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CRYSTAL 160
Zetor CRYSTAL 160 Manuals
Manuals and User Guides for Zetor CRYSTAL 160. We have
1
Zetor CRYSTAL 160 manual available for free PDF download: Operator's Manual
Zetor CRYSTAL 160 Operator's Manual (182 pages)
Brand:
Zetor
| Category:
Tractor
| Size: 20.95 MB
Table of Contents
Table of Contents
4
Location of Serial Numbers
12
Safety Instructions for Users
14
General Safety Regulations
14
Proper Clothing
14
Starting the Engine
15
Driving Operation
15
Transportation of Persons, Operation
15
Fire Prevention Principles
16
Preventive Daily Maintenance
17
Front Passenger´s Seat Notification
18
Protection of Cab against Aerosols
18
The Level of External Noise of Tractor
19
The Level of Internal Sound of Tractor
19
The Level of Vibrations on Driver´s Seat
19
Tractors Equipped with Front End Loader
20
Zetor Tractors Used for Work in the Woods
21
Principles for Operating Tractors Equipped with Front End Loader
21
Preventive Daily Maintenance
22
Fuel System Leaks
22
Engine Oil Level
22
Cooling System
22
Liquid Brakes
23
Trailer Air Brakes
23
Trailer Hydraulic Brakes
23
Hydrostatic Steering
23
Air Cleaner
24
Cab Filtration
24
Hitches
24
After Work with Front Implements and in Case of Cooler Clogging
24
Tyres and Wheels
25
Short Functional Test
25
Acquaintance with the Tractor
26
Safety Cabin
26
Opening the Door from the Outside
26
Opening the Door from the Inside
26
Rear Window
27
Side Window
27
Hinged Lid
27
Adjustable Screen and Cover of the Swing Lid
27
Shelf
28
Rear View Mirrors
28
Internal Lighting
28
Aggregation Opening
29
Driver´s Seat
29
Driver's Seat Sears
30
Passenger´s Seat
30
Control Panel on the Right Column of the Cabin
31
Control Panel on the Right Rear Mudguard
31
Panel of the Instrument Panel
31
Lights Switch
32
Lights Switch between the Grill and the Cabin
32
Switch of Warning Lights
32
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
33
Switch Box
33
Switch Box Key in the Position (0)
33
Switch Box Key in the Position (I)
34
Switch Box Key in the Position (II)
34
Tilting and Protrusion of Steering Wheel
34
Manual Throttle
34
Reversing Lever
35
Gear Shifting Lever
35
Gear Shifting Scheme
35
Pedals
35
Road and Reduced Speeds Shifting Lever
36
PTO Revolutions Preselection Lever
36
Manual Brake Lever and Coupling for Semi-Trailer Control Lever
36
Battery Disconnector
37
Heating Control Panel, * Air-Condition
37
Heating Valve Control (A)
37
Switch Air-Condition (C)
38
Air Circulation in Cabin Control (D)
38
Proper Function of the Heating and Air-Condition System
38
Fast Heating of the Cabin Area
39
Fast Cooling of the Space of the Cabin
39
Operation of Heating or Air-Condition with Tractor´s Work
39
Immediately after Cooling the Cabin
39
Air-Condition and Heating Registers (A)
40
Front Windshield (B) Defrosting
40
Air Filter with Active Carbon
41
Wiper and Washer of the Front Window
41
Front Wiper Speed Switch
41
Rear Window Wiper
42
Windshield Washer Tank
42
Washer Nozzle
42
Fuel Tank
43
Fuel Tank Drain Plug
43
Urea Tank
43
Dashboard
44
Instrument Panel - Signal Lamps
44
Instrument Panel - Instruments
45
Instrument Panel - Buttons
45
Display Description
46
Change of the Look of Display
46
Display - Change of Display
46
Display - Resetting Data
50
Display - Manual Brake
51
Display - Indicator of Service Inspection Intervals
51
Exceeding the Service Interval
51
Zeroing (Reset) of the Indicator of Service Inspection Intervals
52
Error Signalling
52
Display - Error Messages
53
Description of the Display of Error Messages
53
Symbols of Tractor Nodes
54
Display - Service Menu
54
Service Menu
54
Display - History of Defects
55
Display - Setting Language Mutation
55
Display - Machined Area
56
Machined Area Menu
56
Machined Area Width
56
Setting of the User-Defined Width of Aggregation
57
Machined Area Record
57
Display - Setting and Calibration
58
