Installing The Starter Clutch; Installing The Generator - Yamaha VMAX 2009 Service Manual

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4. Check:
• Starter clutch operation
M
MMM
M MMM
M
M MMM
M
a. Install the starter clutch gear "1" and starter
clutch onto the generator rotor "2" and hold
the generator rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage; otherwise, the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely; otherwise,
the starter clutch is faulty and must be re-
placed.
A
B
L
LLL
L LLL
L
L LLL
L
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch "1"
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark "a" is toward the generator rotor "2".
• While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
M MMM
M
M MMM
M
M MMM
M
1
2
L LLL
L
L LLL
L
L LLL
L
MMM
1
2
EAS24500

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
LLL
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
• Replace the washer with a new one.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
TIP
• While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
5-41
a
New
Generator rotor bolt
80 Nm (8.0 m·kgf, 58 ft·lbf)
2
3

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Vmx17 2009Vmx17y 2009

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