Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Milnor 48040F7 Series
Summary of Contents for Milnor 48040F7 Series
- Page 1 Published Manual Number/ECN: MPI4840FAE/2001132N • Publishing System: TPAS • Access date: 03/26/2001 • Document ECN's: Latest Available Installation and Service— 48040F7x PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 2 “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: ®...
-
Page 3: Table Of Contents
Document/ECN Section 1: Installation Installation and Service Safety for Suspended Washer-Extractors and Centrifugal Extractors MSINA405AE/2000215V FXX Washer Extractor Installation BIIFLI01/20000619 About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108 Section 2: Service and Maintenance Service Connections BIIFUI01/20000619 Preventive Maintenance BIIFUM01/20000619 Servicing Disc Brakes... -
Page 5: Section 1: Installation
Section Installation... -
Page 6: Installation And Service Safety For Suspended
(owner/user) is responsible for understanding and ensuring the proper operation and maintenance of the machine. The owner/user must familiarize himself with the contents of all machine instruc- ® tion manuals. The owner/user should direct any questions about these instructions to a Milnor dealer or the Mil- ®... - Page 7 Ê H azards During Installation ELECTROCUTION HAZARD—Contact with high voltages can kill or seriously injure you. All electrical connections must be made by a competent electrician. EQUIPMENT DAMAGE HAZARD—Machine can be damaged if shipping re- straints are improperly utilized. These include various bolts, brackets, and safety stands (painted red), brake blocks and the vibration safety switch (tie wrapped).
- Page 8 MULTIPLE HAZARDS—Failure to maintain machine in proper working order can result in fatal or serious injury to operators and/or damage to property. DO NOT permit operation under any of the following circumstances: Malfunctioning door interlock mechanism. Malfunctioning limit switches. Malfunctioning two hand inching. Any evidence of cylinder damage.
- Page 9 Ê A dditional Hazards During Tilting Machine Maintenance CRUSH/SEVER HAZARD—Tilting mechanisms can crush or sever parts of your body caught in them. Install the safety stands before performing maintenance under a tilted ma- chine. NEVER test or operate (manually or automatically) any machine function with any portion of a person’s body under the tilted machine—even if the safety stands are installed.
-
Page 11: Fxxwasher Extractor Installation
Do not hesitate to file a claim with the carrier if the machine is damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition. - Page 12 It is occasionally possible to reduce the overall dimensions by removing piping or other special modifications. Consult Milnor for additional information. 2. Sufficient clearance must be provided for normal operation and maintenance procedures.
- Page 13 FxxWasher Extractor Installation Setting Procedures To protect against lateral creeping of the machine during operation (due to vibration), roughen the area of the floor where the grout will be applied. Anchor bolts are required. 1. With the machine near the final location, unbolt the shipping skids. Observing all precautions, lift the machine off its skids and lower the machine onto blocking.
- Page 14 FxxWasher Extractor Installation Figure 4: The hold down weldment Cone-can weldment as shipped, locking the shell and mid frame together Cup weldment when setup for operation Figure 5: Shims stored under the mid frame...
- Page 15 FxxWasher Extractor Installation Before Tilting Machine WARNING 5 : Crush/Sever hazard—Tilting mechanisms can crush or sever parts of your body caught in them. • Install safety stands before performing maintenance under a tilted machine. • NEVER test or operate (manually or automatically) any machine function with any portion of a person's body under the tilted machine - even if the safety stands are installed.
- Page 16 FxxWasher Extractor Installation Figure 6: Shipping brackets Figure 7: Safety stand in place — End of BIIFLI01 —...
