Yanmar 4LHA-DTZP Manuals

Manuals and User Guides for Yanmar 4LHA-DTZP. We have 3 Yanmar 4LHA-DTZP manuals available for free PDF download: Operation Manual

Yanmar 4LHA-DTZP Operation Manual (670 pages)

Brand: Yanmar | Category: Engine | Size: 27 MB

Introduction £ Index • • "

6
- Proposition 65 Warning
  4
- Table of Contents
  6
- For Safe Operation
  8
  - Safety Precautions
    9
    
    Safety Precautions
    10
    
    Location of Product Safety Labels
    11
- Explanation of Product
  13
  - Names of Parts
    17
    
    Cooling Water
    28
    
    Filling the Fuel Tank
    30
  - Supplying Marine Drive Oil
    32
  - Supplying Engine Lube Oil
    35
- How to Operate
  36
  - Daily Starting
    38
  - Restarting after Starting Failure
    39
  - Adjusting the Engine Speed
    40
  - Check During Operation
    41
  - Stopping the Engine 3
    42
  - Operation Procedure
    43
    
    Maintenance & Inspection
    46
    
    List of Periodic Inspections
    47
    
    Inspection Every 50 Hours
    49
    
    Inspection Every 1000 Hrs. or 4 Yrs
    56
    
    Inspection Every 2000 Hrs
    57
    
    Warranty Service
    68
Suction Manifold/Mounting Foot(4Lha-Ht(Z)E(P))

73
- Cylinder Block
  77
- Flywheel Housing
  81
- Mounting Foot(4Lha-St/Dt(Z)E(P))
  83
- Mounting Foot(4Lha-Ht(Z)E(P))
  85
- Lub.oil Sump
  87
- Oil Seal Housing
  89
- Label
  92
- Cylinder Head(4Lha-St/Dt(Z)E(P))
  93
- Cylinder Head(4Lha-Ht(Z)E(P))
  97
  - Bonnet & Breather
    100
- Suction Manifold
  102
  - Exhaust Manifold
    104
  - Camshaft & Driving Gear
    107
  - Turbocharger(4Lha-St(Z)E(P))
    110
  - Turbocharger(4Lha-Dt(Z)E(P))
    111
  - Turbocharger(4Lha-Ht(Z)E(P))
    114
  - Mixing Elbow & Exhaust Bend
    118
Air Cooler

122
- Crankshaft
  124
- Piston & Connecting Rod
  126
- 1 9 6 2 0 - 4 9 2 9 0 Cock a S S y
  128
- Cock
  128
- Lub.oil Cooler
  128
- Zinc, Anti - Corrosive
  128
- Lub.oil Cooler Housing
  130
- Lub.oil System
  132
- Washer 8, Polished
  132
  - Lub.oil Pipe
    134
- Bolt M 8X 12 Plated
  134
- Lub.oil Pipe(Cooler)
  137
- Bolt M 8X 20 Plated
  140
- Cooling Fresh Water Pump
  144
  - C.s.w.strainer(Optional)
    162
- Bilge Pump(Std,Optional)
  164
  - Fuel Injection Pump(4Lha-St/Dt(Z)E(P))
    167
  - Fuel Injection Pump(4Lha-Ht(Z)E(P))
    171
  - Governor
    174
  - Fuel Feed Pump
    180
  - Timer
    182
  - Fuel Injection Valve
    184
  - Fuel Injection Pipe
    185
  - Fuel Pipe(4Lha-St/Dt(Z)E(P))
    188
  - Fuel Pipe(4Lha-Ht(Z)E(P))
    192
  - Fuel Strainer(4Lha-St/Dt(Z)E(P))
    194
  - Fuel Strainer(4Lha-Ht(Z)E(P))
    196
  - Oil/Water S E Parate R (0 Pti 0 Nal)
    197
  - Engine Stop Device(4Lha-St/Dt(Z)E(P))
    200
  - Engine Stop Device(4Lha-Ht(Z)E(P))
    202
  - Power Steering Pump
    204
  - Power Steering Cooler & Tank
    206
  - Atf Pipe
    208
  - Clutch & Drive Attachment
    209
- Starting Motor
  212
- Generator
  214
- Generator(Optional)
  216
- Wire Harness & Sensor
  217
- Sensor Mount
  222
- Heater Plug(Optional)
  223
- Instrument Panel
  230
- Instrument Panel(D-Type,Optional)
  231
- Tool
  236
- Gasket Set(Optional)
  238
Model

