Audi A8 Service Manual page 86

Body repairs 2003 year
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Audi A8 2003 ➤
Body Repairs - Edition 05.2011
Preparing new parts
– Transfer separating cut to new part and cut to size using pneu‐
matic sabre saw -V.A.G 1523A- .
Preparing new part
– Fit outer B-pillar and fix in position.
Note
Bolt on hinges and striker plate for better positioning.
Preparing joints for adhesive application
– Clean bonding area with silicone remover - LSE 020 100 A3- .
– Prepare bonding area with silicate stone -DA 009 800 - and
clean.
– Apply aluminium primer -DA 009 801 - to bonding surfaces
using applicator -D 009 500 25 - .
– Apply 2-component body adhesive -DA 001 730 A2- to entire
riveting area using pneumatic glue gun -V.A.G 2005 B- .
– Countersink holes in all parts.
– Prepare flanges on body and new parts for welding.
Riveting in
Note
Refer to General information on bonding.
– Fit outer B-pillar and fix in position.
Note
Use clamps.
Rivet in outer B-pillar using rechargeable riveter -VAS 5279A- .
– Set pop rivets in overlap area using pop rivet pliers -VAS
5072- .
82
Rep. gr.51 - Body - centre
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

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