-
Page 17: About The Forces Transmitted By Milnor Washer-Extractors
• the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model ® and size upon request. Floor or foundation sizes shown on any Milnor... - Page 18 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain ® written confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
-
Page 19: Section 2: Service And Maintenance
Section Service and Maintenance... -
Page 20: Service Connections
Service Connections Document .....BIIFUI01 Service Connections Specified Date..20000619 As-of Date.... 20000619 Required service connections (depending on the machine model and optional equipment) are as follows: 1. Piped inlets and outlets are as listed in the “Table of Piped Inlets” and “Table of Piped Outlets.”... - Page 21 Service Connections Table 2: Table of Piped Inlets Description of Source Requirements Piping Specifications, Connections Comments Cold water inlet 1-1/2" NPT 10 - 75 PSI (0.7 -5.27 Pipe material per plumbing code kgs.sq. cm.) Hot water inlet Steam inlet 1 - 1/4" NPT 30 - 115 PSI (2.10 - Pipe material per plumbing code 8.08 kgs.
- Page 22 Service Connections Figure 1: Rotation Direction during Drain and Extract Electric Power Connections —The customer must furnish a remotely mounted switch 2.3. with lag type fuses, circuit breakers and wiring between the electrical service box and the junction box on the machine. The sizes of these fuses and wires, along with the motor fuses supplied with the machine, depend on the machine voltage.
- Page 23 As-of Date.... 20000619 As required by the warranty and to achieve optimum performance and service life from Milnor washer-extractors, the schedules, instructions, and precautions herein must be strictly followed. WARNING 1 : Entangle and Crush Hazard—Belts and pulleys can entangle and crush body parts.
- Page 24 Preventive Maintenance Preventive Maintenance Table 1: Preventive Maintenance Components Action Frequency Specifications/References/Figures Main Bearing Bearings Slowly grease: 5 strokes, Monthly Shell Alvania EP LF (or equivalent). (See Housing 0.30 ounces (17.7 grams) "48040Fxx Bearing Housing Maintenance at two locations Points") Seals Slowly grease: 2 strokes, 0.12 ounces (7.08 grams)
- Page 25 Preventive Maintenance satisfied with the life of the original set, you should ask our factory if a better belt has been developed for the specific application. Note 2: Dry bleaches may cause the inside of the supply injector to show evidence of mild rusting. If this occurs, carefully clean away rusting at least once a week.
- Page 26 Preventive Maintenance Figure 2: 48040Fxx Door Hinge Figure 3: 48040Fxx Springs Grease Point Figure 4: 48040Fxx Steam Strainer Location (Tilt machine shown)
- Page 27 Preventive Maintenance Figure 5: Tilting Machine Components Tilting system air pressure Tilt wheel grease fittings (8 locations) Legend 50 psi (6.9 kg. sq. cm.) Tilt wheel grease points (8 locations) — End of BIIFUM01 —...
-
Page 28: Preventive Maintenance
MSSMA426AE/9718AV È S ERVICING DISC BRAKES Ê P reventive Maintenance CRUSH/SEVER HAZARD—Tilting mechanisms can crush or sever parts of your body caught in them. Install the safety stands before performing maintenance under a tilted ma- chine. NEVER test or operate (manually or automatically) any machine function with any portion of a person’s body under the machine. - Page 29 Lock off and tag out machine power then per- form the following maintenance: 1. Check fluid level in reservoir—If required, add fluid to within .25 inch (6.35) of the top (FIGURE 1). Add only D.O.T. 3 type brake fluid. Never mix brake fluid with any other type of fluid.
- Page 30 DISC BRAKE COMPONENT DAMAGE AND BRAKE FLUID RELEASE HAZ- ARD—Careless actions can damage brake disc and/or caliper components. Brake fluid is released under pressure during this procedure. Brake fluid irri- tates eyes and is harmful if swallowed. Take care not to mark face of disc or pistons.
- Page 31 Ê S etting Stroke Brake weldment If either the brake cylinder or the air cylinder is removed, the brake stroke must be properly set. Insufficient or excessive stroke causes poor braking and/or damage to the brake cylinder. Set brake stroke as follows: Setting 1.
-
Page 51: Section 3: Dimensional Drawings
Section Dimensional Drawings...