Transmitter in housing for field or top-hat rail mounting for the ultrasonic sensors endress+hauser fdu91; endress+hauser fdu91f; endress+hauser fdu92; endress+hauser fdu93; endress+hauser fdu95; endress+hauser fdu96 (36 pages)
Flowfit flow assembly for nitrate/sac, turbidity and oxygen sensors (24 pages)
Summary of Contents for Endress+Hauser Prosonic S FMU90
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Operating Instructions Prosonic S FMU90 Level Measurement Alternating Pump Control Rake Control BA00292F/00/EN/13.12 71164419 Valid as of software version V02.01.00...
Safety Instructions Designated use The Prosonic S FMU90 is a transmitter for the ultrasonic sensors FDU90, FDU91, FDU91F, FDU92, FDU93, FDU95 and FDU96. The sensors of the class FDU8x can be connected as well. The transmitter version for level measurements ( ä 8, "Product structure": FMU90 - *1**********) can be applied for different measuring tasks, e.g.:...
Prosonic S FMU90 - level measurement - PROFIBUS DP Safety Instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin.
Identification Prosonic S FMU90 - level measurement - PROFIBUS DP Identification Parts of the Prosonic S FMU90 2.1.1 FMU90 in the field housing 9 Ma 9 Ma r Co r Co r.-N r.-N … … 4 … 4 … > 60 >...
Prosonic S FMU90 - level measurement - PROFIBUS DP Identification 2.1.3 FMU90 with remote display and operating module for cabinet door and switchboard mounting (96 x 96 mm (3.78 x 3.78 in)) u rg u lb 0 -J D -7 o .:...
The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.
Installation Prosonic S FMU90 - level measurement - PROFIBUS DP Installation Incoming acceptance, transport, storage 3.1.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Installation 3.2.2 Installation conditions Weather protection In order to avoid excessive sunlight exposure, the instrument should be mounted in a position which is protected against direct sunlight or a protection cover should be applied ( ä 144, "Accessories").
Installation Prosonic S FMU90 - level measurement - PROFIBUS DP Mounting the DIN-rail housing 3.3.1 Dimensions of the DIN-rail housing The dimensions of the DIN-rail housing depend on the instrument version. The version determines, which terminal areas the Prosonic S contains. The dimensions are influenced by the following features of the product structure (...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Installation Sum = 4 (4 optional terminal areas) EN 60715 TH 35x7.5/15 (1.4x0.3/0.6) » 0,9 kg (1.98 lbs) L00-FMU90xxx-06-00-00-xx-009 Dimensions in mm (in) Example 10 20 30 40 50 60 70 80 90 100 110 120...
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Installation Prosonic S FMU90 - level measurement - PROFIBUS DP 3.3.2 Installation conditions • The DIN-rail housing must be mounted outside hazardous areas in a cabinet. • The housing is mounted on a DIN rail EN 60715 TH 35x7,5 or TH 37x15.
Prosonic S FMU90 - level measurement - PROFIBUS DP Installation Mounting the remote display and operating module 3.4.1 Scope of delivery If the Prosonic S is ordered with the display for cabinet door mounting, the following is contained in the scope of delivery: •...
Installation Prosonic S FMU90 - level measurement - PROFIBUS DP 3.4.4 Adaption plate If an opening of 138 x 138 mm (5.43 x 5.43 in) and the remote display of the Prosonic FMU860/ 861/862 are already present, you can use the adaption plate (Order Code: 52027441, ä 144, "Accessories").
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring Wiring Warning! The instrument may only be installed if the supply voltage is switched off. Terminal compartment 4.1.1 Terminal compartment of the field housing The field housing has a separate terminal compartment. It can be opened after loosening the four screws of the lid.
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Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP 4.1.3 Terminal compartment of the DIN-rail housing Single instrument L00-FMU90xxx-04-00-00-xx-003 The catch can be unlocked by slightly pressing onto the clip. Then, the cover of the terminal compartment can be opened.
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring Terminal assignment Pluggable spring-force terminals for connection of the cables are supplied in the terminal compartment. Rigid conductors or flexible conductors with cable sleeve can directly be inserted and are contacted automatically.
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Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP Terminals Meaning Terminal area Remarks Auxiliary energy • L (für AC version) 1, 2 depending on instrument version: • L+ (for DC version) • 90 to 253 V • N (for AC version) •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring In this case, terminals 9/10/11 are not present on terminal area A. Warning! When using the public supply mains, an easily accesible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/...
Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP Connection to a PROFIBIS DP network Note! Information on the structure of a PROFIBUS DP network can be found in the Operating Instructions BA 034S ("PROFIBUS PA/DP - Guidelines for planning and commissioning".
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring Sensor connection 4.4.1 Connection diagram FDU90/91/92 (FDU80/80F/81/81F/82) FDU90/91/92 FDU90/91 (FDU80/80F/81/81F/82) (FDU80/81) 30 m ≤ (98 ft) BN BU 300 m ≤ (984 ft) 24 VDC (12) (13) (12) (13) (14)
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If the terminal box is installed in explosion hazardous areas, all applicable national guidelines must be observed. Suitable extension cables can be obtained from Endress+Hauser ( ä 144, "Accessories") Alternatively, cables with the following properties can be used: • Number of cores according to the connection diagram (see above) •...
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring Connection of the sensor heater (for FDU90/FDU91) The FDU90 and FDU91 sensors are available in a version with heater. The power for this heater must be provided by an external power supply unit. The supply voltage is connected to the brown (BN) and blue (BU) strands of the sensor cable.
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Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP 4.5.2 Connection in the DIN-rail housing The supply voltage must be provided in the cabinet, e.g. by a terminal on the DIN-rail: FMU90 Sync Service Fuse Display HART 0/4…20mA FDU-...
The maximum short-circuit current at 24 V is 20 mA. Connection of a temperature sensor The Prosonic S FMU90 transmitter has an optional input for an external temperature probe (in the product structure: feature 90 "Additional input", option B). The following probes can be connected: •...
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Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP 4.7.1 FMT131 (Endress+Hauser) (connectable to FMU90-********B***) FMU90 FMU90 FMU90 YEGN YEGN YEGN FMT131-R FMT131-J FMT131-J L00-FMU90xxx-04-00-00-xx-019 A Non-Ex area (FMT131-R) black B Ex area (FMT131-J) with grounding in the FMU90...
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring Shortening the sensor cable If required, the sensor cable can be shortened. Please note: • Do not damage the cores when removing the insulation. • The cable is shielded by a metallic braiding. This shielding serves as a return cable and corresponds to the black (BK) strand of the unshortened cable.
Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP Synchronization line • If wiring several Prosonic S (FMU90/FMU95) which are mounted in a common cabinet and FMU90 FMU90 FMU90 if the sensor cables run in parallel, the synchronization terminals (39 and 40) must be interconnected.
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring 4.10 Connection of the separate display and operating module Sync Service Fuse Display HART 0/4…20mA FDU- Sensor Relay L00-FMU90xxx-04-00-00-xx-005 1 Connection of the display plug with the cable (3 m (9.8 ft)) For the version of the Prosonic S with a separate display for panel mounting, a pre-assembled connecting cable (3 m (9.8 ft)) is supplied.
Wiring Prosonic S FMU90 - level measurement - PROFIBUS DP 4.11 Potential equalization 4.11.1 Potential equalization in the field housing Warning! The grounding line of the sensors FDU91F/93/ 95/96 and FDU83/84/85/86 must be connected to the local potential equalization system after a maximum of 30 m (98 ft) (...
Prosonic S FMU90 - level measurement - PROFIBUS DP Wiring 4.11.2 Potential equalization for the DIN-rail hosuing If the DIN-rail housing is used, the potential equalization must be connected in the cabinet, e.g. at a metallic DIN rail: Warning! The grounding line of the sensors FDU91F/93/95/96 and FDU83/84/85/86 must be connected to the local potential equalization system after a maximum of 30 m (...
The measning of the individual parameters is not part of this chapter but can be found in: • Chapter 6: "Commissioning" • Operating Intructions BA00290F/00: "Prosonic S FMU90 - Description of Instrument Functions" This chapter contains the following sections: • 5.1 Operating options •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation 5.1.2 Remote operation Endress+Hauser operating tool ("FieldCare") with PROFIcard, PROFIboard or PROFIusb Note! PROFIboard, PROFIcard and PROFIusb are interface adapters from Endress+Hauser. Acyclic data exchange Remote operation makes use of the acyclic data exchange, which allows device parameters to be changed independently of the communication between the device and a PLC.
Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Operation via the display and operating module 5.2.1 Display and operating elements FMU90 L00-FMU90xxx-07-00-00-xx-002 1 Softkey symbol 2 Key 3 LEDs indicating the switching states of the relays 4 LED indicating the operating state...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation LEDs LED indicating the operating state (pos. 4 in the figure) green normal measuring mode; no error detected Warning: red (flashing) An error is detected but the measurement continues. Reliability of the measured value is no longer ensured.