267
- For Safe Servicing
  269
- Chapter 4 Intake and Exhaust System
  
  270
  - (A) Service Shop (Place)
    270
  - Precaution for Safe Servicing
    270
  - (B) Working Wear
    271
  - (C) Tools to be Used
    271
  - (D) Use of Genuine Parts, Oil and Grease
    271
  - (E) Bolt and Nut Tightening Torques
    271
  - (F) Electrical Parts
    272
  - (G) Waste Treatment
    272
  - Battery Charging
    272
- Chapter 5 Lubrication System
  
  272
  - (H) Handling the Product
    273
  - Location of Product Safety Labels
    274
- Chapter 1 General
  
  276
  - Exterior Views
    277
  - Specifications
    283
  - Service Standards
    292
  - Performance Curve
    293
- Chapter 6 Cooling Water System
  
  303
  - Dimensions
    303
  - Piping Diagrams
    308
- Chapter 2 Basic Engine
  
  321
  - Disassembly and Reassemblytools
    321
  - Measuring Instruments
    326
  - Cylinder Block
    329
  - Cylinder Liners
    332
  - Cylinder Head
    334
    
    Adjustment of Valve Clearance
    340
  - Piston and Piston Pins
    341
  - Connecting Rod
    345
- Chapter 7 Reductionandreversinggear
  
  348
  - Crankshaft and Main Bearing
    348
  - Camshaft and Tappets
    352
  - Timing Gear
    355
  - Flywheel
    356
- Chapter 3 Fuelinjection Equipment
  
  357
  - Distributor Type
    357
    
    Fuel Injection Equipment
    357
  - Fuel Supply System
    358
  - Bleeding and Checking Injection Timing
    359
  - Fuel Injection Pump Outline
    361
  - Fuel System
    362
  - Injection Pump Construction and Operation
    363
    
    Fuel Delivery
    363
  - Magnet Valve
    367
    
    Plunger Operation
    367
    
    Governor Spring Installation
    407
    
    Fuel Filter
    420
3-2. Ypes-Al Type

422
- Fuel Supply System
  423
- Disassembly, Reassembly and Inspection of Fuel Injection Pump
  443
- Adjustment of Fuel Injection and Governor
  453
- Automatic Advancing Timer
  460
- Fuel Feed Pump
  462
- Fuel Injection Nozzle
  465
- Troubleshooting
  470
- Tools
  472
- Fuel Injection Pump Specifications
  475
- Service Data
  476
  - Intake and Exhaust System
    478
  - Intake Silencer
    479
  - Intake Manifold
    480
  - Service Specifications
    484
  - Disassembly Procedure
    488
  - Preparation for Disassembly
    488
  - Mixing Elbow
    503
Lubrication System

505
- Lubrication System
  506
- Lube Oil Pump
  508
- Lube Oil Filter
  511
- Oil Pressure Control Valve
  513
- Lube Oil Cooler
  514
- Piston Cooling Nozzle
  515
- Rotary Waste Oil Pump (Optional)
  516
  - Cooling Water System
    517
  - Sea Water Pump
    521
  - Fresh Water Pump
    524
  - Heat Exchanger
    527
  - Special Tools
    556
  - Final Assembly
    612
  - Remote Control Installation
    620
  - Remote Control Inspection
    623
  - Remote Control Adjustment
    624
  - Warning Devices
    663

Yanmar 4LHA-DTZP Operation Manual (71 pages)

