Front Caliper Removal And Disassembly - Suzuki RM250 Owner's Service Manual

A WARNING
Brake fluid can be hazardous to humans and pets. Brake
fluid is harmful or fatal if sw allowed, and harmful
if it
comes in contact with your skin or eyes.
Keep brake fluid away from children . Call your doctor im·
mediately if brake fluid is swallowed , and induce vomit-
ing . Flush eyes or skin with water if brake fluid gets in
eyes or comes in contact with skin .
... CAUTION
Spilled brake fluid can damage painted surface and plas-
tic parts .
Be careful not to spill any fluid when servicing the caliper.
Wipe spilled fluid up immediate ly .
Front Caliper Removal and Disassembly
• Place a drain pan under the caliper and remove the
union bolt.
• Remove t he pad mounting bolts.
• Remove the caliper mounting bolts.
• Remove the brake pads and spring from the caliper.
• Remove the ca liper braket from the ca liper.
• Remove the boots from the caliper bracket.
• Wrap the caliper with a rag to prevent brake flu id scat-
ter and piston pop-out.
• Apply low-pressure air into the cali per through the hole
to remove the pistons.
A WARNING
Fingers can get caught between piston and caliper body
when removing the piston.
00 not place your fingers on the piston when removing
the piston .
• Remove the piston seals
CD
and dust seals
@.
FRONT AND REAR BRAKES 14·5
(i)
®
660
00 0