,F7D, F7J, F7Z (AZ) Figure 3: Adjust Door Position Hinge- Door vertical striker adjustment Figure 4: Door Components PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 99 BMP150017/2015095A Page (4 / 5) Manual Door 48040F7B,F7D, F7J, F7Z (AZ) Figure 5: Door Components Detail C. Detail E. Door Latch Detail D. Detail Bearings Views Bearings Hinge PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 100 98CX489258 RUBBER BUMPER, FOOT GUARD, 4840F CSM 98CF25085A DOOR GASKET, 4840F CSM 98CF25083 DOOR GLASS GASKET, 4840F CSM 98CF25013A DOOR GLASS, 4840F CSM 98CX15028 DOOR LATCH ASSY-DIVCYLS 60B090 AIRMT S-131 1CONV.F#W013587731 98CMCR4820 DOOR HINGE BEARING, 4840F CSM PELLERIN MILNOR CORPORATION...

  • Page 101: Door Latch

    Part Number Description/Nomenclature Comments Assemblies SA 15 028 Assembly, Door latch Components 02 15105 Retainer ring 02 15297 Striker 02 15298 Cylinder 02 15836 Spring 15H090 60C122 O-ring, 1"X1/8 60C128 O-ring, 1+3/8X1/8 — End of BIIFGM19 — PELLERIN MILNOR CORPORATION...

  • Page 103: Water, Steam & Drain

    Water, Steam & Drain...

  • Page 104: Water And Steam Schematics And Components

    Reuse water outlet to the reuse tank Keep this component clean. Refer to the related section in document BIIFUM02. Keep this component set to the correct pressure. Refer to the related section in document BIIFUM02. Five instances PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 105 98CX902450 PRESSGAUGE R1/4",0-28PSI 96TCC2AA71 3/8" N/C 2WAY 240V50/60C VALVE GVD48400 INST=SINGLE DRAIN VLV, 4840F GVD48402 INST=DUAL DUMP VLV, 4840F 27E956K82 PUMP STDFLO 316SS 2.0HP50C 96D087WEST ANGBODVLV 1.5" N/O H20 BURK SS 96D087WESS ANGBODVLV 1.5"N/C H20 BURK SS PELLERIN MILNOR CORPORATION...

  • Page 106: Water Inlet Components And Installation

    48040F7J, F7Z (AZ) Figure 1: Water Inlet Components and Installation Legend Hot water line Cold water line Hot water line for the 5 chemical supply compartments Cooldown water line The vacuum breaker and related components(optional) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 107 48040F7J, F7Z (AZ) Figure 2: Water Inlet Components and Installation Legend Hot water line Cold water line Hot water line for the 5 chemical supply compartments Cooldown water line The components used with no vacuum breaker PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 108 Item Description Used In Part Number Comments --------------------------------------------------------------------------------------------COMPONENTS----------------------------------------------------------------------- 96D087WE ANGBODVLV 1.5"N/C H2O BURK BRZ 96D0009E 3/4"NPTBRZ N/C STEAMVAL ANGBOD 98CX820204 HAND WATER VALVE 3/4", CSM 98CX873160 FLEXIBLE HOSE ID13XOD20X44M 98CX820820 PRESSURE REGULATOR, 3/4 28PSI 98CX902450 PRESSGAUGE R1/4",0-28PSI PELLERIN MILNOR CORPORATION...

  • Page 109: Water Inlet Components For Tilt Washers

    BMP150020/2015095A Page (1 / 3) Water Inlet Components for Tilt Washers 48040F7B, F7D (AZ) Figure 1: Water Inlet Components for Tilt Washers COLD OPTIONAL REUSE Peristaltic To Optional 5 Compartment Supply PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 110 Water Inlet Components for Tilt Washers 48040F7B, F7D (AZ) Figure 2: Water Inlet Components for Tilt Washers Fresh Water Optional Hot + Reuse Cold Water From optional reuse inlet From hot & cold inlets PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 111 Item Description Used In Part Number Comments -------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------------- 96D087WE ANGBODVLV 1.5"N/C H2O BURK BRZ=(BURKERT# 454608K) 98CX902450 PRESSGAUGE R1/4",0-28PSI 98CX820820 PRESSURE REGULATOR, 3/4 28PSI 98CX873160 FLEXIBLE HOSE ID13XOD20X44M 60E098 HOSE 1.5" WATER SUCTION HOSE 27A070 T-BOLT HOSECLAMP 1.94"-2.25" PELLERIN MILNOR CORPORATION...

