Kick Starter Reassembly - Suzuki RM250 Owner's Service Manual

• Inspect the kick idle gear teeth for damage.
• Inspect the kick idle gear and driveshaft contact surface
for wear.
KICK STARTER REASSEMBLY
• Fit the kick drive gear and washer to the kick shaft. Fit
the circlip firm ly with snap ring pliers.
• Fit the return spring into the kick shaft hole.
• Fit the spacer.
• Fit the kick starter to the kick starter shaft.
NOTE: Be sure to align the punch marks on the kick starter
and kick starter shaft when fitting the kick starter,
• Fit the kick starter ass'y to the crankcase. Hook the return
spring.
• Reassemble the kick id le gear.
• Reassemble the clutch. (
a
7 - 5)
• Reassemble the clutch cover. ( a
7-5)
• Reassemble the kick starter lever.
• Reassemble the clutch release arm.
• Reassemble the rear brake pedal. (
c:r
14-11)
• Connect the radiator hose. Refill coolant. (
c:r
11-2)
• Refill transmission oil. (
c:r
2-5)
• Inspect the clutch lever play.
• Inspect for coolant and transmission oil leaks.
• Inspect the kick starter for smooth movement.
KICK STARTER 8·3
I