Audi A8 Service Manual
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Audi A8 Service Manual

Body repairs 2003 year
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See also: Workshop Manual , Service
Service

Body Repairs

Audi A8 2003 ➤
Edition 05.2011
Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

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  • Page 1: Body Repairs

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Edition 05.2011 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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  • Page 3: Table Of Contents

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  • Page 5: Technical Data

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  • Page 6: Moulded Foam Inserts

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  • Page 7: Repair Methods For Bonded Joints

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  • Page 8: Body Dimensions

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  • Page 9: Floor Group, Centre

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  • Page 10: Floor Group, Rear

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  • Page 11: Body - Front

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  • Page 13: Body - Centre

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  • Page 15: Body - Rear

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  • Page 16: Body Panel Gaps/Shut Lines

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  • Page 17: Body - Centre

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  • Page 18: Body - Rear

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  • Page 19: Straightening Jig

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  • Page 37: Portal Gauge

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  • Page 39 49 - Mounting for B-pillar Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 46 - Mounting for A-pillar with respect to the correctness of information in this document.

  • Page 40: Body - Front

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  • Page 43: Wing Mounting Flange - Partial Renewal

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  • Page 46: Front Wheel Housing - Renewal

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  • Page 49: Front Longitudinal Member - Renewal

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  • Page 52: Longitudinal Member (Front Section) - Renewal

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  • Page 55: Body - Centre

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  • Page 57 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Weld in roof using shielded arc welding equipment 250A : SG with respect to the correctness of information in this document.

  • Page 58: Roof Side Member - Renewal

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  • Page 59: Procedure

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  • Page 68: Roof Side Member - Renewal (Long Version)

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  • Page 69: Procedure

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  • Page 78: Pillar - Renewal

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  • Page 79: Procedure

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  • Page 81 Riveting in Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Fit outer A-pillar and fix in position.
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  • Page 83: Outer B-Pillar - Renewal

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  • Page 84: Procedure

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  • Page 86 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Prepare flanges on body and new parts for welding.

  • Page 87: Outer Side Member - Renewal

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  • Page 88: Procedure

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  • Page 95: Inner B-Pillar - Renewal

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  • Page 98: Body - Rear

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  • Page 102: Rear Cross Member - Renewal

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  • Page 103: Procedure

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  • Page 105: Rear Longitudinal Member - Partial Renewal

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  • Page 109: Side Panel - Renewal

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