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BEARTRACKER YFM250XC
Yamaha BEARTRACKER YFM250XC Manuals
Manuals and User Guides for Yamaha BEARTRACKER YFM250XC. We have
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Yamaha BEARTRACKER YFM250XC manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha BEARTRACKER YFM250XC Service Manual (398 pages)
YFM250XL(C) Yamaha
Brand:
Yamaha
| Category:
Offroad Vehicle
| Size: 16.83 MB
Table of Contents
Chapter Titles
7
Important Information
3
Table of Contents
7
Carburetion
11
Chapter 1. General Information
15
Machine Identification
15
Vehicle Identification Number
15
Model Label
15
Important Information
16
Preparation for Removal Procedures
16
Replacement Parts
16
Gaskets, Oil Seals and O-Rings
16
Lock Washers/Plates and Cotter Pins
17
Bearings and Oil Seals
17
Circlips
17
Checking of Connections
18
Special Tools
19
Chapter 2. Specifications
25
General Specifications
25
Maintenance Specifications
28
Engine
28
Chassis
38
Electrical
42
How to Use the Conversion Table
44
General Torque Specifications
44
Lubrication Points and Lubricant Types
45
Engine
45
Chassis
46
Lubrication Diagrams
47
Cable Routing
49
Chapter 3. Periodic Inspections and Adjustments
55
Introduction
55
Periodic Maintenance/Lubrication
55
Fender and Fuel Tank
57
Front Fender
57
Rear Fender
59
Fuel Tank
62
Engine
64
Valve Clearance Adjustment
64
Insp Adj
64
Timing Chain Tensioner Adjustment
66
Idle Speed Adjustment
67
Throttle Cable Free Play Adjustment
68
Speed Limiter Adjustment
69
Spark Plug Inspection
69
Ignition Timing Check
71
Compression Pressure Measurement
72
Engine Oil Level Inspection
73
Engine Oil Replacement
74
Clutch Adjustment
77
Air Filter Cleaning
78
Chassis
80
Front and Rear Brake Lining Inspection
80
Front Brake Adjustment
80
Rear Brake Lever and Pedal Adjustment
81
Drive Select Lever Position Adjustment
83
Final Drive Gear Oil Level Inspection
83
Final Drive Gear Oil Replacement
84
Drive Shaft Dust Boot Inspection
85
Steering System Inspection
86
Toe-In Adjustment
86
Front and Rear Shock Absorbers Inspection
88
Rear Shock Absorber Adjustment
88
Tire Inspection
89
Wheel Inspection
91
Electrical
92
Battery Inspection
92
Fuse Inspection
95
Headlight Beam Adjustment
96
Headlight Bulb Replacement
96
Chapter 4. Engine Overhaul
99
Engine Removal
99
Preparation for Removal
99
Front Fender and Rear Fender
99
Engine Oil
100
Exhaust Pipe and Muffler
100
Carburetor
100
Starter Motor
101
Rear Brake Cables and Footrest
101
Wirings and Hoses
101
Rear Wheel Drive Assembly and Swingarm
102
Engine Removal
102
Engine Disassembly
103
Cylinder Head Assembly, Cylinder and Piston
103
Starter Pulley CDI Magneto
106
Middle Driven Pinion Gear
108
Primary and Secondary Clutches
109
Oil Pump and Shifter
111
Balancer Driven Gear
112
Crankcase (Left)
113
Balancer Shaft, Transmission and Crankshaft
114
Cylinder Head
115
Valve
116
Recoil Starter
117
Inspection and Repair
118
Cylinder Head
118
Intake and Exhaust Valve
118
Valve Guide
119
Valve Seat
120
Valve Spring
123
Valve Installation
124
Cam Shaft
125
Rocker Arm and Rocker Arm Shaft
126
Timing Chain
128
Cam Sprocket and Cam Drive Sprocket
129
Timing Chain Guide
129
Timing Chain Tensioner
129
Tappet Cover and Cam Sprocket Cover
130
Cylinder and Piston
130
Piston Ring and Piston Pin
131
Crankshaft
134
Balancer Drive Gear and Driven Gears
135
Primary Gears and Starter
135
Secondary Clutch
136
Oil Pump
138
Transmission and Shifter
139
Middle Gear
141
Bearings and Oil Seals
141
Circlips and Washers
141
Crankcase
141
Recoil Starter
142
Engine Assembly and Adjustment
143
Recoil Starter
143
Crankshaft/Balancer
145
Transmission
146
Shifter
147
