Table 4-3: G5 Connector Parts - Garmin G5 Installation Manual

4.5.3 Wiring Harness Assembly
Allow adequate space for installation of the wiring harness and connectors. Construct the wiring
harness in accordance with the information contained in this and the following sections. Wire marking
should be conducted in accordance with AC 43.13-1B Chapter 11 Section 16. Strip and insert the wire
into the contact and crimp with the recommended (or equivalent) crimping tools. Insert the contacts into
the connector as specified by the interconnect diagrams in Section 4.6. Verify the contacts are properly
engaged into the connector by gently tugging on the wire. Harness connectors should be marked in
accordance with AC 43.13 Chapter 11 Section 17. Route and secure the wiring harness away from
sources of electrical interference.
Table 4-3 lists the parts required to complete the assembly of the G5 wiring harness connector. Some of
the parts required for this installation are included in the connector kit, and some are to be provided by
the installer. See the notes below the tables for parts that are included in the connector kit. The Garmin
connector backshell gives the installer the ability to easily terminate shield grounds at the connector
backshell as shown in and Figure 4-9. Numbers referenced in Figure 4-8 and Figure 4-9 correspond to
items listed in Table 4-3.
Item Description
1 Shield Termination, Solder Style, Insulated, Heat-Shrinkable,
Environment Resistant (X = size)
2 Contact, Socket, MIL Crimp, Size 20
3 Insulation Tape, Electrical, Self-Adhering, Unsupported Silicone
Rubber
4 Terminal, Lug, Crimp Style, Copper, Insulated, Ring Tongue,
Bell Mouthed, Type II, Class I
5 Connector, Plug, D-Sub, MIL Crimp Socket
6 Backshell, Jackscrew, 9/15 Pin
7 Clamp, Backshell, Jackscrew, 9/15 Pin
8 Screw, 4-40x.375, PHP, SS/P, w/Nylon
9 Cover, Backshell, Jackscrew, 9/15 Pin
10 Screw, 4-40x.187, FLHP100, SS/P, w/Nylon
11 Screw, PHP, 8-32 x 0.312", Cad-Plated Steel, or
Screw, PHP, 8-32 x 0.312", Stainless
Garmin G5 Electronic Flight Instrument Part 23 AML STC Installation Manual

Table 4-3: G5 Connector Parts

Page 36 of 53
Part Number Notes
AS83519/1-X
(SAE-AS83519)
M39029/63-368, or
336-00022-02
A-A-59163
(MIL-I-46852C)
MS25036-149
330-00625-09
125-00171-00
115-01078-00
211-60234-10
115-01079-00
211-63234-06
MS35206-242, or
MS51957-42
190-01112-10
1
2
2
2
2
2
2
2
Rev. 2