PIAGGIO Liberty 50 4tempi 2008 Manuals

Manuals and User Guides for PIAGGIO Liberty 50 4tempi 2008. We have 1 PIAGGIO Liberty 50 4tempi 2008 manual available for free PDF download: Workshop Manual

PIAGGIO Liberty 50 4tempi 2008 Workshop Manual (196 pages)

Brand: PIAGGIO | Category: Scooter | Size: 8.29 MB

Index of Topics
5
Characteristics
6
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
8
Transmission
9
Capacities
9
Brakes
9
Frame and Suspensions
9
Wheels and Tyres
10
Secondary Air
10
50Cc Version
10
Kehin
11
Tightening Torques
11
Frame Assembly
12
Overhaul Data
12
Assembly Clearances
12
Cylinder-Piston Assy
12
Coupling between Piston and Cylinder
13
Piston Rings
13
Sealing Rings
13
Crankcase-Crankshaft-Connecting Rod
14
End Play between Driving Shaft and Connecting Rod
14
Slot Packing System
14
Table of Recommended Products
15
Piston Protrusion Check
15
Tooling
16
Maintenance Chart
26
Scheduled Maintenance Table
26
Carburettor
27
Checking the Spark Advance
27
Revolution Limiter
28
Spark Plug
28
Hub Oil
29
Check
29
Replacement
30
Air Filter
30
Engine Oil
31
Engine Oil Filter
32
Checking the Ignition Timing
32
Checking the Valve Clearance
33
Headlight Adjustment
33
CO Check
34
Checking the End Compression Pressure
35
Troubleshooting
37
Poor Performance
38
Rear Wheel Spins at Idle
38
Starting Difficulties
38
Starting Problems
38
Excessive Oil Consumption/Exhaust Smoke
39
Insufficient Lubrication Pressure
39
Engine Tends to Cut-Off at Idle
39
Engine Tends to Cut out at Full Throttle
39
Excessive Exhaust Noise
40
High Fuel Consumption
40
SAS Malfunctions
40
Transmission and Brakes
40
Insufficient Braking
41
Brakes Overheating
41
Battery
41
Turn Signal Lights Malfunction
41
Rear Wheel Rotates with Engine at Idle
42
Steering Controls and Suspensions
42
Electrical System
43
Conceptual Diagrams
45
Ignition
46
Headlights and Automatic Starter Section
46
Lights
46
Battery Recharge and Starting
47
Level Indicators and Enable Signals Section
48
Turn Signal Lights
49
Checks and Inspections
49
Electric Motor
50
Pick-Up Check
51
Stator Winding Check
51
Ignition Circuit
52
Stator Check
52
Voltage Regulator Check
52
Bulbs Burnt
53
Lights and Starter Not Working
53
Battery Not Recharging
54
Turn Indicators Not Working
55
Turn Signals System Check
56
Sealed Battery
57
Instructions for Refreshing the Stock Charge of an Open Circuit
57
Dry-Charge Battery
57
Connectors
59
Dashboard
59
Engine from Vehicle
61
Exhaust Assy. Removal
62
Removal of the Engine from the Vehicle
62
Removing the Engine/Connecting Arm Pivot Pin
62
Reassembling and Disassembling Engine to Frame
62
Engine
64
Automatic Transmission
65
Transmission Cover
65
Kickstart
65
Air Duct
65
Refitting the Driven Pulley Shaft Bearing
66
Removing the Driven Pulley
66
Inspecting the Clutch Drum
67
Removing the Clutch
67
Inspecting the Clutch
68
Pin Retaining Collar
68
Removing the Driven Half-Pulley Bearing
69
Inspecting the Driven Fixed Half-Pulley
69
Inspecting the Driven Sliding Half-Pulley
70
Refitting the Driven Half-Pulley Bearing
70
Inspecting the Clutch Spring
71
Refitting the Clutch
71
Refitting the Driven Pulley
72
Drive-Belt
72
Removing the Driving Pulley
73
Inspecting the Rollers Case
73
Refitting the Driving Pulley
74
Refitting the Transmission Cover
75
End Gear
75
Removing the Hub Cover
76
Removing the Wheel Axle Bearings
76
Removing the Driven Pulley Shaft Bearing
77
Inspecting the Hub Shaft
78
Inspecting the Hub Cover
78
Refitting the Wheel Axle Bearing
78
Refitting the Hub Bearings
79
Refitting the Ub Cover
79
Flywheel Cover
80
Cooling Hood
80
Cooling Fan
81
Removing the Stator
81
Refitting the Stator
81
Flywheel and Starting
81
Removing the Starter Motor
82
Removing the Flywheel Magneto
82
Inspecting the Flywheel Components
83
Starter Gear Rim
83
Intermediate Gear
83
Refitting the Flywheel Magneto
84
Refitting the Starter Motor
84
Cylinder Assy. and Timing System
84
Removing the Rocker-Arms Cover
85
Removing the Timing System Drive
