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MULTIQUIP Power DCA10SPX3 Operation And Parts Manual

MULTIQUIP Power DCA10SPX3 Operation And Parts Manual

60 hz generator (kubota d1403 diesel engine)
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OPERATION AND PARTS MANUAL
®
MODEL DCA10SPX3
60 Hz GENERATOR
(KUBOTA D1403 DIESEL ENGINE)
Revision #2 (01/17/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Power DCA10SPX3

  • Page 1 OPERATION AND PARTS MANUAL ® MODEL DCA10SPX3 60 Hz GENERATOR (KUBOTA D1403 DIESEL ENGINE) Revision #2 (01/17/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Dca-10Spx3 A.c. Generator — Parts & Operation Manual — Rev. #2 (01/17/11)

    PAGE 2 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 3: Here's How To Get Help

    HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-10SPX3 A.C.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Here's How To Get Help .......... 3 Kubota D1403 Engine Table Of Contents ........... 4 Crankcase Assembly ........68-69 Parts Ordering Procedures ........5 Oil Pan Assembly ..........70-71 Rules For Safe Operation ........6-9 Cylinder Head Assembly ........72-73 Towing Safety ............

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 6: Rules For Safe Operation

    RULES FOR SAFE OPERATION CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to Failure to follow instructions in this manual cool before servicing engine or may lead to serious injury or even death! generator.

  • Page 7: Rules For Safe Operation

    RULES FOR SAFE OPERATION CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.
  • Page 8 RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage Battery may occur. CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Never over fill the battery with water above ■...
  • Page 9 RULES FOR SAFE OPERATION Transporting Maintenance Safety ■ Always shutdown engine before transporting. ■ NEVER lubricate components or attempt service on a running machine. ■ Tighten fuel tank cap securely. ■ Always allow the machine a proper amount of time to cool ■...

  • Page 10: Towing Safety

    DCA-10SPX3 — TOWING ■ ALWAYS attach trailer's safety chain to bumper of towing Towing Safety Precautions vehicle. CAUTION : CAUTION : CAUTION : CAUTION : CAUTION : ■ ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and are Check with your county or state safety working properly.

  • Page 11: Trailer Safety Guidelines

    DCA-10SPX3 — TRAILER-SAFETY GUIDELINES CAUTION: CAUTION: Frame Length - This measurement is from the ball CAUTION: CAUTION: CAUTION: hitch to the rear bumper (reflector). ALWAYS make sure the trailer is in good Frame Width - This measurement is from fender to operating condition.
  • Page 12 DCA-10SPX3 —TRAILER-SPECIFICATIONS " 6 " 0 " 6 " 0 " 6 " 0 " 5 " 2 " 4 " 5 " 4 " 8 " 4 " 5 " 4 " 5 " 4 " 5 " 0 "...
  • Page 13 DCA-10SPX3 —TRAILER-SPECIFICATIONS i f i o i t ) t ' " 2 X " " 0 B " X " " 5 B " X " " 5 B " " 5 B " " 5 " 2 X " "...
  • Page 14 DCA-10SPX3 — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel.
  • Page 15 DCA-10SPX3 — TRAILER SAFETY GUIDELINES e r i e t I . t F ) . s " 8 / " 6 " 2 / SHACKLE BOLT SNUG FIT ONLY PARTS MUST ROTATE FREELY SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE...

  • Page 16: Trailer Wiring Diagram

    DCA-10SPX3 —TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 16 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 17: Operation And Safety Decals

    Machine Safety Decals The DCA10SPX3 generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show these decals as they appear on the machine.
  • Page 18 DCA-10SPX3 —OPERATION AND SAFETY DECALS Machine Safety Decals PAGE 18 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 19: Specifications

    DCA-10SPX3 — SPECIFICATIONS i t a , d l i t c t a r t i c i t a h t i . V . l a r n i t a t l s t l i t a n i t c i t , l a...

  • Page 20: General Information

    DCA-10SPX3 — GENERAL INFORMATION DCA-10SPX3 3 FAMILIARIZATION Open Delta Excitation System Generator The DCA-10SPX3 generator is equipped with the state of the art " Open-Delta " excitation system. The open delta The MQ Power Model DCA-10SPX3 is a 10 kW generator system consist of an electrically independent winding wound that is designed as a high quality portable (requires a trailer among stationary windings of the AC output section.

