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Manuals
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Suzuki Manuals
Motorcycle
RM250
Owner's service manual
Service Data; Cylinder, Piston, Piston Ring; Conrod Crankshaft - Suzuki RM250 Owner's Service Manual
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:
Owner's service manual
(270 pages)
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Owner's service manual
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Owner's service manual
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Table of Contents
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SERVICE DATA 17·1
SERVICE DATA
CYLINDER
+
PISTON
+
PISTON RING
Unit:
mm
(in)
ITEM
STANDARD
LIMIT
Piston t
o
cylinder clearance
0.045
-
0 .055
0
.
120
(0.0017
-
0 .0022)
(0.0047)
Cylinder bore
67 .000
67.015
(2.6381
-
2 .6384)
~-
Measure 20
(0.8)
from the top
surface
Piston diam
.
66 .950-66.965
66.950
(2.6381-2.6384)
(2.6381)
Measure 24
(0.91
from the skirt
end
Cylinder
distortion
0.05
~-
(0.002)
Cylinder
head
distort ion
0.05
~-
(0.002)
Piston ring free
1st
&
R
I
A
6.4
5.
1
end
oap
2nd
pprox
.
(0.25)
(0.20)
Piston ring
1st
&
0
.
20 0.40
0.85
end oap
2nd
(0.008-0.016)
(0.033
)
Piston ring
to
1st
&
0 .020
0 .060
groove
clearance
2nd
(0 .0008
-
0 .0024)
~-
Piston pin
bore
18 .000
18.006
18.030
(0
.7087
-
0 .7089)
(0
.7
098)
Piston pin 0 .0
.
17.995
-
18.000
17.980
(0.7085
-
0
.7087)
(0.6724)
CONROD
+
CRANKSHAFT
Unit:
mm
(in)
ITEM
STANDARD
LIMIT
Conrad
small end
1.
0.
23.003
-
23 .0
11
23.040
(0 .9056
-
0
.9059)
(0.907
1)
Crank
web
to
web w
idth
58
.0±0.1
~-
(2.283+
0 .004)
Crankshaft run out
0.05
~-
(0.002)
CLUTCH
Unit: mm (in
)
ITEM
STANDARD
LIMIT
Clutch
c
able play
2-3
~-
(0.08-0.
I
2)
Drive
plate thickness
2.45
2
.7
5
2.
15
(0.096
-
0 .108)
(0
.085)
Drive
plate
claw
width
15.9-
16.0
15.3
(0.626
-
0
.630)
(0. 602)
Driven
plate distortion
0
.
10
~-
(0.004)
Clutch
spring f
ree length
45.4
~-
(1.79)
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