Crankshaft, Transmission and Balancer Shaft
148
Crankcase (Left)
149
Balancer Driven and Drive Gears
149
Shift Shaft/Oil Pump
151
Shifter and Oil Pump
152
Clutch
154
Primary and Secondary Clutches
155
Middle Driven Pinion Gear
159
Starter Pulley (Except for Usa)/CDI Magneto
160
Starter Pulley (Except for Usa) and CDI Magneto
161
Cylinder and Cylinder Head Assembly
163
Piston, Camshaft and Timing Chain
164
Cylinder Head Assembly, Cylinder and Piston
165
Remounting Engine
170
Carburetor
177
Removal
178
Disassembly
178
Inspection
180
Installation
184
Fuel Level Adjustment
185
Chapter 5. Carburetion
177
Chapter 6. Drive Train
187
Middle Gear Service
187
Middle Gear
187
Middle Gear Shims
188
Removal
189
Disassembly
191
Inspection
193
Middle Gear Shim Selection
195
Assembly
202
Middle Gear Lash Adjustment
207
Installation
208
Final Drive Gear and Drive Shaft
210
Troubleshooting
211
Removal
214
Disassembly
215
Inspection
217
Final Drive Pinion Gear and Ring Gear Shim Selection
218
Assembly
221
Final Gear Gear Lash Measurement and Adjustment
223
Installation
226
Chapter 7. Chassis
229
Front Wheels and Front Brake
229
Removal
230
Inspection
231
Installation
234
Rear Wheels/Rear Brake and Rear Axle
237
Removal
239
Inspection
241
Installation
244
Steering System
248
Removal
249
Inspection
251
Installation
252
Front Shock Absorber and Front Arm
256
Removal
257
Inspection
259
Installation
260
Rear Shock Absorber and Swingarm
263
Removal
264
Inspection
266
Installation
268
Chapter 8
271
Electrical
271
Electrical Components
271
Switch Inspection
272
Inspecting a Switch Shown in the Manual
272
Switch Continuity Inspection
273
Elec
273
Checking of Bulbs (for Headlight)
276
Checking Bulbs Condition
276
Ignition System
277
Circuit Diagram
277
Troubleshooting
278
Electric Starting System
282
Circuit Diagram
282
Starting Circuit Operation
283
Troubleshooting
284
Starter Motor
284
Starter Motor Inspection
288
Starter Motor Assembly
289
Charging System
291
Circuit Diagram
291
Troubleshooting
292
Lighting System
294
Circuit Diagram
294
Troubleshooting
295
Lighting System Check
295
Signal System
299
Circuit Diagram
299
Troubleshooting
300
Signal System Check
300
Chapter 9. Troubleshooting
305
Starting Failure/Hard Starting
305
Fuel System
305
Electrical System
305
Compression System
306
Poor Idle Speed Performance
306
Poor Medium and High-Speed Performance
306
Faulty Drive Train
307
Faulty Gear Shifting
308
Hard Shifting
308
Jumps out of Gear
308
Clutch Slipping
308
Clutch Dragging
308
Overheating
309
Faulty Brake
309
Poor Braking Effect
309
Shock Absorber Malfunction
309
Malfunction
309
Unstable Handling
310
Lighting System
310
Headlight Dark
310
Bulb Burnt out
310
Table of Contents
318
General Information
320
Machine Identification
320
Vehicle Identification Number
320
Model Label
320
Specifications
321
General Specifications
321
Maintenance Specifications
322
Engine
322
Chassis
323
Electrical
325
Cable Routing
326
Periodic Inspections and Adjustments
333
Introduction
333
Periodic Maintenance/Lubrication
333
Engine
335
Spark Arrester Cleaning
335
Chassis
336
Front Brake Fluid Level Inspection
336
Front Brake Pad Inspection
336
Brake Hose Inspection
337
Air Bleeding (Hydraulic Brake System)
337
Chassis
339
Front Wheel
339
Removal
340
Inspection
341
Front Brake
342
Brake Pad Replacement
343
Caliper Disassembly
345
Master Cylinder Disassembly
346
Inspection and Repair
347
Caliper Assembly
350
Master Cylinder Assembly
353
Rear Wheels/Rear Brake and Rear Axle
356
Front Shock Absorber and Front Arm
357
Rear Shock Absorber and Swingarm
358
Electrical
359
Electrical Components
359
Ignition System
360
Troubleshooting
361