  • Page 21: Major Components

    DCA-10SPX3 — MAJOR COMPONENTS Figure 4. DCA10SPX3 Generator Major Components DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 21...

  • Page 22: Dimensions

    DCA-10SPX3 — DIMENSIONS (TOP & SIDE) Figure 5a. Dimensions (Top & Side) PAGE 22 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 23: Dimensions

    DCA-10SPX3 — DIMENSIONS (FRONT, REAR & BOTTOM) Figure 5b. Dimensions (Front, Rear) DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 23...

  • Page 24: Controls And Indicators

    DCA-10SPX3 — CONTROL PANEL, CONTROLS AND INDICATORS Figure 6. Control Panel PAGE 24 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 25: Controls And Indicators

    DCA-10SPX3 — CONTROL PANEL, CONTROLS AND INDICATORS Ignition Switch - This switch turns on and off the The definitions below describe the controls and functions of the DCA-10SPX3 (Figure 6): engine with a key. 1. Frequency Meter – Indicates the output frequency in Voltage Regulator Control –...

  • Page 26: Output Terminals

    DCA10SPX3 OUTPUT TERMINAL FIGURE 7. Output Terminal Panel 120 Volt Recetacle One GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacle is provided on the output terminal. This receptacle can be used anytime the generator is in operation. The receptacle is controlled by the circuit breaker located on the control panel.

  • Page 27: Output Terminals

    DCA10SP3X OUTPUT TERMINAL Output Terminal Panel Available Voltages Maximum Amps The DCA10SPX3 is a single phase generator only. It is The DCA-10SPX3 can provide 41.7 amps at 120 or 240 able to supply both 120 volt and 240 volt. volts. Do not exceed the maximum amps!

  • Page 28: Installation

    DCA-10SPX3 — INSTALLATION Outdoor Installation CAUTION : Install the generator in a location where it is not exposed to An electric shock is apt to happen when rain or sunshine. Make sure the generator is on a secure vibrators are used. Pay close attention level ground so that it cannot slide or shift around.

  • Page 29: Installation

    DCA-10SPX3 — INSTALLATION Figure 12. Typical Generator Grounding Application CAUTION : Always check local codes for proper grounding codes and laws. DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 29...

  • Page 30: Pre-Setup

    DCA-10SPX3 — PRE-SETUP General Inspection Prior to Operation Circuit Breaker The DCA-10SPX3 generator has been thoroughly inspected To protect the generator from an overload, a 3-pole, 50 amp, main circuit breaker is provided to protect the UNV output and accepted prior to shipment from the factory. However, from overload.

  • Page 31: Pre-Setup

    DCA-10SPX3 — PRE-SETUP Fuel Lubrication Oil Fill the fuel tank with clean and fresh diesel fuel . DO NOT Fill the engine crankcase with lubricating oil through the filler fill the tank beyond capacity. hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw Pay attention to the fuel tank capacity when replenishing into the filler hole, verify that the oil level is maintained...
  • Page 32 DCA-10SPX3 — PRE-SETUP CAUTION : CAUTION : CAUTION : CAUTION : CAUTION : Cleaning the Outer Radiator The engine may overheat if the radiator fins become When adding coolant or antifreeze to the overloaded with dust or debris. Periodically clean the radiator radiator, do not remove the radiator cap fins with compressed air.
  • Page 33 DCA-10SPX3 — PRE-SETUP CAUTION : CAUTION : CAUTION : CAUTION : CAUTION : Battery This unit is of negative ground. DO NOT connect in reverse. If the battery cable is connected Always maintain battery fluid level between the specified incorrectly, damage to the generator will marks.

  • Page 34: Load Application

    DCA-10SPX3 — LOAD APPLICATION An inadequate size connecting cable which cannot carry Single Phase, Load the required load can cause a voltage drop which can burn Always be sure to check the nameplate on the generator out the appliance or tool and overheat the cable. and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the ●...

  • Page 35: Start Up Procedure

    DCA-10SPX3 — GENERATOR START-UP PROCEDURE 2. Connect the load to the UNV terminals as shown in WARNING: WARNING: WARNING: WARNING: WARNING: Figure 17. These terminals can be found on the front of the generator by lifting the UNV lug cover. It may be The engine's exhaust contains harmful emissions.
  • Page 36 DCA-10SPX3 — GENERATOR START-UP PROCEDURE 4. Connect the negative battery cable (BLACK) to the 7. The ammeter (Figure 23) will indicate zero amps with negative post on the battery (Figure 19). no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator.