  • Page 112: Steam Inlet Components And Installation

    BMP150021/2015095A Page (1 / 2) Steam Inlet Components and Installation 48040F7B, F7D, F7J, F7Z (AZ) Figure 1: Steam piping PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 113 Description Used In Item Part Number Comments -------------------------------------------------------------------------------------------COMPONENTS-------------------------------------------------------------------------- 98CX820631 STEAM STRAINER 1+1/4", CSM 96D0011E 1.25"NPTBRZ N/C STEAMVALANGBD 98CF518C52 STEAM HOSE BRAIDED, 4840F CSM 98CF11369D GASKET STEAM FLANGE, 4840F CSM PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 114: Drain Valve Body With One Valve

    "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item Description Comments Used In Part Number -------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------------- A14 06400 * BONNET+CYL=4"SS DIVCYL DUMP 98CF06500B DUMP VALVE ASSY, 4840F CSM 98CF15026 GASKET DUMP VALVE, 4840F CSM PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 115: Drain Valve Body With Two Valves

    "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments Used In -------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ A14 06400 BONNET+CYL=4”SS DIVCYL DUMP 98CF15026 GASKET DUMP VALVE, 4840F CSM PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 117: Chemical Supply Assemblies

    Chemical Supply Assemblies...

  • Page 118: Soap Chute

    BMP150024/2015095A Page (1 / 2) Soap Chute 48040F7B, F7D, F7J, F7Z (AZ) Figure 1: Soap Chute Components and Installation PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 119 Item Description Used In Part Number Comments --------------------------------------------------------------------------------------------COMPONENTS------------------------------------------------------------------ 96TDC2AA71 ½"N/C2WY240V50/60C VLV(DRYVC) 98CX851324 HOSE CLAMP D13, CSM 98CX873160 FLEXIBLE HOSE ID13XOD20X44M AWS30211A PLASTIC SOAP ASSY 98CX851341 HOSE CLAMP 2+1/4", CSM 02 03870A FLEXTUBE=5COMP 2.5"ID X 2"ID X18"LG PELLERIN MILNOR CORPORATION...

  • Page 120: Peristaltic Chemical Inlets

    BMP150025/2015095A Page (1 / 2) Peristaltic Chemical Inlets 48040F7B, F7D, F7J, F7Z (AZ) Figure 1: Water Valves and 10-Port Manifold ( standard) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 121 BMP150025/2015095A Page (2 / 2) Peristaltic Chemical Inlets 48040F7B, F7D, F7J, F7Z (AZ) Figure 2: Schematic and Installed View Legend 10-port (standard) 6-port (optional) Hot water to flush the chemical supply manifolds Water and chemical supplies to the shell Parts List—Peristaltic Chemical Inlet Find the correct assembly first, then find the needed components.

  • Page 123: Pneumatic Assemblies

    Pneumatic Assemblies...
  • Page 124 BMP150026/2018116A Page (1 / 3) Pneumatic Schematic 48040F7B,F7D, F7J, F7Z (AZ) Figure 1: Schematic Key Figure 2: Enlarged View A (F7B, F7D ONLY) (F7B, F7D ONLY) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 125 BMP150026/2018116A Page (2 / 3) Pneumatic Schematic 48040F7B,F7D, F7J, F7Z (AZ) Figure 3: Enlarged View B Figure 4: Enlarged View C PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 126 HOSE CLAMP D13, CSM 09N082B05 PRESSW NASON CLOSE @ 5 LB 09N082B10 PRESSW NASON CLOSE FALLING AT 9PSI 98CX900741 QUICK EXHAUST VALVE 1/4, 4840F CSM 09N082A PRESSW NASON CLOSE @ 62 LB. 98CX900822 MUFFLER 1/4", 4840F CSM 96JH100 NEEDLE VLV.ELB.1/8"#NAS2200N01 PELLERIN MILNOR CORPORATION...

  • Page 127: Reference

    Reference...

  • Page 129: Dimensional Drawings

    Dimensional Drawings...

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