Electric Starting System
366
Circuit Diagram
366
Starting Circuit Operation
367
Troubleshooting
368
Yfm250Xn Wiring Diagram
373
Table of Contents
379
Specifications
380
General Specifications
380
Maintenance Specification
381
Engine
381
Chassis
382
Electrical
382
Cable Routing
383
Periodic Checks and Adjustments
391
Introduction
391
Periodic Maintenance/Lubrication Intervals
391
Chassis
393
Adjusting the Front Brake
393
Adjusting the Rear Brake Light Swith
393
Electrical
394
Checking the Switch
394
Checking a Switch Shown in the Manual
394
Signal System
395
Circuit Diagram
395
Checking the Signal System
396
Yfm250Xp Wiring Diagram
398
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Yamaha BEARTRACKER YFM250XC Owner's Manual (163 pages)
Brand:
Yamaha
| Category:
Offroad Vehicle
| Size: 1.75 MB
Table of Contents
Warning
6
Table of Contents
8
Location of the Warning and Specification Labels
12
Safety Information
16
Description and Machine Identification
22
Identification Number Records
23
Key Identification Number
23
Vehicle Identification Number
24
Model Label
24
Control Functions
25
Main Switch
25
Indicator Lights
26
Handlebar Switches
26
Throttle Lever
28
Speed Limiter
29
Front Brake Lever
30
Rear Brake Pedal and Lever
30
Parking Brake
32
Shift Pedal
33
Drive Select Lever
33
Recoil Starter
34
Fuel Tank Cap
35
Fuel Cock
36
Starter (Choke)
37
Seat
38
Storage Box
39
Front Carrier
40
Rear Carrier
40
Rear Shock Absorber Adjustment
40
Pre-Operation Checks
42
Front and Rear Brakes
44
Fuel
46
Engine Oil
48
Final Gear Oil
49
Throttle Lever
49
Fittings and Fasteners
49
Lights
49
Switches
49
Battery
49
Tires
50
How to Measure Tire Pressure
52
Tire Wear Limit
53
Operation
54
Starting a Cold Engine
54
Starting a Warm Engine
56
Warming up
56
Drive Select Lever Operation and Reverse Driving
57
Shifting
58
To Start out and Accelerate
59
To Decelerate
60
Engine Break-In
60
Parking
61
Parking on a Slope
62
Accessories and Loading
63
Riding Your Atv
69
Getting to Know Your ATV
69
Ride with Care and Good Judgement
70
Failure to Inspect the ATV before Oper
75
Ating
75
Failure to Properly Maintain the ATV
75
What Can Happen
76
How to Avoid the Hazard
76
Be Careful Where You Ride
82
Turning Your ATV
89
Climbing Uphill
91
Scribed in the Owner's Manual
93
Riding Downhill
96
Crossing a Slope
98
Crossing through Shallow Water
100
Riding over Rough Terrain
102
Sliding and Skidding
103
What to Do if
105
What to Do
105
Periodic Maintenance and Adjustment
108
Owner's Manual and Tool Kit
108
Periodic Maintenance/Lubrication
110
Engine Oil
112
Engine Oil Replacement/Oil Filter Element Cleaning
113
Final Gear Oil
116
Spark Plug Inspection
118
Air Filter Cleaning
119
Carburetor Adjustment
122
Idle Speed Adjustment
122
Valve Clearance Adjustment
123
Throttle Lever Adjustment
123
Front Brake Pad Inspection
124
Rear Brake Shoe Inspection
124
Brake Fluid Level Inspection
125
Brake Fluid Replacement
126
Front Brake Adjustment
126
Rear Brake Adjustment
128
Adjusting the Rear Brake Light Switch
130
Clutch Adjustment
131
Cable Inspection and Lubrication
131
Brake Lever and Brake Pedal Lubrication
132
Steering Shaft Lubrication
133
Wheel Removal
134
Wheel Installation
134
Battery
136
Replenishing the Battery Fluid
138
Fuse Replacement
139
Replacing the Headlight Bulb
140
Headlight Beam Adjustment
141
Tail/Brake Light Bulb Replacement
142
Spark Arrester Cleaning
144
Troubleshooting
145
Troubleshooting Chart
146
Cleaning and Storage
147
Cleaning
147
Storage
149
Specifications
151
Noise Regulation
155
Maintenance Record
156
Atv Limited Warranty
157
Yamaha Extended Service (Y.e.s.)
159
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