  • Page 37: Shut Down Procedure

    DCA-10SPX3 — GENERATOR SHUT-DOWN PROCEDURE Engine Shutdown 10. The battery voltage gauge (Figure 26) will indicate the To shutdown the generator use the following procedure: voltage of the battery when the generator is operating. Under normal operating conditions this voltage is 1.

  • Page 38: Maintenance

    DCA-10SPX3 — MAINTENANCE General Inspection Check Oil Level Prior to each use, the generator should be cleaned and Check the crankcase oil level prior to each use, or when inspected for deficiencies. Check for loose, missing or the fuel tank is filled. Insufficient oil may cause severe damaged nuts, bolts or other fasteners.

  • Page 39: Maintenance

    DCA-10SPX3 — MAINTENANCE Generator Storage For storage of the generator for over 30 days, the following is required:  Fill the fuel tank completely.  Completely drain the oil from the crankcase and refill with fresh oil.  Clean all external parts of the generator with a cloth. ...

  • Page 40: Generator Wiring Diagram

    DCA-10SPX3 —GENERATOR WIRING DIAGRAM PAGE 40 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 41: Engine Wiring Diagram

    DCA-10SPX3 —ENGINE WIRING DIAGRAM DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 41...

  • Page 42: Troubleshooting (Engine)

    DCA-10SPX3 — TROUBLESHOOTING (ENGINE) diagnosis based on the Engine Troubleshooting (Table 11) Practically all breakdowns can be prevented by proper information shown below and on the proceeding page. If the handling and maintenance inspections, but in the event of a problem cannot be remedied, consult our company's breakdown, please take a remedial action following the business office or service plant.
  • Page 43 DCA-10SPX3 — TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l .

  • Page 44: Troubleshooting (Generator)

    DCA-10SPX3 — TROUBLESHOOTING (GENERATOR/ENGINE) information shown below and on the proceeding page. If the Practically all breakdowns can be prevented by proper problem cannot be remedied, consult our company's handling and maintenance inspections, but in the event of a business office or service plant. breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 12) &...
  • Page 45 NOTE PAGE DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 45...

  • Page 46: Explanation Of Codes In Remarks Column

    EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

  • Page 47: Suggested Spare Parts

    DCA-10SPX3 — SUGGESTED SPARE PARTS DCA-10SPX3 W/KUBOTA D1403 DIESEL ENGINE 1 TO 3 UNITS QTY. DESCRIPTION 1 ..0601820626 ..AUTOMATIC VOLTAGE REGULATOR 1 ..0601807083 ..MAIN CIRCUIT BREAKER 1 ..0601812597 ..RECEPTACLE CIRCUIT BREAKER 1 ..0601840073 ..VOLTAGE REGULATOR (RHEOSTAT) 3 ..

  • Page 48: Dca-10Spx3 Ac Generator

    DCA-10SPX3 — GENERATOR ASSY. PAGE 48 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 49 DCA-10SPX3 — GENERATOR ASSY. GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS 8321000102 ROTOR ASS’Y 71906308 BEARING ............ 1 .....6308-DDU-C3 7961025004 RECTIFIER 835161104 COUPLING DISK 8351612004 WASHER, COUPLING HUB 8351615003 BALANCING PLATE 0601000209 BALANCING WEIGHT KIT 0042610000 SPRING WASHER 0105091025 HEX HEAD BOLT 0601822630 SURGE ABSORBER ........
  • Page 50 DCA-10SPX3 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 50 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 51: Control Panel Assembly

    DCA-10SPX3 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PART NO. ITEM QTY. REMARKS B0225000003 CONTROL PANEL 0601800455 FREQUENCY METER .......... 1 .... FCF5 240V 45~65Hz 0601805745 AC AMMETER ............1 .... ACF5 0~75A 0601800281 AC VOLTMETER ........... 1 .... SCF5 0~150V 0~300 0601840073 RHEOSTAT (VOLTAGE REGULATOR) ....