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Operation Prosonic S FMU90 - level measurement - PROFIBUS DP General key combinations The following key combinations do not depend on the menu position: Key combination Meaning Escape • While editing a parameter: Exit the editing mode without accepting the changes.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation Diagrams of the submenus can be found in the chapter "Operating menu". • The second digit (2) is used if the parameter set occurs several times within the Prosonic S (e.g.
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Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Navigation within the menu (Example) L00-FMU90xxx-19-00-00-en-050 Endress+Hauser...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation Entering the menu The navigation always starts from the main screen (measured value display ). From there, the following menus can be opened by the keys: FMU90 shortcut menu main menu...
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Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Selecting a submenu In the main menu, press W or V until the main menu required submenu is marked by the bar. Note! The symbols indicate that the selection list contains more items than can be displayed on the module.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation Selecting a parameter By pressing U or T you can switch between the parameter sets of the current submenu. For each parameter set the values of all its parameters are displayed. In order to change one of the values,...
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Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Editing a parameter with selection list Press W or V, until the required option is marked by the bar (in the example: "turb. surface"). Note! The symbols indicate that the selection list contains more items than can be displayed on the module.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation Entering numbers and characters When you select a numeric parameter ("empty calibration", "full calibration" etc.) or an alpha- numeric parameter ("device marking" etc.), the editor for numbers and text strings appears.
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Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Special editing functions Within the editor for alphanumeric characters, pressing S or O does not only lead to numbers and characters but also to the following symbols for special editing functions. They simplify the editing procedure.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operation L00-FMU90xxx-19-00-00-yy-047 Delete: The current digit and all digits to its right are deleted. Return to the measured value display By pressing the left and middle keys FMU90 simultaneously you can return •...
Operation Prosonic S FMU90 - level measurement - PROFIBUS DP Operation via Endress+Hauser operating tool "FieldCare" L00-FMU90xxx-19-00-00-en-087 Operation via the FieldCare is similar to the operation via the display module. • The operating menu can be found in the navigation bar (1).
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Commissioning Warning! For the version with field housing: The instrument may only be operated if the field housing is closed. This chapter describes the steps of the commissioning procedure: • 6.1 Preparatory steps –...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Hardware addressing Address 8 + 2 = 10 L00-FMU90xxx-04-00-00-xx-016 Hardware addressing comes into operation when DIP switch 8 is in the position "HW (OFF)". In this case the address is determinded by the position of DIP-switches 1 to 7 according to the following table: Switch No.
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"Download" and enter "GSD" into the "Text search" field. The "Software" link opens a list containing the links to all available GSD files. • CD-ROM with GSD files for all Endress+Hauser devices. Order-Code: 50097200 • GSD library of the PROFIBUS User Organisation (PNO):http://www.PROFIBUS.com...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.1.4 Unlock configuration appears on the display, the instrument is locked against parameter changes. Before commissioning the instrument must be unlocked. For the Prosonic S there are three types of locking: •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Hardware locking The instrument can be locked against parameter changes by the locking switch in the terminal compartment of the Prosonic S. Sync Service Fuse Display L00-FMU90xxx-19-00-00-yy-105 Switch position A: unlocked; parameters can be changed Switch position B: locked;...
To realize this, the parameter "zero distance" is fine adjusted. After a reset the value for the zero distance has to be re-parameterized in the service menu according to the data on the associated 5- point linearity protocol for the FDU9x sensor. Please contact the Endress+Hauser service. Configuration of the measurement 6.2.1...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Note! By pressing you can return to the previous parameter (e.g. in order to correct the value). All these parameters can also be changed at a later point of time in the "device properties/operating parameters"...
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.2.3 Basic setup Overview The following table gives an overview of the basic setup for level measurements. Detailed information on the parameters can be found in the followinbg sections. Step...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Step Parameter Set Parameter Remarks page Interference echo suppression ä 68 distance correction act. distance 1 Indicates the currently measured distance between the sensor membrane act. distance 2 and the product surface.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "LVL N sensor selection" (N = 1 or 2) LVL1 sensor sel. L1003 input: sensor selection: detected: "input" Use this parameter to assign a sensor to the channel. Selection: •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "LVL N application parameters" (N = 1 or 2) LVL1 appl. para. L1004 tank shape: medium property: process cond.: "tank shape" Use this parameter to specify the tank shape of your application.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "process conditions" Use this parameter to specify the process conditions of your application. The filters of the signal evaluation are automatically adjusted to the selected conditions. "process conditions" for the following situations...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "LVL N empty calibration" (N = 1 or 2) LVL1 empty cal. L1005 empty E: 0,00 m "empty E" Use this parameter to specify the empty distance E, i.e. the distance between the sensor membrane (reference point of the measurement) and the minimum level (zero point).