Travel Speed Calibration
59
Setting of Steering Sensors of the Front Axle
60
Setting of Time
61
Instrument Panel - Warning
61
Replenish Fuel
61
Add Urea
62
High Temperature of the Cooling Liquid
62
Low Level of the Cooling Liquid
62
High Temperature of the Engine Oil
63
High Air Temperature in the Engine Air Intake System
63
Water in the Coarse Filter of Fuel
64
High Oil Temperature in the Gearbox
64
Full Pushing Filter of the Gearbox Distributor
65
Full Pushing Filter of the Hydraulics
65
System of Additional Treatment of Exhaust Gases
66
System of Additional Treatment of Exhaust Gases (SCR)
66
Conditions for System SCR Operation
66
Urea (Aqueous Urea Solution aus 32)
66
Principles for Safe Handling of Urea
66
Limitation of the Engine Power and Engine Revolutions
67
Indication of Amount of Urea in the Tank
67
Long-Term Shutdown of Tractor
67
Repairs and Maintenance of the System of Additional Treatment of Exhaust Gases
67
Driving Operation
68
Before You Start
68
If You Do Not Succeed in Starting the Engine
68
Non-Permitted Starting
68
Starting the Engine of the Tractor
69
Blocking of the Start
69
Immediately after Start
69
Engine Heating
70
Error Signalling
70
Indication of the Limitation of the Engine Power and Engine Revolutions
70
Signalling Errors in the System of Additional Treatment of Exhaust Gases
71
Gear Shifting
71
Reversing Lever
71
Reversing Lever Position Signalization
72
Shifting Road and Reduced Speeds
72
Road and Reducing Speeds Lever Position Signalization
72
Driver´s Seat - Safety Switch
72
The Principles of Appropriate Use of Tractors
73
The Description of the System of Travel Clutches
73
The Way of Controlling the Travel Clutch by
73
The Differences in Ways of Controlling the Travel Clutch by
73
Interrupted Sound Signal
74
Dead Start of the Tractor
74
Dead Start of Tractor in Regular Operation - Automatic Dead Start Function
74
Dead Start by Means of Automatic Dead Start Function
74
Dead Start of Tractor in Regular Operation - Clutch Pedal
74
Dead Start - Using the Clutch Pedal
75
Change the Direction of Drive
75
Change the Direction of Drive by Means of Reversing Lever
75
Change the Direction of Drive - Using the Clutch Pedal
76
Gear Shifting
76
Gear Shifting - Using the Clutch Pedal
76
Gear Shifting - Using the Clutch Control Button on the Head of Gear Shifting Lever
76
Blocking the Automatic Dead Start Function
76
Three-Gear Torque Multiplier
76
Signalization of Multiplier Function
77
Increasing, Decreasing the Travel Speed by Two Gears
77
Multiplier Preselection Switch
77
Multiplier Pre-Selection Signalization
77
Automatic Multiplier Shifting
78
Front Drive Axle Control
79
Driving with Engaged Front Axle Drive
79
Manual Front Drive Axle Control
79
Automatic Front Drive Axle Control
80
Axle Lock Control of Rear and Front Axle
80
Automatic Axle Lock Control of Rear and Front Axle
81
Suspension Front Drive Axle
81
Front Drive Axle Suspension Mode Setting
82
Height Adjustment of the Front Part of the Tractor
82
Manual Brake - Signalization
83
Driving down the Slope
83
Foot Brakes
84
Warning Signalization of Air Pressured Drop
84
One-Hose and Two-Hose Brakes
84
One-Hose Brakes
84
Two-Hose Brakes
85
Hydraulic Brakes of Trailers
85
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
85
Stopping the Tractor - Manual Brake
86
Stopping the Engine
86
Leaving the Tractor
86
Warning Signalization of Hydrostatic Steering Failure
86
Limiting Travel Speed
87
Running in the Tractor
88
General Principles of New Tractor Run-In in First 100 Hours of Operation
88
In First 10 Hours of Operation
88
From 100 Hours of Operation
88
Transportation
90
CBM Stage Quick-Adjusting Hitch
90
Height Adjustment and Disassembly of the CBM Stage Hitch
90
Automatic Mouth of the CBM Stage Hitch
90
Modular System of Hitches for Trailers and Semi-Trailers
91
Swinging Draw-Bar Console Module
91
Swinging Draw-Bar Console with a Fixed Pin Module
