Installing The Starter Clutch; Installing The Generator - Yamaha XT250X Service Manual

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a. Install the starter clutch gear "1" onto the
starter clutch and hold the starter clutch.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch drive gear
counterclockwise "B", it should turn freely,
otherwise the starter clutch is faulty and must
be replaced.
B
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EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
Starter clutch
G
Starter clutch bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Apply locking
TITE®)
NOTE:
While holding the generator rotor "2" with the
G
sheave holder "1", tighten the starter clutch
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
A 1
agent (LOC-
5-48
EAS24500

INSTALLING THE GENERATOR

1. Install:
Woodruff key
G
Generator rotor
G
Washer
G
Generator rotor bolt
G
NOTE:
Clean the tapered portion of the crankshaft
G
and the generator rotor hub.
When installing the generator rotor, make sure
G
the woodruff key is properly sealed in the key-
way of the crankshaft.
2. Tighten:
Generator rotor bolt "1"
G
Generator rotor bolt
60 Nm (6.0 m•kg, 43 ft•lb)
NOTE:
While holding the generator rotor "2" with the
G
sheave holder "3", tighten the generator rotor
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3
3. Install:
Generator rotor cover "1"
G
1
2