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "blocking distance" Indicates the blocking distance of the respective sensor. The blocking distance is measured from the sensor membrane (reference point of the measurement). Type of sensor Blocking distance (BD)
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "level N" (N = 1 or 2) Displays the currently measured level F (from the zero point to the product surface) in the selected unit. 0/4 mA L00-FMU90xxx-19-00-00-yy-021 "distance" Displays the currently measured distance D (from the sensor membrane (reference point of the measurement) to the product surface) in the distance unit.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "LVL N linearisation" (N = 1 or 2) LVL 1 linearisat. L1008 Note! type: Number and type of the parameters in this set depend on the mode: selected linearization type.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning • horizontal cylinder • sphere In these linearization types the measured level is convertet to the volume in a horizontal cylinder or a spherical tank. 100% The following additional parameters have to be specified: –...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP • table In this linearization mode the measured value is calculated from a linearization table. The table may consist of up to 32 pairs of values (level - volume). The table must be monotonically increasing or decreasing.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "edit" Use this parameter to enter, change or read a linearization table. There are the following options: • read: The table editor is opened. The existing table can be read but not changed.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Interference echo suppression: Basic principles The "check value" and "distance mapping" parameters are used to configure the interference echo suppression of the Prosonic S. The following picture shows the operating principle of the interference echo suppression:...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "LVL N check value" (N = 1 or 2) LVL1 check value L100B act. distance 1: check distance: L100B LVL1 dist. corr. act. distance: D display display > D...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP The Prosonic S changes to the "LVL N distance mapping" function, where you can define the required range of mapping. "distance mapping" LVL1 dist.map. L100B act. distance 1: range of mapping:...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning • delete map Choose this option in order to delete the mapping. It can not be reactivated again and the instrument uses the preprogrammed default mapping. 6.2.4 Envelope curve display After the basic setup an evaluation of the measurement with the aid of the envelope curve is recommended, ...
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Configuration of a limit relay 6.3.1 Overview Step Parameter set or submenu Parameter Remarks Chapter "relay/controls" menu Select "relay configuration". Chap. 6.3.2 relay allocation Select a relay. Chap. 6.3.3...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.3.3 "relay N" (N = 1 - 6) (Part 1: relay function) relay 1 R1103 function: After selecting a relay, the parameter set "relay N" (N =1 - 6) appears, which is used to configure the relay.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP m, ft, m /h, ft /s, °C, m/min, ft/min, … m, ft, m /h, ft /s, °C, m/min, ft/min, … L00-FMU90xxx-19-00-00-yy-061 A: switch on point; B: switch off point; C: relay energized; D: relay de-energized •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning m, ft, m /h, ft /s, °C, m/min, ft/min, … m, ft, m /h, ft /s, °C, m/min, ft/min, … L00-FMU90xxx-19-00-hfsdjhfjkdfkfhkf00-yy-062 1: "inband" limit relay; 2: "out of band" limit relay A: upper switching point;...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.3.5 "relay N (N = 1 - 6)" (Part 3: Relay behavior) relay X RX104 switch delay: invert: error handling: "switch delay" Use this parameter to specify the switch delay (in seconds).
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Configuration of an alarm or diagnostic relay 6.4.1 Overview Step Parameter set or submenu Parameter Remark Chapter "relay controls" menu Select "relay configuration" Chap. 6.4.2 relay allocation Select a relay ...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.4.3 "relay N" (N = 1 - 6) (Part 1: relay function) relay 1 R1103 function: After selecting a relay, the parameter set "relay N" (N =1 - 6) appears, which is used to configure the relay.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.4.5 "relay N" (N = 1 - 6) (Part 3: Relay behavior) relay N RN104 invert: "invert" subfunction Use this parameter to specify if the switching direction of the relay is to be inverted.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP L00-FMU90xxx-19-00-00-yy-051 A: switch-on point; B: switch-off point; C: pump on; D: pump off Switch-on point < Switch-off point The pump is switched on if the level drops below the switch-on point (A). It is switched off if the level rises above the switch-off point (B).
