Caliper Inspection; Caliper Reassembly And Remounting; Service Limit - Suzuki GSX-R750 Service Manual

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CALIPER INSPECTION

CALIPER INSPECTION:

Rear disc thickness: 4.5 mm (0.18 in)

Rear disc runout: 0.30 mm (0.012 in)

Reassemble and remount the caliper in the reverse order of re-

moval and disassembly. Pay attention to the following points:

* Wash the caliper components with fresh brake fluid

before reassembly. Never use cleaning solvent or gaso-

line to wash them.

* Apply brake fluid to the caliper bore and piston to be

inserted into the bore.

N Specification and Classification: DOT 4

• Install the piston seals as shown in the right illustration.

• Tighten each bolt to the specified torque.

! Rear brake caliper housing bolt 1: 30 N . m

Rear brake caliper mounting bolt 2: 25 N . m

Brake hose union bolt 3: 23 N . m (2.3 kgf . m, 16.5 lb-ft)

Rear torque link nut 4: 34 N . m (3.4 kgf . m, 24.6 lb-ft)

Bleed air from the system after reassembling the cali-

(3.0 kgf . m, 21.5 lb-ft)

(2.5 kgf . m, 18.1 lb-ft)

Caliper body

CHASSIS 6-71

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