  • Page 52: Output Terminal Assembly

    DCA-10SPX3 — OUTPUT TERMINAL ASSY. PAGE 52 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 53 DCA-10SPX3 — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS 0017106016 HEX HEAD BOLT 7561861003 COVER, OUTPUT TERMINAL 0805088004 STAY RUBBER 0821800014 COLLAR 014208020 HEX HEAD BOLT 0040008000 LOCK WASHER 0041408000 PLAIN WASHER 1621849004 OUTPUT TERMINAL 0039508000 HEX NUT 020108060...

  • Page 54: Engine And Radiator Assembly

    DCA-10SPX3 — ENGINE & RADIATOR ASSY. PAGE 54 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 55 DCA-10SPX3 — ENGINE & RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 0805096804 HOSE BAND 0605515094 HOSE BAND 0802081104 CAP, RESERVE TANK 7222016304 HOSE BAND 0802081403 RESERVE TANK 1707611010 AIR CLEANER ..........1 8322031004 BRACKET, AIR CLEANER 011008020 HEX.

  • Page 56: Battery Assembly

    DCA-10SPX3 — BATTERY ASSY. BA TTER Y ASSY. PAGE 56 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 57 DCA-10SPX3 — BATTERY ASSY. BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0167306531 BATTERY ....1 ..65D31R 2 8452250003 BATTERY FRAME 8345967004 LINING 3 0017106016 HEX HEAD BOLT 4 7612251004 BATTERY SHEET 5 8432255024 BATTERY BAND 6 8432256024 BATTERY BOLT 7 0017106016 HEX HEAD BOLT...

  • Page 58: Muffler Assembly

    DCA-10SPX3 — MUFFLER ASSY. PAGE 58 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 59 DCA-10SPX3 — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 8342311003 MUFFLER 0017108020 HEX HEAD BOLT 8342350103 EXHAUST PIPE 0602320150 GASKET ......... 1 ..KUBOTA 15471-12231 1502336004 GASKET 020108060 HEX NUT 011208035 HEX HEAD BOLT DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 59...
  • Page 60 DCA-10SPX3 — FUEL FILTER ASSY. FUEL FILTER ASSY. PAGE 60 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 61: Fuel Filter Assembly

    DCA-10SPX3 — FUEL FILTER ASSY. FUEL FILTER ASSY. PART NO. PART NAME QTY. REMARKS 0966141000 RETURN HOSE 1024442320 HOSE BAND ........2 ..REPLACES P/N 0605515072 0605513105 SUCTION HOSE 0017106016 HEX.HEAD BOLT B0368700004 BRACKET, FUEL FILTER 0017108020 HEX. HEAD BOLT ......2 ..REPLACES P/N 0017108020 1491142750 HOSE BAND ........
  • Page 62 DCA-10SPX3 — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT IF NOT IN TEAL: MQW-WHITE SK-SCARLET/ORANGE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 62 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)

  • Page 63: Enclosure Assembly

    DCA-10SPX3 — ENCLOSURE ASSY. ENCLOSURE ASSEMBLY PART NO. PART NAME QTY. REMARKS 7565111403 BASE ............1 ... 8325110122 8445116114 FLOOR PANEL 0017106016 HEX.HEAD BOLT 7565121502 FRONT FRAME 8325921204 LINING 0017108020 HEX. HEAD BOLT 1625165103 FILLER COVER 1625165204 CHAIN 8322313003 COVER, MUFFLER 8345925004 LINING 0017108020...

  • Page 64: Rubber Seal Assembly

    DCA-10SPX3 — ENCLOSURE (RUBBER SEALS) ASSY. ENCLOSURE (SEALS )ASSY. PAGE 64 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 65 DCA-10SPX3 — ENCLOSURE (RUBBER SEALS) ASSY. ENCLOSURE (RUBBER SEALS )ASSY. PART NO. PART NAME QTY. REMARKS 0229400650 RUBBER SEAL 0229400895 RUBBERSEAL 0229200650 RUBBER SEAL 0220400650 RUBBER SEAL 0227600895 RUBBER SEAL 0229400265 RUBBER SEAL 0229400550 RUBBER SEAL 0229200580 RUBBER SEAL 0229200245 RUBBER SEAL DCA-10SPX3 A.C.