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning However, there are two restrictions to these rules: 3. Rising of the level above a switch-on point effects switching on of a relay only if the corresponding switch-off point has been reached before.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Limit control versus pump rate control If several pumps are connected, you can choose between limit control (as described above) and pump rate control. Limit control If limit control has been selected, the relays are switched according to the swichting points as described above.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.5.2 Overview Parametrization of a pump control (type: limit control) Step Parameter set or submenu Parameter Remarks Chapter "relay/controls" menu Select "pump control1" or "pump control 2". Chap. 6.5.3...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Parametrization of a pump control (type: pump rate control) Step Parameter set or submenu Parameter Remarks Chapter "relay/controls" submenu Select "pump control 1" or "pump control 2". Chap. 6.5.3...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.5.3 "pump control N" (N = 1 or 2) pump control R1300 reference: number of pumps: "reference" Defines the level channel to which the pump control refers. Selection: • none (default) •...
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.5.5 "pump control N" (N = 1 or 2) pump control R1302 pump 1: (pump 2:) (pump 3:) (pump 4:) Determines, to which pump the following specifications refer. Selection •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning L00-FMU90xxx-19-00-00-yy-055 A: switch-on point; B: switch-off point; C: pump on; D: pump off; E: switch-on delay "alternate" Specifies if the pump should be included in the alternating pump control. Selection •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning L00-FMU90xxx-19-00-00-yy-057 A: switch-on point; B: switch-off point; C: pump on; D: pump off E: backlash interval; F: backlash time "error handling" This parameter defines the reaction of the relay in the case of an error.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.5.9 "relay N" (N = 1 - 6) relay N RN306 function: invert: "function" Allocates the desired function to the relay. Selection: • none (default) • pump M/control N "invert"...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "crust reduction" subfunction Specifies a range of inaccuracy (percentage of the measuring range) for the switching points. If this value is larger then "0", the switching points are not exactly constant. Instead, they vary within the specified range of inaccuracy.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.5.11 "pump M/control N" (M = 1 - 6, N = 1 or 2) (Switching behavior for rate control) pump control RN304 switch-on delay: backlash interval: backlash time: error handling: "switch-on delay"...
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Configuration of a pump control - enhanced Note! Depending on the order code of the instrument, different functionalities can be configured for the pump control. The order code of the instrument can be found on the nameplate and in the operating menu at "system information/device information".
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Note! If several pumps are allocated to a pump control, the switching direction of all these pumps must be the same. Mixing of "filling" and "emptying" is not allowed. The difference between "limit simple" and "limit parallel" relates to the control of more than one pump: •...
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Function "pump rate control" If pump rate control has been selected, there is only one switch-on point and one switch-off point, which are valid for all relays. Additionally, a desired pump rate has to be specified.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.6.2 Basic setup Overview: Parametrization of a limit control (simple/parallel) Step Parameter set or submenu Parameter Remarks page "relay/controls" menu 1. Select "pump control1" or "pump control 2". 2. Select "basic setup".
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Overview: Parametrization of a pump rate control Step Parameter set or submenu Parameter Remarks page "relay/controls" submenu Select "pump control 1" or "pump control 2". pump control N reference Select the level according to which the pumps are controlled.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "pump control N" (N = 1 or 2) pump control R1401 reference: number of pumps: standby pump: reset: "reference" Defines the level channel to which the pump control refers.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "pump control N" (N = 1 or 2) pump control R1402 function: load control: "function" Determines the type of pump control. Selection: • limit parallel (Default) Each pump has its own switch-on point and switch-off point. Several pumps can be running at the same time.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "alternate" Specifies if the pump should be included in the alternating pump control. Selection • no (default) The pump is not included in the alternating pump control. Instead, it switches according to its own switch points.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "pump M/control N" (M = 1 - 6, N = 1 or 2) (Part 3: Parametrization of the associated switch inputs) Note! This parameter set is only available for instruments with external switch inputs (FMU90-********B***).
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Note! Behaviour of the Prosonic S if a pump failure is reported bia the external switch inputs: • If a pump failure is reported of a start report is missing during the operation of the pump, a pump failure is indicated on the display and via an error code.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "pump control N" (N = 1 or 2) (Switching points for rate control) pump control R13A3 switch on point: switch off point: min pump rate: alternate: "switch on point"...
