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Milnor 48040F7J Manuals
Manuals and User Guides for Milnor 48040F7J. We have
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Milnor 48040F7J manuals available for free PDF download: Installation And Service, Maintenance Manual
Milnor 48040F7J Installation And Service (135 pages)
Brand:
Milnor
| Category:
Washer
| Size: 15.18 MB
Table of Contents
Table of Contents
3
Service and Maintenance
3
Limited Standard Warranty
5
How to Get the Necessary Repair Components
6
Trademarks
7
Installation
9
Safety-Tilting Washer-Extractors
10
Safety Supports: 48040F_ Air-Tilt Washer-Extractors
16
How to Use the Safety Stands on 48" Air-Tilting
22
Panels and Covers
23
Safety Placards and Locations-ISO-48040F7J, 48040F7W
25
48040F7J(Az), 48040F7Z (Az)
25
Safety Placards and Locations-ISO-48040F7B, 48040F7N
27
48040F7B (Az), 48040F7D (Az)
27
Foot Guard Assembly
29
48040F_, 48040H_, & 68036H_ Washer Extractor
30
Prevent Damage from Chemical Supplies and Chemical Systems
35
About the Forces Transmitted by Milnor
40
Washer-Extractors
40
How Strong and Rigid
40
Service and Maintenance
43
Service Connections
44
Torque Requirements for Fasteners
47
Drive Assemblies
67
Drive Components and Belt Installation
68
Cylinder and Bearing Installation MWF100, 4840F
71
Bearing Assembly MWF100, 4840F
74
Air Injection Components
80
Brake Components
82
Air Cylinder Components and Installation
85
Suspension
87
Suspension Components
88
Tilt Assemblies
91
Air Tilt
92
Door Assemblies
95
Manual Door
96
Door Latch
101
Water, Steam & Drain
103
Water and Steam Schematics and Components
104
Water Inlet Components and Installation
106
Water Inlet Components for Tilt Washers
109
Steam Inlet Components and Installation
112
Drain Valve Body with One Valve
114
Drain Valve Body with Two Valves
115
Chemical Supply Assemblies
117
Soap Chute
118
Peristaltic Chemical Inlets
120
Pneumatic Assemblies
123
Reference
127
Dimensional Drawings
129
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Milnor 48040F7J Maintenance Manual (86 pages)
Rubber Spring-resting, Non-tilt Washer-extractor
Brand:
Milnor
| Category:
Washer
| Size: 6.37 MB
Table of Contents
Table of Contents
9
Sections
11
Chapter 1. Machine Description, Identification, and Certification
13
About this Milnor Machine-Rubber Spring-Resting, Non-Tilt Washer-Extractor
13
Functional Description
13
1.2. General Content of the EC-Declaration of Conformity
13
Chapter 2. Safety
15
General Safety Requirements-Vital Information for Management Personnel
15
Laundry Facility
16
Personnel
16
Safety Devices
16
Hazard Information
16
Maintenance
16
Safety Alert Messages-Internal Electrical and Mechanical Hazards
17
Safety Alert Messages-Cylinder and Processing Hazards
17
Safety Alert Messages-Unsafe Conditions
18
Damage and Malfunction Hazards
18
Hazards Resulting from Damaged Mechanical Devices
18
Hazards Resulting from Inoperative Safety Devices
18
Careless Use Hazards
18
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
18
Prevent Damage from Chemical Supplies and Chemical Systems
19
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)
19
How Chemical Supplies Can Cause Damage
20
Dangerous Chemical Supplies and Wash Formulas
20
Incorrect Configurations that Let Chemical Supply Go in the Machine
21
Equipment and Procedures that Can Prevent Damage
22
Use the Chemical Manifold Supplied
22
Put the Chemical Tube Fully below the Machine Inlet
23
Prevent Leaks
23
Close the Line
23
Do Not Let a Vacuum Occur
23
Flush the Chemical Tube with Water
23
How to Show the Maintenance on a Calendar
24
Chapter 3. Routine Maintenance
24
Routine Maintenance-Rubber Spring-Resting, Non-Tilt Washer-Extractor (Document BIUUUM09)
24
Maintenance Summary
25
Guards and Related Components
25
Filters, Screens, and Sensitive Components
26
Fluid Containers
26
Components that Become Worn
27
Bearings and Bushings
27
Motor Grease Schedule
28
Mechanisms and Settings
28
How to Remove Contamination
29
Contamination Types, Cleaning Agents, and Procedures
29
Lubricant Identification and Procedures
30
Grease Gun Procedures
30
Procedures for Bearing Components Connected to a Grease Plate
31
Procedures for Motors
31
Apply Grease
32
Motor Grease Maintenance Conditions
32
Motor Grease Intervals and Quantities
33
How to Examine Belts and Pulleys
34
Maintenance Components — Machines and Controls Group
34
Electric Box and Inverter
35
Chemical Inlet Manifolds for Chemical Pump Systems
36
Soap Chute and Optional 5-Compartment Supply Injector
36
Air Tube for the Water Level Sensor
37
Look Different
37
Water Pressure Regulator for Chemical Flush
37
Compressed Air Inlet Strainers
38
Steam Inlet Strainer
38
How to Examine Compressed Air Mechanisms
39
Self-Purging Air Line Filter to Remove Moisture and Contamination
39
Compressed Air Mechanisms
40
How to Do a Test of Emergency Stop Mechanisms