  • Page 66: Decal Assembly

    DCA-10SPX3 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 66 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 67 DCA-10SPX3 — NAME PLATE AND DECALS NAME PLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 0820610404 WARNING! TRANSFER SWITCH 2 6390671104 IMPORTANT “CHECK DAILY” 3 8700611904 DANGER: ELEC.SHOCK HAZARD 4 7670633003 STRIPE; FRONT END 5 1630610304 DANGER: REMOVE ONLY WHEN COOL 1 6 6360620104 WATER 7 8700611804...

  • Page 68: Crankcase Assembly

    KUBOTA D1403— CRANKCASE ASSY. CRANKCASE ASSY. PAGE 68 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 69 KUBOTA D1403— CRANKCASE ASSY. CRANKCASE ASSY. PART NO. PART NAME QTY. REMARKS 1641401010 COMP. CRANKCASE ..... 1 ..INCLUDES ITEMS W/* 020* 3415027580 PLUG 030* 3221027580 PLUG 040* 1552196020 PLUG 050* 1552196030 PLUG 060* 1739196160 PLUG, EXPANSION 070* 0631175045 PLUG, EXPANSION 080* 1522103383 CAP, SEALING .......

  • Page 70: Oil Pan Assembly

    KUBOTA D1403— OIL PAN ASSY. OIL PAN ASSY. PAGE 70 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 71 KUBOTA D1403— OIL PAN ASSY. OIL PAN ASSY. PART NO. PART NAME QTY. REMARKS 1929901613 OIL PAN 1531301620 OIL PAN GASKET 1733391010 FLANGE BOLT 152133750 PLUG 7000065259 GASKET ........1 ... REPLACES 1510933660 1595133750 DRAIN PLUG 0472400160 GASKET 1562832110 OIL FILTER 0112360814 BOLT 0481100160...

  • Page 72: Cylinder Head Assembly

    KUBOTA D1403— CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 72 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 73 KUBOTA D1403— CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 1522101750 ENGINE HOOK 1641501752 ENGINE HOOK 0112360816 BOLT 1547191530 STUD 0215650080 0451260080 LOCK WASHER 0401250080 PLAIN WASHER 1641403040 COMP. CYLINDER HEAD ..... 1 ... INCLUDES ITEMS W/* 090* 1522103370 SEALING CAP...

  • Page 74: Gear Case Assembly

    KUBOTA D1403— GEAR CASE ASSY. GEAR CASE ASSY. PAGE 74 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 75 KUBOTA D1403— GEAR CASE ASSY. GEAR CASE ASSY. PART NO. PART NAME QTY. REMARKS 1718204010 GEAR CASE ASSY......1 ..INCLUDES ITEMS W/* 020* 1685196010 PLUG 030* 0481100150 O RING 040* 0481100360 O RING 050* 1981856280 START SPRING PIN 060* 0501200612 STAIGHT PIN...

  • Page 76: Main Bearing Case Assembly

    KUBOTA D1403— MAIN BEARING CASE ASSY. MAIN BEARING CASE ASSY. PAGE 76 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 77 KUBOTA D1403 — MAIN BEARING CASE ASSY. MAIN BEARING CASE ASSY. PART NO. PART NAME QTY. REMARKS 1901304090 MAIN BEARING CASE ASSY. 1901304540 BEARING CASE BOLT 1907704360 BEARING CASE GASKET 1901304813 BEARING CASE COVER 1711804830 CASE COVER GASKET 0112350825 BOLT 0112350828 BOLT 1920204460...

  • Page 78: Inlet Manifold Assembly

    KUBOTA D1403— INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PAGE 78 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 79 KUBOTA D1403— INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1718211760 INLET MANIFOLD 1718205550 BREATHER JOINT 1732611820 IN-MANIFOLD GASKET 0112350822 BOLT DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 79...

  • Page 80: Exhaust Manifold Assembly

    KUBOTA D1403— EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PAGE 80 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 81 KUBOTA D1403— EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1927412312 EXHAUST MANIFOLD 1531312350 EX-MANIFOLD GASKET 1522191530 STUD 1642992010 151350822 STUD 1526312370 MUFFLER GASKET DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 81...