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "switch on border" Specifies the switch-on border for the rate control (for details see ä 82 "Limit control versus pump rate control"). "hook up interval" Specifies the time interval between the switching-on of the different pumps (for details see section "limit control and rate control").
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.6.4 The "function test" submenu The function test is used to avoid incrustations which may occur if pumps are switched off for a long time. If a pump has not been running for a defined time (max downtime), it is automatically switched on for a short time (max test time).
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.6.5 The "flush control" submenu The flush control is used to switch a pump on for a number of cycles (flush cycles) for a defined time (flush time). This switching-on takes place within the defined number of pump cycles. The figure below shows an example with 5 pump cycles and 2 flush cycles.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "relay allocation" relay allocation RX604 relay 1 relay 2 relay 3 relay 4 Defines which relay is the flush relay. Selection: • All relays of the instrument version at hand.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.6.6 The "tariff control" submenu Note! The tariff control is only available for instruments with external limit switches (FMU90-********B***). The tariff control allows to define two different switch-on and switch-off points for each pump. An external switch determines which of these switching points are currently valid.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.6.7 The "pump data" submenu The most important operating data of the pumps can be displayed in this submenu. "pump data N" (N = 1 or 2) (pump selection) pump data 1 R1610 ...
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning reset backlash starts Resets the number of backlash starts to 0. Selection: • no "backlash starts" keeps its value. • yes "backlash starts" is reset to 0. last run time Indicates how long the pump has been running since the last switch-on.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP "operating hours N pump M" (N = 1 or 2, M = 1 - 6) op.hours alarm1 p1 R1613 operating hours: max. op. hours: "operating hours" Indicates how long the pump has been running since the last reset.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "invert" Determines if the switching behavior of the relay is inverted. Selection: • no (default) The switching behavior of the relay is not inverted. The relay is de-energized if an operating hours alarm is active.
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Configuration of a rake control 6.7.1 Basics In order to detect clogging of a rake, the Prosonic S measures the upstream level L1 and the downstream level L2. Rake clogging causes L2 to become much lower than L1. Therefore, the rake control function evaluates either the difference L1 - L2 or the ratio L2/L1.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning 6.7.3 "rake control" (Part 1: Allocation) rake control R1200 upstream water: downstream water: function: "upstream water" Specifies, which signal refers to the upstream level. Selection: • level 1 (default) •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning function = "ratio" In this case, the switch on and switch off points are numbers between 0 and 1. The switch on point must be smaller than the switch off point.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP Selection: • actual value (default) The relay switches according to the current measuring value (although its reliability is not ensured). • hold The current switching state of the relay is held.
Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning Configuration of a Fieldbus Relay A fieldbus relay switches according to a binary value (e.g. from a PLC), which is connected to the DO block of the instrument. As with a remote IO unit, the fieldbus can be switched independently of the current measured value.
Analog measuring values are transmitted to a PLC by the Analog Input Blocks (AI). Digital measuring values are transmitted to a PLC by the Digital Input Blocks (DI). The Prosonic S FMU90 provides 10 AI Blocks and 10 DI Blocks. These blocks are parametrized in the "Outut/calculations" menu.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "value" Displays the current switching state of the selected relay. "status" Displays the status which is transferred with the binary value. 6.9.2 "analog input" (AI) output/calculat. 01000 analog input...
Modules for the cyclic data telegram Analog values (AI) Every AI block of the Prosonic S FMU90 provides a five byte module for the cyclic data telegram (from the instrument to the PLC). According to the PROFIBUS specifications "Profile for Process Control Devices"...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning The option is selected in the configuration tool of the respective PLC. For details refer to the Operating Instructions of the manufacturer-specific configuration tool. 6.10.3 Default configuration of the cyclic data telegram...
Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.11 Parametrization of the on-site display The "Display" menu is used to parametrize the on-site display. Its parameter sets are described in the following sections. 6.11.1 "display" calibr. display DX202 ...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Commissioning "value 1" ... "value 6" Use these parameters to allocate a measured or calculated value to each of the display values. The selection depends on the instrument version and installation environment.
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Commissioning Prosonic S FMU90 - level measurement - PROFIBUS DP 6.11.3 "back to home" back to home DX200 back to home: "back to home" Use this parameter to specify the return time. If no entry is made during the specified time, the display returns to the measured value display.
Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting Troubleshooting System error messages 7.1.1 Error signal Errors occurring during commissioning or operation are signalled in the following way: • Error symbol, error code and error description on the display and operating module •...