40
Speed Sensor (Photoeye) on some Machines
40
Grease Ports for Grease-Only Bearing Assembly
41
Maintenance Components — Large Extractors
41
About the Shock Absorbers
42
Grease Ports for Door — Open Pocket Models
42
How to Do a Test of the Mechanical Brake
43
Suspension Components on each Side of Rubber Washer-Extractor
43
Example of Disk Brake
44
Milnor 48040F7J Maintenance Manual (42 pages)
Brand:
Milnor
| Category:
Laundry Appliance
| Size: 5.38 MB
Table of Contents
Table of Contents
8
Machine Description and Identification
11
About this Manual and Your Milnor® Machine
11
Description
11
Machine Identification
11
Machine Data Plate
11
Figure 1 Machine Data Plate
11
Safety
12
Safety - Rigid Washer Extractors
12
Safety Alert Messages-Internal Electrical and Mechanical Hazards
12
Safety Alert Messages-Cylinder and Processing Hazards
12
Safety Alert Messages-Unsafe Conditions
14
Damage and Malfunction Hazards
14
Hazards Resulting from Inoperative Safety Devices
14
Hazards Resulting from Damaged Mechanical Devices
14
Careless Use Hazards
15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)
15
Prevent Damage from Chemical Supplies and Chemical Systems
16
How Chemical Supplies Can Cause Damage
16
Dangerous Chemical Supplies and Wash Formulas
16
Incorrect Configuration or Connection of Equipment
16
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
17
Equipment and Procedures that Can Prevent Damage
18
Use the Chemical Manifold Supplied
18
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
18
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look
18
Close the Line
19
Do Not Let a Vacuum Occur
19
Flush the Chemical Tube with Water
19
Put the Chemical Tube Fully below the Inlet
19
Prevent Leaks
19
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)
19
Routine Maintenance
20
Maintenance Summary
20
Guards and Related Components
21
Filters, Screens, and Sensitive Components
21
Table 1 Guards and Related Components
21
Table 2 Filters, Screens, and Sensitive Components
21
Fluid Containers
22
Components that Become Worn
22
Bearings and Bushings
22
Table 3 Fluid Containers
22
Table 4 Components that Become Worn
22
Motor Grease Schedule
23
Mechanisms and Settings
23
Table 5 Bearings and Bushings
23
Table 6 Motor Grease Schedule
23
Table 7 Mechanisms and Settings
23
How to Remove Contamination
24
Table 8 Contamination Types, Cleaning Agents, and Procedures
24
Lubricant Identification
25
Table 9 Lubricant Identification
25
Grease Gun Procedures
26
Procedures for Bearing Components Connected to a Grease Plate
26
Procedures for Motors
27
Figure 6 Motor Grease Maintenance Conditions
28
How to Show the Maintenance on a Calendar
29
Table 10 Motor Grease Intervals and Quantities
29
Maintenance Components-Machines and Controls Group
30
How to Examine V-Belts and Pulleys
30
Figure 7 Belt and Pulley Conditions to Look for
30
Table 11 Where to Put Marks on a Calendar
30
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension
31
Inverters
32
Chemical Devices
32
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look
32
Water and Steam Devices
33
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution
33
Figure 11 Soap Chute and Optional 5-Compartment Supply Injector. These Are Ex
33
Figure 12 Air Tube for the Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different
34
Figure 13 Water Pressure Regulator for Chemical Flush. These Are Examples
34
How to Examine Compressed Air Mechanisms
35
Figure 14 Steam Inlet Strainer. These Are Examples. Your Machine Can Look Different
35
Figure 15 Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different
35
Figure 16. Self-Purging Air Line Filter to Remove Moisture and Other Contamination. These Are Examples. Your Machine Can Look Different
36
Figure 17 Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different
37
Photoeyes and Proximity Switches
38
How to Do a Test of Emergency Stop Mechanisms
38
Figure 18 Speed Sensor (Photoeye) on some Machines
38
Maintenance Components-Large Extractors
39
Lubricant Maintenance for Grease-Filled Drive Bearings
39
Figure 19 Grease Ports for Grease-Only Bearing Assembly
39
Lubricant Maintenance for Non-Drive Components
40
How to Do a Test of the Mechanical Brake
40
About the Shock Absorbers
41
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Milnor 48040F7J Installation And Service (55 pages)
Brand:
Milnor
| Category:
Washer
| Size: 9.8 MB
Table of Contents
Table of Contents
3
Section 1: Installation
5
Installation and Service Safety for Suspended
6
Washer-Extractors and Centrifugal Extractors
6
Fxxwasher Extractor Installation
11
About the Forces Transmitted by Milnor Washer-Extractors
17
Section 2: Service and Maintenance
19
Service Connections
20
Preventive Maintenance
28
Servicing Disc Brakes
28
Section 3: Dimensional Drawings
51
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