Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki GSX-R750 Service Manual

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6-66 CHASSIS

• Pull out the dust boot 1 and remove the circlip 2.

[ 09900-06108: Snap ring pliers.

• Remove the piston/secondary cup, primary cup and return

3 Secondary cup

5 Primary cup

6 Return spring

• Remove the circlip 7, connector 8 and O-ring 9.

MASTER CYLINDER INSPECTION

Inspect the master cylinder bore for any scratches or other dam-

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust seal for wear or

MASTER CYLINDER REASSEMBLY AND

Reassemble the master cylinder in the reverse order of removal

and disassembly. Pay attention to the following points:

* Wash the master cylinder components with fresh brake

fluid before reassembly. Never use cleaning solvent or

gasoline to wash them.

* Do not wipe the components with a rag.

* Apply brake fluid to the cylinder bore and all the com-

ponent to be inserted into the bore.

N Specification and Classification: DOT 4

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