Fork Cylinder Disassembly - Suzuki RM250 Owner's Service Manual

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Open the
slide
bushing
with a
ftat-blade
screwdriver and
remove the
slide
bushing
.
A
CAUTION
Scratching the teflon
coated surface
of
the
slide bushing
or
warping the
slide
bushing
can
decrease front
fork
per-
formacne
.
Be
careul
not
to scratch
the teflon
coat.
Do
not open the
slide bushing any
more
than
necessary.
Remove the following parts from the inner tube.
Guide bushing
CD
Washer
@
Oil
seal
@
Stopper ring
@
Dust
seal
®
Fork Cylinder
Disassembly.
Loosen
the fork
cap
bolt
with
a 32 mm
socket wrench
on the
fork
cap
bolt
and
30 mm open
end wrench on
the
flat portion of
fork cylinder body,
Place
a
drain pan under the fork cylinder. Pull
off
the fork
cap
bolt
while
pressing in the inner rod.
Push and pull the inner rod to drain
the oil.
NOTE;
The
compression damping
adjuster
will
pop
loose
suddenly when removed from
fork
cyinder.
Be
careful
not
to
spray fork oil when
removing
the adjuster.
NOTE;
The
fork
cylinder
and
compression damper
unit
can
not be
disassembled any
further.
A
CAUTION
Lasening the lock nut
CD
or
removing
any
parts from the
compression
damper unit will damage
it.
Do not
attempt
to disassemble or to remove the damper
unit from the fork
cap
bolt.
FRONT FORK ANO STEERING 15·5
'---~y-----'
compression dumper unit

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