Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha XT250X Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
Generator rotor bolt "1"
G
Washer
G
NOTE:
While holding the generator rotor "2" with the
G
sheave holder "3", loosen the generator rotor
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3
2. Remove:
Generator rotor "1"
G
(with the flywheel puller "2" )
Woodruff key
G
ECA13880
CAUTION:
To protect the end of the crankshaft, place
an appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
NOTE:
Make sure the flywheel puller is centered over
the generator rotor.
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
GENERATOR AND STARTER CLUTCH
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
G
NOTE:
While holding the generator rotor "3" with the
G
sheave holder "2", remove the starter clutch
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
1
2
2
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
G
2. Check:
G
G
3. Check:
G
4. Check:
G
5-47
Starter clutch bolt "1"
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
Starter clutch rollers
Damage/wear → Replace.
Starter clutch idle gear 1, 2
Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
Starter clutch operation
1
2
3
1