  • Page 82: Valve And Rocker Assembly

    KUBOTA D1403— VALVE AND ROCKER ASSY. VALVE AND ROCKER ASSY. PAGE 82 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 83 KUBOTA D1403— VALVE AND ROCKER ASSY. VALVE AND ROCKER ASSY. PART NO. PART NAME QTY. REMARKS 1648413110 INLET VALVE 1648413120 EXHAUST VALVE 1522113240 VALVE SPRING 1522113330 VALVE SPRING RETAINER 1522113360 VALVE SPRING COLLET 1522113150 VALVE STEM SEAL 1522113280 VALVE CAP 1540114052 ROCKER ARM SHAFT ASSY.

  • Page 84: Head Cover Assembly

    KUBOTA D1403— HEAD COVER ASSY. HEAD COVER ASSY. PAGE 84 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 85 KUBOTA D1403— HEAD COVER ASSY. HEAD COVER ASSY. PART NO. PART NAME QTY. REMARKS 1718214510 HEAD COVER 1552114520 HEAD COVER GASKET 1718205020 COMP. BREATHER 1711405130 GASKET 0112350840 BOLT 1624105670 BREATHER ELEMENT 1718214490 PLATE 1718205510 BREATHER TUBE 0931888200 HOSE CLAMP 1545192330 CAP NUT 1502133660 GASKET...

  • Page 86: Camshaft Assembly

    KUBOTA D1403— CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 86 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 87 KUBOTA D1403— CAMSHAFT ASSY. CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 1560115550 TAPPET 1901315110 PUSH ROD 1733116010 CAMSHAFT ASSY......1 ..INCLUDES ITEMS W/* 040* 1733116150 CAMSHAFT 050* 1552193610 SET SCREW 060* 1552116510 CAM GEAR 070* 0571200720 FEATHER KEY 080* 1522116270 CAMSHAFT STOPPER...

  • Page 88: Piston And Camshaft Assembly

    KUBOTA D1403— PISTON AND CAMSHAFT ASSY. PISTON AND CAMSHAFT ASSY. PAGE 88 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 89 KUBOTA D1403— PISTON AND CAMSHAFT ASSY. PISTON AND CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 1642721110 PISTON .......... 3 ..S T D 1642721910 PISTON .......... 3 ..+ 0.5 M M 1642721050 PISTON RING ASSY...... 3 ..STD 1642721090 PISTON RING ASSY .....

  • Page 90: Flywheel Assembly

    KUBOTA D1403— FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 90 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 91 KUBOTA D1403— FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 1722225010 FLYWHEEL COMP..... 1 ..... INCLUDES ITEMS W/* 020* 1560263820 RING GEAR 1532125163 FLYWHEEL BOLT 1747504610 FLYWHEEL HOUSING 0152104680 COVER 1552104790 COVER PACKING 0112360816 BOLT 0107351032 BOLT 0451260100 LOCK WASHER 0107351250...

  • Page 92: Starter Assembly

    KUBOTA D1403— STARTER ASSY. STARTER ASSY. PAGE 92 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 93 KUBOTA D1403— STARTER ASSY. STARTER ASSY. PART NO. PART NAME QTY. REMARKS 7000065440 STARTER ASSY......1 ..REPLACES 1738163012 0151751028 STUD 0113351030 BOLT 0217650100 0451260100 LOCK WASHER 0211450080 0451260080 LOCK WASHER DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 93...

  • Page 94: Starter Components Assembly

    KUBOTA D1403— STARTER (COMPONENTS) ASSY. STARTER (COMPONENTS) ASSY. PAGE 94 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 95 KUBOTA D1403— STARTER (COMPONENTS) ASSY. STARTER (COMPONENTS) ASSY. PART NO. PART NAME QTY. REMARKS 7000065440 STARTER ASSY......1 ..INCLUDES ITEMS W/*; REPLACES 1738163012 020* 1119763080 YOKE ASSY. 030* 1119763070 ARMATURE ASSY......1 ..INCLUDES ITEMS W/# 040*# 1146063500 BEARING 050*# 1146063530 BEARING...

  • Page 96: Injection Pump 1 Assembly

    KUBOTA D1403— INJECTION PUMP 1 ASSY. INJECTION PUMP 1 ASSY. PAGE 96 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 97 KUBOTA D1403— INJECTION PUMP 1 ASSY. INJECTION PUMP 1 ASSY. PART NO. PART NAME QTY. REMARKS 1718251010 INJECTION PUMP ASSY. 1641452090 INJECTION SHIM ......1 ..0.20MM 1641452110 INJECTION SHIM ......1 ..0.25MM 1641452120 INJECTION SHIM ......1 ..0.30MM 0112350822 BOLT 1522191530...