91
Console with a Ø 80 Ball Module
92
Hitch for a Single-Axle CBM Semi-Trailer
92
Drive of Agricultural Machinery
96
Work with PTO Shaft
96
Controlling the Front and Rear PTO Shaft
96
Rear PTO Shaft Revolutions Preselection Lever
96
Standard and Economical Independent Revolutions of Rear PTO Shaft
97
Dependent and Independent Rear PTO Shaft Revolutions
97
Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor
98
Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)
98
Replaceable End Points of Rear PTO Shaft
99
Rear PTO Switch
99
Engaging Rear PTO Shaft - Independent Revolutions
100
Engagement of Rear PTO Shaft - Dependent Revolutions
100
Automatic Disengagement of PTO Clutch
101
Setting Automatic Disengagement of PTO Shaft Clutch - Display Description
101
Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting
101
Setting Automatic Disengagement of PTO Shaft Clutch
102
Work with Automatic Disengagement of PTO Shaft Clutch
103
Front PTO Shaft
103
Front PTO Shaft Control
104
Maximum Transferred Output
104
Drive of Machines with Greater Inertia Masses
105
Hydraulic System
106
Hydraulic Pump
106
Control Elements Placement
106
Outer Hydraulic Circuit
106
Connecting and Disconnecting Quick-Couplers
107
Quick-Couplings with Drip Collection
107
Hydraulic Distributor of the Outer Hydraulic Circuit
107
Description of the Functions of Individual Positions of Control Levers of the Hydraulic Distributor
108
Rear Outlets of the Outer Hydraulic Circuit
108
Front Outlets of the Outer Hydraulic Circuit
109
Connecting Machines and Implements to the Outer Hydraulic Circuit
109
Electro-Hydraulic System
110
Control Element Functions
110
Equipment 'OFF
110
Blocking Cancellation
111
Quick Sinking
111
Transport of Implements
112
Stop Position
112
Vibration Compensator (Damper)
112
Limitation of the Upper Position of the Three-Point Hitch
113
Lowering Speed
113
Free Position
113
Setting the Control of Three-Point Hitch
113
Manual Setting of Control of Three-Point Hitch
114
Automatic Control of Three-Point Hitch
114
Using the Rear Control
115
External Control Buttons of the Electro-Hydraulic System
115
Indication of EHR-B Errors
115
Description of Signals of EHR-B Electro-Hydraulic System Errors
116
Description of Minor Errors of the EHR-B Electro-Hydraulic System
117
Hitches
118
Rear Three-Point Hitch
118
Safety Principles of Working with the Three-Point Hitch
118
Height Adjustment of the Lifting Draw-Bars
119
Fixed and Free Position of the Lower Hydraulic Draw-Bars
119
Limiting Draw-Bars
119
Automatic Limiting Draw-Bars
120
Lower Draw-Bars with CBM Hooks
120
Securing the Lower Draw-Bars with CBM Hooks
120
Upper Draw-Bar
121
Front Three-Point Hitch
121
Adjusting the Lowering Rate of the Front Three-Point Hitch
121
Controlling Front Three-Point Hitch
121
Hydraulic Lock of the Front Three-Point Hitch
122
Working and Transport Position of the Front Three-Point Hitch
122
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
122
Wheel Track Change
124
Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs
124
Toe-In of the Wheels of the Front Driving Axle
124
Adjustment of Toe-In of the Wheels of the Front Driving Axle
125
Rear Wheels Wheel Track
126
Ballast Weights
128
Rear Wheel Weights
128
Bottom Weights
128
Front Weights
128
Weight of the Front Three-Point Hitch
129
Valve for Filling Tyre Tubes with Liquid
129
Procedure of Draining Liquid from the Tyres
130
Antifreeze Solution for Tyre Filling
130
Electric Installation
132
Basic Service Information
132
Accumulator Battery
132
Battery Disconnector
133
Accumulator Battery Maintenance
133
Alternator
134
Alternator Maintenance
134
Electric Installation Overload
134
Fuse Panel
135
Checking the Adjustment of the Front Grill Headlights
137
Adjusting the Front Grill Headlights
137
Checking the Adjustment of the Cab Roof Headlights
138
List of Lamps
139
Tractor Maintenance
140