Marine Engine

Brand: Yanmar | Category: Engine | Size: 2 MB

Introduction
3
Index
4
For Safe Operation
6
Array
6
Safety Precautions
7
Array
7
Safety Precautions for Inspection
8
Array
8
Location of Product Safety Labels
9
Explanation of Product
11
Array
11
Engine Specifications
12
Names of Parts
15
Major Servicing Parts
18
Control Equipment
19
Array
19
New C-Type
20
Array
20
Gauges and Equipment
21
Functions of Alarm Devices
22
Array
22
Remote Control Handle
23
Array
23
Starting and Stopping
24
Array
24
Before Operation
25
Array
25
Lube Oil
26
Array
26
Handling of Cooling Water
27
Supplying Fuel
28
Array
28
Supplying Engine Lube Oil
29
Supplying Marine Drive Oil
30
Supplying Cooling Water
31
Cranking
32
Checking the Lube Oil and Cooling Water
33
How to Operate
34
Array
34
Checking and Resupplying Marine Drive Oil
35
Array
35
Checking the Control Panel and Alarm Devices
36
Array
36
Restarting after Starting Failure
37
Array
37
Adjusting the Engine Speed
38
Array
38
Check During Operation
39
Array
39
Stopping the Engine
40
Operation Procedure
41
Long-Term Storage
42
Array
42
Draining the Water from the Cooling Fresh Water System
43
Array
43
Maintenance & Inspection
44
List of Periodic Inspections
45
Periodic Inspection Items
46
Array
46
Inspection Every 50 Hours
47
Array
47
Drain the Fuel Filter
48
Inspection of Battery
49
Array
49
Replacing the Fuel Filter
50
Replacing Cooling Fresh Water
51
Array
51
Adjusting the Remote Control Cable
52
Array
52
Washing the Turbocharger Blower
53
Array
53
Checking the Tension of the V-Belt of the Alternator
54
Array
54
Inspection Every 2000 Hrs.
55
Array
55
Lapping of Intake/Exhaust Valves
56
Array
56
Troubleshooting
57
System Diagrams
59
Array
59
Wiring Diagram
63

Yanmar 4LHA-DTZP Operation Manual (67 pages)

Marine diesel Engine

Brand: Yanmar | Category: Engine | Size: 3 MB

Proposition 65 Warning
2
Introduction

3
Index

4
- Table of Contents
  4
1 For Safe Operation

6
- Warning Symbols
  6
- Safety Precautions
  7
- Prevent Burns
  8
- Location of Product Safety Labels
  9
2 Explanation of Product

11
- Use, Driving System Etc
  11
- Engine Specifications
  12
- Names of Parts
  15
- Major Servicing Parts
  18
- Control Equipment
  19
  - Control Panel
    19
  - Remote Control Handle
    23
3 Before Operation

25
- Fuel Oil, Lube Oil & Cooling Water
  25
  - Fuel Oil
    25
  - Lube Oil
    26
  - Cooling Water
    26
- Supplying Fuel
  28
  - Filling the Fuel Tank
    28
  - Bleeding the Fuel System
    28
- Supplying Engine Lube Oil
  29
- Supplying Marine Drive Oil
  30
- Supplying Cooling Water
  31
- Cranking
  32
- Checking the Lube Oil and Cooling Water
  33
4 How to Operate

34
5 Maintenance & Inspection

44
- List of Periodic Inspections
  45
- Periodic Inspection Items
  46
6 Trouble and Troubleshooting

57
7 System Diagrams

59
- Piping Diagram
  59
- Wiring Diagram
  63
- Warranty Service
  66

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Yanmar 4LHA-DTZP Manuals

Yanmar 4LHA-DTZP Operation Manual (670 pages)

Table of Contents

Introduction £ Index • • "

Suction Manifold/Mounting Foot(4Lha-Ht(Z)E(P))

Air Cooler

Model

Chapter 4 Intake and Exhaust System

Chapter 5 Lubrication System

Chapter 1 General

Chapter 6 Cooling Water System

Chapter 2 Basic Engine

Chapter 7 Reductionandreversinggear

Chapter 3 Fuelinjection Equipment

3-2. Ypes-Al Type

Lubrication System

Yanmar 4LHA-DTZP Operation Manual (71 pages)

Table of Contents

Yanmar 4LHA-DTZP Operation Manual (67 pages)

Table of Contents

Introduction

Index

1 For Safe Operation

2 Explanation of Product

3 Before Operation

4 How to Operate

5 Maintenance & Inspection

6 Trouble and Troubleshooting

7 System Diagrams

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