  • Page 98: Injection Pump 1 Assembly

    KUBOTA D1403— INJECTION PUMP 2 ASSY. INJECTION PUMP 2 ASSY. PAGE 98 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 99 KUBOTA D1403— INJECTION PUMP 2 ASSY. INJECTION PUMP ASSY. 2 PART NO. PART NAME QTY. REMARKS 1718251010 INJECTION PUMP ASSY....1 ..INCLUDES ITEMS W/* 020* 1718251050 PUMP PLUNGER 030* 1647551030 DELIVERY VALVE 040* 1647551230 DELIVERY VALVE SPRING 050* 1142051240 DELIVERY VALVE GASKET 060*...

  • Page 100: Fuel Camshaft Assembly

    KUBOTA D1403— FUEL CAMSHAFT ASSY. FUEL CAMSHAFT ASSY. PAGE 100 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 101 KUBOTA D1403— FUEL CAMSHAFT ASSY. FUEL CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 1718216020 FUEL CAMSHAFT ASSY....1 ..INCLUDES ITEMS W/* 020* 1718216170 FUEL CAMSHAFT 030* 0815306205 BALL BEARING 040* 1666251150 INJECTION PUMP GEAR 050* 0571200525 FEATHER KEY 060* 0461200240 EXTERNAL CIR.

  • Page 102: Governor Assembly

    KUBOTA D1403— GOVERNOR ASSY. GOVERNOR ASSY. PAGE 102 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 103 KUBOTA D1403— GOVERNOR ASSY. GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 1718256050 FORK LEVER ASSY...... 1 ..INCLUDES ITEMS W/* 020* 1707656130 FORK LEVER 030* 1981856150 FORK LEVER SHAFT 040* 0105350518 BOLT 050* 0451260050 LOCK WASHER 060* 1707656230 FORK LEVER HOLDER 070* 1522166410...

  • Page 104: Speed Control Plate Assembly

    KUBOTA D1403— SPEED CONTROL PLATE ASSY. SPEED CONTROL PLATE ASSY. PAGE 104 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 105 KUBOTA D1403— SPEED CONTROL PLATE ASSY. SPEED CONTROL PLATE ASSY. PART NO. PART NAME QTY. REMARKS 1981854120 ADJUSTING BOLT 1560192010 1560196650 GASKET 1584114620 CAP NUT 1622154420 1707657110 SPEED CONTROL PLATE 1707657740 LEVER SHAFT 1707656110 GOVERNOR LEVER 0481110160 O RING 0481110070 O RING 1362216670 CAMSHAFT SHIM...

  • Page 106: Kubota D1403 Engine

    KUBOTA D1403— ENGINE STOP LEVER ASSY. ENGINE STOP LEVER ASSY. PAGE 106 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 107 KUBOTA D1403 — ENGINE STOP LEVER ASSY. ENGINE STOP LEVER ASSY. PART NO. PART NAME QTY. REMARKS 1707654093 IDILING APPARATUS ..... 1 ..INCLUDES ITEMS W/* 020* 1707654103 ASJUSTMENT BOLT ASSY. 030* 1540192010 040* 1552192330 CAP NUT 050* 1502133660 GASKET 060* 1552154270 1748257702...

  • Page 108: Stop Solenoid Assembly

    KUBOTA D1403— STOP SOLENOID ASSY. STOP SOLENOID ASSY. PAGE 108 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 109 KUBOTA D1403— STOP SOLENOID ASSY. STOP SOLENOID ASSY. PART NO. PART NAME QTY. REMARKS 1547160010 STOP SOLENOID 0112360816 BOLT 0401250080 PLAIN WASHER 1733160150 STOP LEVER 1547160162 STOP LEVER 0401250060 PLAIN WASHER 0552550600 SNAP PIN 1718260110 SOLENOID SUPPORT DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 109...