Steps Performed Daily before the Start of Work
140
Steps Performed Every 50 Hours of Work
140
Steps Performed Every 100 Hours of Work
140
Steps Performed Every 500 Hours of Work
140
Steps Performed Outside the Interval of 500 Hours of Work
140
Filling and Filter Replacement
141
Used Operation Liquids and Filling - Quantities
142
ZETOR Service Fillings
142
Motor Oils
142
Specification of Oil for Tractor Transmission Devices
142
Specification of Oil for the Front Driving Axle
142
Other Recommended Service Fillings Tested on Zetor Tractors
143
Oil to Gear Systems of Tractors
143
Oil for the Front Driving Axle
143
Front PTO Oil
143
Hydraulic Brake Liquid for the Tractors
144
Liquid for the Cooling System of the Tractors
144
Fuel
144
Plastic Lubricant for the Tractor
145
Tractor Greasing Scheme
145
Solid Front Drive Axle
145
Suspension Front Drive Axle
146
Hitch for a Single-Axle Semi-Trailer
146
Front Three-Point Hitch
146
Three-Point Hitch
147
Hitch Mouth for a Trailer
147
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
147
Maintenance Instructions
148
Opening the Hood
148
Checking the Oil Level in the Engine
148
Draining Oil from the Engine
149
Filling the Engine with Oil
149
Replacing Full-Continuous Motor Oil Filter
150
Fuel Filtering
150
Raw Fuel Filter Clearing
151
Cartridge Replacement in the Raw Fuel Filter
151
Cartridge Replacement in the Fine Fuel Filter
152
Fuel System Venting
152
Dry Air Cleaner Maintenance Instructions
153
Recovery of the Mainair Cleaner Element
153
Replacing the Safety Element of the Air Cleaner
153
Reassembly of the Air Cleaner Elements
153
Bleeding the Hydraulic Circuit of the Hydrostatic Steering
154
Replacing the Hydrostatic Steering Hoses
154
Replacing Coolant
154
Checking the Oil in Gearbox
155
Check and Replacement of Oil in Gear Box
155
Draining and Checking Holes
155
After Draining Oil
155
Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter
155
Insertion Piece Replacement of the Oil Cleaner with Delivery Filter of the Gearbox Switchboard
156
Replacement of Filter Element of Urea Filter
156
Lubrication and Filling Points of the Front Driving Axle
156
Filling, Inspection and Drain Opening of Oil of the Front Wheel Reducers
157
Front PTO
157
Brake Fluid Replacement
157
Carbon Filter Installation Instructions
157
Cleaning the Heating Filters
158
Air Filter with Active Carbon
158
Air-Conditioning Maintenance
158
Draining Condensate from the Air Reservoir
159
Checking the Air Systems for Leaks
159
Working Pressure of Air Brakes
159
Maintenance and Treatment of Tyres
160
Tyres for Driving Wheels
162
Storing the Tractor
162
Adjustment
164
Adjusting Valve Clearance
164
Flat Belt Drive Tension of Accessories
164
Adjusting the Play of the Brake Pedals
164
Bleeding the Brake System of the Tractor
164
Bleeding the Rear Brake System
165
Foot Brake Check
165
Foot Brake Adjustment
166
Parking Brake Adjustment
166
Adjustment of the Lifting Draw-Bars of the Hitch for a Single-Axle Semi-Trailer
166
Adjusting the Bowden Cable
166
Main Technical Parameters
168
Main Tractor's Parameters (MM)
168
Technical Data of Engines
168
Permitted Maximum Load of Front Axle (Kg)
169
Permitted Maximum Load of Rear Axle (Kg)
169
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
169
Manoeuvrability Condition
169
Front Tires Steerability
170
Change of the Load-Bearing Capacity of the Front Tyres (%)
170
Bearing Capacity of Rear Tires
171
Change of the Load Capacity of the Rear Tyres (%)
171
Permitted Combinations of Wheels for Tractors
171
Performance on Rear PTO Shaft
171
Lifting Force of the Three-Point Hitch
172
Tensile Force
172
Speed of Tractor with Engine Revolutions of 2 100 Rpm and Parameter of Rear Wheels (Km/H)
173
Independent Rear Pto Shaft Revolutions
174
Speed of the Zuidberg Front PTO
175
Clearance-Circle and Turning Circle Diameter
175
Index
176
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