Refitting The Piston Rings; Refitting The Cylinder - PIAGGIO Liberty 125 Workshop Manual

Engine

Refitting the piston rings

- Place the oil scraper spring on the piston.
- Refit the oil scraper ring with the join of spring
ends on the opposite side from the ring gap and
the word 'TOP' towards the crown of the piston.
The tapered side of the middle piston ring should
always be facing away from the crown of the pis-
ton.
- Fit the middle piston ring with the identification
letter facing the crown of the piston. In any case,
the step must be facing opposite the piston top.
- Fit the top piston ring with the word 'top' or the
reference mark facing the crown of the piston.
- Offset the piston ring gaps on the three rings by
120° to each other as shown in the figure.
- Lubricate the components with engine oil.
N.B.
SO AS TO OBTAIN THE BEST CONFIGURATION THE 2
SEALING RINGS ARE MADE WITH A CONTACT CONICAL
CYLINDER SECTION.

Refitting the cylinder

- Insert the cylinder base gasket with the thickness
determined above.
- Using the fork support and the piston ring retain-
ing band, refit the cylinder as shown in the figure.
N.B.
BEFORE FITTING THE CYLINDER, CAREFULLY BLOW
OUT THE LUBRICATION DUCT AND OIL THE CYLINDER
BARREL.
Specific tooling
020426Y Piston fitting fork
ENG - 98
Liberty 125 - 200 4tempi