  • Page 110: Alternator Assembly

    KUBOTA D1403 — ALTERNATOR ASSY. ALTERNATOR ASSY. PAGE 110 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 111 KUBOTA D1403 — ALTERNATOR ASSY. ALTERNATOR ASSY. PART NO. PART NAME QTY. REMARKS 1642764010 ALTERNATOR ASSY. TA04074020 DYNAMO STAY 0117351000 BOLT 0115360830 BOLT 0451260080 LOCK WASHER 0215650100 0451260100 LOCK WASHER 0401150100 PLAIN WASHER 0401560080 PLAIN WASHER 0205650060 0451260060 LOCK WASHER DCA-10SPX3 A.C.

  • Page 112: Alternator Components Assembly

    KUBOTA D1403— ALTERNATOR (COMPONENTS) ASSY. ALTERNATOR (COMPONENTS) ASSY. PAGE 112 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 113 KUBOTA D1403— ALTERNATOR (COMPONENTS) ASSY. ALTERNATOR (COMPONENTS) ASSY. PART NO. PART NAME QTY. REMARKS 1642764010 ALTERNATOR ASSY...... 1 ..INCLUDES ITEMS W/* 020* 1642764110 ALTERNATOR PULLEY 030* 1588192010 040* 1588164150 COLLAR 050* 1588164040 ROTOR ........... 1 ..INCLUDES ITEMS W/# 060*# 1588164800 BEARING COVER 070*# 1588164770...

  • Page 114: Fan Assembly

    KUBOTA D1403— FAN ASSY. FAN ASSY. PAGE 114 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 115 KUBOTA D1403— FAN ASSY. FAN ASSY. PART NO. PART NAME QTY. REMARKS 1734574110 1981874150 FAN COLLAR 0175450625 FLANGE BOLT 1728874280 FAN DRIVE PULLEY 0571200720 FEATHER KEY 1726697011 V BELT ........... 1 ..REPLACES 1726697010 DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 115...

  • Page 116: Water Flange And Thermostat Assembly

    KUBOTA D1403 — WATER FLANGE AND THERMOSTAT ASSY. WATER FLANGE AND THERMOSTAT ASSY. PAGE 116 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 117 KUBOTA D1403 — WATER FLANGE AND THERMOSTAT ASSY. WATER FLANGE AND THERMOSTAT ASSY. PART NO. PART NAME QTY. REMARKS 1551272702 WATER FLANGE COMP....1 ..INCLUDES ITEMS W/* 020* 1733173342 WATER RETURN PIPE 1576672920 WATER FLANGE GASKET 0112350822 BOLT 0151350822 STUD 0115350870...

  • Page 118: Water Pump Assembly

    KUBOTA D1403— WATER PUMP ASSY. WATER PUMP ASSY. PAGE 118 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 119 KUBOTA D1403— WATER PUMP ASSY. WATER PUMP ASSY. PART NO. PART NAME QTY. REMARKS 1552173033 WATER PUMP ASSY..... 1 ..INCLUDES ITEMS W/* 020* 1552173550 BEARING 030* 1666173510 IMPELLER 040* 1666173050 MECHANICAL SEAL ASSY. 050* 1552173520 WATER PUMP FLANGE 1576673430 WATER PUMP GASKET 0112350828...

  • Page 120: Radiator Assembly

    KUBOTA D1403— RADIATOR ASSY. RADIATOR ASSY. PAGE 120 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 121 KUBOTA D1403— RADIATOR ASSY. RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 1559672060 RADIATOR ASSY......1 ..INCLUDES ITEMS W/* 020* 1552172330 FAN SHROUD 030* 1527272020 CAP ASSY........1 ..INCLUDES ITEMS W/# 040* 1559672710 HOSE 050* 1547172730 HOSE BAND 1546172850 LOWER HOSE...

  • Page 122: Fuel Filter Assembly

    KUBOTA D1403 — FUEL FILTER ASSY. FUEL FILTER ASSY. PAGE 122 — DCA-10SPX3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (01/17/11)
  • Page 123 KUBOTA D1403 — FUEL FILTER ASSY. FUEL FILTER ASSY. PART NO. PART NAME QTY. REMARKS 1707643012 FUEL FILTER ASSY....... 1 ..INCLUDES ITEMS W/* 030* 1552143522 FILTER HANDLE 040* 1552143672 GASKET 050* 1552143552 HANDLE RETAINER 060* 1552143542 THRUST PLATE 070* 0481110290 O RING...

  • Page 124: Terms And Condition Of Sale-Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 125 NOTE PAGE DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 125...
  • Page 126 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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