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OPERATION AND PARTS MANUAL MODEL TLG8SSK4F PORTABLE GENERATOR (KUBOTA Z482-E4B-DGDE-3 DIESEL ENGINE) Revision #0 (06/21/16) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue, SE Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safercar.gov. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 3...
Muffler Assy............74-75 NOTICE Fuel Tank Assy..........76-77 Specifications and part numbers are subject to change Enclosure Assy..........78-81 without notice. Rubber Seals Assy..........82-83 PAGE 4 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Turn off power before servicing. S-4985 ELECTRIC Only qualified personnel should install, use or service this SHOCK equipment. HAZARD Figure 1. Nameplate and Safety Decals TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 5...
NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! PAGE 6 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 7...
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ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel PAGE 8 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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NEVER touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 9...
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Use the trailer’s swivel jack to adjust the trailer height to ALWAYS shutdown engine before transporting a level position while parked. PAGE 10 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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ALWAYS recharge the battery in a well-ventilated possibility exists of electrical shock, environment to avoid the risk of a dangerous concentration electrocution or death. of combustible gasses. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 11...
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. PAGE 12 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
580 lbs. (263 kg) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 13...
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and 1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C). PAGE 14 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
GROUND ROD FOR EARTH GROUND. CONNECT TO BUILDING GROUND CABLE GROUND IF APPLICABLE I N I T . / 2 REFERENCE NEC 250-83 (C) Figure 3. Generator Grounding PAGE 16 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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DO NOT place the generator on isolation (transfer) switch. slopes. The possibility exists that the generator could slide. Serious injury or death may result without this transfer switch. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 17...
17. Fuel Tank — Holds 6.9 gallons (26 liters) of diesel fuel. coolant from the radiator. 9. Oil Drain Plug — Remove this plug to drain oil from the engine. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 19...
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(Hz), normally 60 Hz. fuel tank. 25. AC Ammeter — Indicates the amount of current the load is drawing from the U terminal of the generator. PAGE 20 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Loosen clips on side listed in Table 8. of air filter canister to gain access to filter element. Replace with manufacturer's recommended type air cleaner only. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 21...
GFCI function. Figure 10. Connecting Loads Receptacle should be tested at least once a month. Figure 8. GFCI Receptacle PAGE 22 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 23...
The voltage regulator (VR) allows the user to increase or NOTICE decrease the selected voltage. To achieve a 3Ø-208V output, the voltage regulator must be adjusted to 208V. PAGE 24 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
3. Reinsert dipstick (Figure 15), then remove dipstick from its holder. Check the oil level shown on the dipstick. NOTICE When adding engine oil, do not overfill. Figure 15. Engine Oil Dipstick TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 25...
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DO NOT attempt mixing ratio must be less than 50%. to refuel the generator in the dark or if the engine is hot or running. PAGE 26 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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Always maintain battery fluid level between the specified marks. Battery life will be shortened if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 27...
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Inadequate battery connections may cause poor hoses for leaks. starting of the generator, and create other malfunctions. If any hose (fuel or oil) lines are defective, replace them immediately. PAGE 28 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
The key will automatically return to the RUN position. 3. In cold weather conditions, it may be required to extend the duration of the HEAT position for proper starting. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 29...
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AC220V 25kA Figure 27. Frequency Meter AC CIRCUIT BREAKER FOR 1-PHASE OUTPUT AC CIRCUIT BREAKER FOR 3-PHASE OUTPUT Figure 31. 3-Phase and 1-Phase Circuit Breakers (ON) PAGE 30 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
LOW position. 1. Place starter switch key in STOP position. Remove key. Place fuel cock lever in the OFF position. Figure 33. Engine Speed Switch (LOW) TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 31...
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 33...
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4. Replace the filter element once a year or every six cleanings or if it is excessively dirty. Figure 36. Oil Filter Cartridge PAGE 34 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fins and tube. Figure 42. Radiator Cleaning PAGE 36 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
The possibility exists of the wheels falling off causing should be able to move freely (the spindle nut motion equipment damage and severe bodily harm even death! will be limited by the cotter pin). TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 37...
If the trailer is involved in an accident, have it inspected immediately by qualifi ed personnel. In addition, the trailer should be inspected annually for signs of wear or deformations. PAGE 38 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Allow plenty of room for passing. A rule of thumb is that • Tires are not visibly low on pressure. the passing distance with a trailer is 4 times the passing distance without the trailer. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 39...
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Be sure your hitch and tow vehicle are rated for the The trailer VIN tag contains the critical safetyinformation Gross Vehicle Weight Rating of your trailer. PAGE 40 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 41...
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Be sure the SIZE of the hitch ball matches the size of Figure C. Ball Hitch Coupler the ball coupler. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 43...
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In the open position, the coupler is able to drop fully onto the hitch ball. PAGE 44 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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Rotate the jackstand handle (or crank) clockwise. This will slowly extend the jack and transfer the weight of the trailer tongue to the jack. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 45...
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Be sure the coupler is secured tightly to the tongue of the of the latching mechanism. trailer. All coupler fasteners must be visibly solid against the trailer frame. PAGE 46 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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Using the trailer jack, test to see that you can raise the rear of the tow vehicle by1-inch after the coupler is locked to the hitch. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 47...
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This certifi cation/VIN label will indicate the trailer’s Gross Vehicle Weight Rating (GVWR). This is the most weight the fully loaded trailer can weigh. It will also provide the PAGE 48 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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These actions, along with other care and maintenance activities, can also: TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 49...
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Figure J. UTQGS Tire Information Tire Ply Composition and Materials Used: The number of plies indicates the number of layers of rubber-coated fabric PAGE 50 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
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(break off) with great force and cause serious eye or bodily injury. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 51...
Improper operating taillights, stoplights and turn signals or permanently deforming the mounting stud holes in can cause collisions. the wheels. Check all lights before each tow. PAGE 52 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Layer Short-Circuit, Broken Wires In position. Engine speed rises Repair or Replace Armature. Armature Winding? and voltage is too low or cannot be used Defective AVR? Replace If Necessary. PAGE 56 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Speed Switch" is in HIGH position. Engine speed rises and remains at high speed when "Engine Speed Switch" Defective Solenoid? Replace Solenoid. is placed in the LOW position. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 57...
“Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 60 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
3....0601806644 ..FUSE, 30A 3....0601806640 ..FUSE, 65A NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 61...
Turn off power before servicing. S-4985 Only qualified personnel should ELECTRIC install, use or service this SHOCK equipment. HAZARD SIDE VIEW PAGE 62 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
RUBBER SEAL Y0221200288 RUBBER SEAL 0221200150 RUBBER SEAL Y0221200788 RUBBER SEAL Y0314900580 RUBBER SEAL Y0314900495 RUBBER SEAL Y0314900160 RUBBER SEAL Y0314900035 RUBBER SEAL Y0314900165 RUBBER SEAL TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 83...
KUBOTA Z482-E4B ENGINE — FAN ASSY. PART NO. PART NAME QTY. REMARKS 1586774112 1584174250 PULLEY, FAN 0175450610 BOLT, FLANGE TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 143...