85
Removing the Cam Shaft
86
Removing the Cylinder Head
87
Removing the Valves
88
Removing the Cylinder-Piston Assy.
88
Inspecting the Small End
89
Inspecting the Wrist Pin
89
Inspecting the Piston
89
Inspecting the Cylinder
90
Inspecting the Piston Rings
91
Removing the Piston
92
Choosing the Gasket
92
Сylinder Base Gasket Thickness
93
Зiston Protrusion Check
93
Refitting the Piston Rings
95
Refitting the Cylinder
96
Inspecting the Cylinder Head
96
Head Check
97
Inspecting the Timing System Components
97
Inspecting the Valve Sealings
98
Inspecting the Valve Housings
98
Inspecting the Valves
99
Inspecting the Springs and Half-Cones
100
Refitting the Valves
100
Inspecting the Cam Shaft
100
Refitting the Head and Timing System Components
102
Refitting the Timing Chain
103
Refitting the Rocker-Arms Cover
105
Refitting the Intake Manifold
105
Crankcase-Crankshaft
105
Splitting the Crankcase Halves
106
Removing the Crankshaft Bearings
107
Refitting the Crankshaft Bearings
107
Inspecting the Crankshaft Alignment
108
Refitting the Crankcase Halves
109
Lubrication
109
Crankshaft Oil Seals
109
Removal
110
Refitting
110
Oil Pump Removal
111
Inspection
112
Removing the Oil Sump
113
Refitting the Oil Sump
114
Fuel Supply
114
Removing the Carburettor
115
Refitting the Carburettor
118
Level Check
121
Inspecting the Automatic Choke Device
122
Adjusting the Idle
124
Front Suspension
128
Front Wheel Hub Overhaul
128
Ball Bearings to Hub
128
Disassembling the Handlebar
128
Front Fork
129
Overhaul
129
O-Ring Renewal and Rod Disassembly
129
Steering Column
129
Steering Bearing Upper Race
130
Upper Bearing Washer and Race
130
Lower and Upper Races from Frame
130
Removing the Rear Wheel
131
Refitting the Rear Wheel
131
Shock Absorbers
131
Centre-Stand
132
Assembly and Staking of Stand Pivot Pin to Bracket
132
Changing the Complete Stand
132
Expelling Stand Pivot Pin from Bracket
132
Braking System
133
Front Brake Calliper
135
Front Brake Disc
136
Disc Inspection
137
Front Brake Pads
137
Front
138
Recommended Products
138
Front Brake Pump
139
Chassis
141
Bodywork
142
Seat
142
Side Fairings
142
Rear Rack
143
Driving Mirrors
144
Rear Handlebar Cover
144
Instrument Panel
145
Front Handlebar Cover
145
Headlight Assy.
146
Frame Central Cover
146
Legshield
147
Knee-Guard
148
Removing the Ignition Key-Switch When on *Off*
148
Removing the Ignition Key-Switch When on *Lock*
148
Taillight Assy.
149
Footrest
149
License Plate Holder
150
Rear Mudguard
150
Spoiler
151
Fuel Tank
152
Front Mudguard
152
Top-Case
153
Disassembling the Inner Shield Fairing (Glove Box Assy.)
153
Pre-Delivery
154
Aesthetic Inspection
155
Tightening Torques Inspection
155
Levels Check
156
Road Test
156
Static Test
156
Functional Inspection
157
Time
158
Transmissions
159
Crankcase
161
Crankshaft
161
Driving Shaft
162
Cylinder Assy.
162
Cylinder-Piston
162
Cylinder Head Assy.
163
Rocker Arms Support Assy.
163
Camshaft Support
163
Cylinder Head Cover
164
Driven Pulley
164
Oil Pump
165
Final Gear Assy.
166
Reduction Gear
166
Driving Pulley
167
Starter Motor-Start up Lever
169
Flywheel Magneto
170
Exhaust Pipe
171
Muffler
171
Air Cleaner
172
Frame
173
Legshield Spoiler
174
Muffler-Glove Compartment
174
Rear Cover
175
Front Footboard
175
Central Cover
176
Mudguard
176
Rear Shock-Absorber
177
Rear Shock Absorber
178
Steering Column Bearings
178
Steering Fifth Wheels
178
Odometer-Handlebar Covers
179
Handlebar Components
180
Swing-Arm
181
Saddle-Carrier
182
Lamp Cluster
183
Rear Red Lamp
184
Front Wheel
184
Tone Wheel or Drive Greasing
185
Rear Wheel
186
Electric Devices
187
Electrical Devices
188
Front Brake Caliper
190
Brake Callipers
190
Brake Lever
191
Front and Rear Mudguard
191
Helmet Bay
191
Helmet Carrier
192
Secondary Air Box
193
Index
194

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PIAGGIO Liberty 50 4tempi 2008 Manuals

PIAGGIO Liberty 50 4tempi 2008 Workshop Manual (196 pages)

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