Troubleshooting Prosonic S FMU90 - level measurement - PROFIBUS DP 7.1.4 Error codes The error code consists of 6 digits with the following meaning: • Digit 1: Type of error – A: alarm – W: warning – E: error (the user can define if the error behaves like an alarm or a warning.) •...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting Code Description of error Remedy W 01 501 no sensor selected for channel 01 or 02 allocate sensor W 02 501 (s. "level" or "flow" menu) A 01 502 Sensor 01 or 02 not recognized...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting 7.1.5 Influence of the errors on the status byte of the output signal The following table specifies the status, which the block output values assume if an error is present.
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Troubleshooting Prosonic S FMU90 - level measurement - PROFIBUS DP Errors in the sensor block (US) Code Output Status A 01 231 distance A 02 231 temperature GOOD A 01 281 distance A 02 281 temperature W 01 281 distance...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting Errors in the flow blocks (FS) Code Output Status A 01 605 flow A 02 605 A 01 606 flow A 02 606 W 01 602 flow W 02 602...
Troubleshooting Prosonic S FMU90 - level measurement - PROFIBUS DP Possible calibration errors Error Remedy Incorrect measured value Check "actual distance" "Actual distance" is incorrect – For measurements in bypasses or ultrasound guide pipes: Select the appropriate option in the "application parameters" parameter set.
Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting Envelope curve display The measuring signal can be checked by the envelope curve display. From the envelope curve it is possible to see if there are interference echos and if they are completely suppressed by the interfe- rence echo suppression.
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Troubleshooting Prosonic S FMU90 - level measurement - PROFIBUS DP L00-FMU90xxx-19-00-00-en-084 Moving the envelope curve display To move the envelope curve display, press the right key a second time. The symbol appears in the upper right corner of the display. You have got the following options: –...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Troubleshooting 7.3.2 Envelope curve display in the FieldCare L00-FMU90xxx-19-00-00-xx-208 Klick on "F" "Additional Function" "Envelope Curve". Select the sensor whose envelope curve you want to check. Click on "read curve" to display a single curve.
Troubleshooting Prosonic S FMU90 - level measurement - PROFIBUS DP Software history Date Software version Changes to software Changes to documentation 12.2005 V 01.00.00 original software original documentation: • for level measurements: 06.2006 V 01.00.02 Relay functions for limit detection revised.
Repairs The Endress+Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves ä 142, "Spare Parts". For more information on service and spare parts, please contact your Endress+Hauser sales representative.
Maintenance Prosonic S FMU90 - level measurement - PROFIBUS DP Spare Parts An overview of the spare parts for your device is available in the internet at www.endress.com. To obtain information on the spare parts, proceed as follows: Go to "www.endress.com" and select your country.
Prosonic S FMU90 - level measurement - PROFIBUS DP Maintenance Return Returning devices The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered. According to legal regulations, End- ress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with medium.
Accessories Prosonic S FMU90 - level measurement - PROFIBUS DP Accessories Commubox FXA291 For intrinsically safe communication with FieldCare via the service interface (IPC) of the instrument and the USB interface of a PC/Notebook. Ordering Code: 51516983 Protection cover for the field housing •...
Accessories Prosonic S FMU90 - level measurement - PROFIBUS DP Adaption plate for remote display Used to mount the remote display into the opening (138 x 138 mm (5.43 x 5.43 in)) of the remote display module of the Prosonic FMU860/861/862 (Display size: 144 x 144 mm (5.67 x 5.67 in)).
Accessories Prosonic S FMU90 - level measurement - PROFIBUS DP 9.7.3 Ordering information Surge Arrester HAW562, compact device for DINrail installation in signal and power supply lines andcommunication lines protecting field devices and systems against overvoltage and magnetic induction. Approval...
Prosonic S FMU90 - level measurement - PROFIBUS DP Accessories Temperature sensor FMT131 67 (2.64) Pg16 G1/2 G1/2 A ISO 228 25 x 1.5 (1 x 0.09 ) ø10 (0.4) L00-FMU90xxx-00-00-00-xx-002a A Temperature sensor FMT131 B Weather protector Product structure...
Technical Data Prosonic S FMU90 - level measurement - PROFIBUS DP Technical Data 10.1 Technical data at a glance 10.1.1 Input Sensor inputs Depending on the instrument version, 1 or 2 of the sensors FDU90, FDU91, FDU91F, FDU92, FDU93, FDU95 and FDU96 can be connected. The Prosonic S identifies these sensors automatically.
