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Suzuki SWIFT RS415 2017 Service Manual page 1174

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9J-4 Hood / Fenders / Doors:
• When replacing door, coat replacement door inside
with wax for proper anti-corrosion treatment. Refer to
"Sealant Application Areas: in Section 9L".
• Apply sealant to contact face "A" of hinge (1) and
apply grease to rotating part "B" of hinge (1).
Specified sealant and grease.
"A": Sealant 99000–31110
"B": Grease 99000–25010
• Tighten hinge bolt to specified torque.
Tightening torque
Door hinge mounting bolt (body side) (a): 27 N·m
(2.7 kg-m, 19.5 lb-ft)
Door hinge mounting bolt (door side) (b): 23 N·m
(2.3 kg-m, 17.0 lb-ft)
Rear Door Assembly Components
4
1. Door panel
2. Door hinge
: Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face.
3. Door open stopper
I4RS0A9A0007-
2
(a)
7
(a)
3
5
(b)
4
(a)
• When door open stopper (1) is installed, be careful
make sure punch mark (2) comes to the top.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Tighten door open stopper bolt (3) to specified torque.
Tightening torque
Door open stopper bolt (a): 21 N·m (2.1 kg-m,
15.5 lb-ft)
• Adjust door latch striker position referring to "Front
Door Lock Assembly Removal and Installation: in
Section 9F".
• Adjust front door cushion so that door becomes flush
with side body.
• After installation, open and close the door to check
looseness.
1
2
7
(a)
4. Rear door hinge bolt
5. Door open stopper bolt
6. Rear door opening weather-strip
I4RS0A9A0008-
S4RS0A9A06007
6
I4RS0A9A0009-
7. Rear door hinge nut
: 23 N m (2.3 kg-m, 17.0 lb-ft)
: 21 N m (2.1 kg-m, 15.5 lb-ft)

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