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Prosonic S FMU90 - level measurement - PROFIBUS DP Technical Data 10.1.2 Output Relay outputs Number 1, 3 or 6; depending on the instrument version Type potential-free relay, SPDT, can be inverted Assignable functions • limit (inband, out-of-band, trend, level limit) ...
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Technical Data Prosonic S FMU90 - level measurement - PROFIBUS DP PROFIBUS DP interface Profile Transmittable values • main value (level or flow, depending on the instrument version) • distances • counters • temperatures • average/difference/sum • relay states • rake control •...
Prosonic S FMU90 - level measurement - PROFIBUS DP Technical Data 10.1.3 Power supply Supply voltage/ Instrument version Supply voltage Power consumption Current consumption Power consumption/ AC voltage Current consumption 90 to 253 V (50/60 Hz) max. 23 VA max. 100 mA at 230 V...
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(hydrochloric acid, sulfuric acid, ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ... High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If conditions like these are present, please contact the Endress+Hauser support. 10.1.5 Environment Ambient temperature -40 to 60 °C (-40 to 140 °F)
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Prosonic S FMU90 - level measurement - PROFIBUS DP Technical Data 10.1.6 Mechanical construction ä 10, "Installation" Dimensions Weight Housing version Weight Field housing approx. 1.6 to 1.8 kg (3.53 to 3.97 lbs); depending on instrument version approx. 0.5 to 0.7 kg (1.10 to 1.54 lbs); depending on instrument version Housing for DIN rail (...
Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.3 "Relay/Controls" 11.3.1 Pump control - standard (FMU90-*1********** und FMU90-*2**********) main menu R1001 relay/controls relay/controls … R1300 R1301 R1302 pump control 1 pump control 1 pump control 1 pump control 1...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operating menu R1304 RX305 pump 1 control 1 relay allocation relay 1: backl. interval: R1306 relay 2: default: 0 h relay 2 … backlash time: function: default: 0 s none error handling:...
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Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.3.2 Pump control - enhanced: Basic setup (FMU90-*3********** and FMU90-*4**********) main menu R1001 relay/controls relay/controls … R1400 pump control 1 pump control 1 (pump control 2) R1401 R1402 basic setup...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operating menu R1405 R1406 RX407 pump 1 control 1 pump 1 control 1 relay allocation relay 1: backl. interval: pump feedback: R2408 relay 2: default: 0 h disabled relay 2 …...
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Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.3.3 Pump control - enhanced: additional functions (FMU90*3********** and FMU90-*4**********) R1400 pump control 1 R1601 storm function storm function 1 storm function: switch on point: switch off point: storm time:...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operating menu Endress+Hauser...
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Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.3.4 Rake control/Relay configuration/Simulation R1001 relay/controls rake control R1200 R1201 R1202 RX203 rake control rake control rake control relay allocation upstream water: switch on point: switch delay: relay 1:...
Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.4 "Output/calculations" main menu O1000 output calculat. output/calculat … OXA01 analog input output/calculat. O1A02 analog input 1 analog input 1 O1A02 measured value 1: analog input 10 output value:...
Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.6 "System information" main menu IX001 system informat. system informat. … IX101 IX102 IX103 IX105 device information device family device order code serial no. device family: device name: order code: serial no.:...
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Prosonic S FMU90 - level measurement - PROFIBUS DP Operating menu IX106 IX107 IX108 software version dev. version DD version software version: dev. rev.: DD version: IX11A* IX10B IX10B … current output 2 relay 1 relay N output: function: function:...
Operating menu Prosonic S FMU90 - level measurement - PROFIBUS DP 11.7 "Display" main menu DX202 DX201 DX200 display display display format back to home … type: format: back to home: 1xvalue + bargr. decimal default: 900 s … ft-in-1/16"...
Prosonic S FMU90 - level measurement - PROFIBUS DP Appendix Appendix 12.1 Default block configuration The Prosonic S contains various function blocks. During the commissioning procedure the blocks are linked to each other in order to perform the desired measuring task. Depending on the instru-...
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Appendix Prosonic S FMU90 - level measurement - PROFIBUS DP 12.1.1 Operating Mode = " Level" 1 sensor input distance FDU9x temperature L00-FMU90xxx-19-00-00-en-097 2 sensor inputs distance FDU9x temperature distance FDU9x temperature L00-FMU90xxx-19-00-00-en-100 Endress+Hauser...