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MP-16
Weatherford MP-16 Manuals
Manuals and User Guides for Weatherford MP-16. We have
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Weatherford MP-16 manual available for free PDF download: Operation & Maintenance Manual
Weatherford MP-16 Operation & Maintenance Manual (119 pages)
Triplex Pump, Two Piece Fluid End - 5,000 PSI
Brand:
Weatherford
| Category:
Water Pump
| Size: 5.08 MB
Table of Contents
Table of Contents
2
Product Details
5
Specifications
5
General Dimensions
6
Chapter 1: Introduction
7
Scope
7
Manual Organization
7
Safety Summary
8
Safety Symbols and Terms
8
General Safety
9
Common Hazards
10
Pump Specific Safety
11
Chapter 2: Storage & Installation
13
Installation
13
Transport Skid
13
Location and Orientation
13
The Prime Mover
14
Suction System
15
Discharge System
17
Power End Preparation
19
Auxiliary or Ancillary Systems
19
Installation Checklist
20
Storage
21
General Storage Guidelines
21
Special Conditions & Procedures
22
Upkeep
22
Returning to Service
23
Chapter 3: Operations
24
Starting Procedure
24
Initial Startup
24
Pre-Start Checklist
25
Start up Procedure
26
General Operations
27
Basic Troubleshooting
28
Excessive Vibration
28
Knocking in the Fluid End
29
Knocking in the Power End
30
Rapid Piston & Liner Wear
31
Difficulty Installing Liners in Liner Retention Flanges
32
Chapter 4: Maintenance
33
Tools & Equipment
33
Tools & Equipment Used
33
General Maintenance Guidelines
33
Initial Operations Maintenance
34
Fastener Torque Specifications
34
Biannual Inspection
34
Lubrication
35
Prestart Lubrication
35
Minimum Operating Speed
35
Power End Lubrication Guidelines
35
Pistons & Crosshead Extension Lubrication
36
Temperature Maintenance
36
Maintenance Schedules
37
Daily Maintenance Checklist
37
Biweekly Maintenance Checklist
38
Monthly Maintenance Checklist
38
Semiannual Maintenance Checklist
39
Annual Maintenance Checklist
39
Routine Maintenance Procedures
40
Venting Pressure in the Fluid End
40
Pre-Installation Procedure
40
Piston & Liner Maintenance Procedures
41
Removing the Piston & Liner as a Unit
41
Removing the Liner & Wear Plate
43
Piston Disassembly & Parts Replacement
45
Piston Cup Replacement
46
Installing the Liner Retainer & Wear Plate
47
Installing the Liner & Piston
48
Valve Maintenance Procedures
51
Valve Assembly
51
Removing the Valves
52
Installing the Valves
53
Charts & Diagrams
55
Torque Chart
55
Lubrication Chart
56
Chapter 5: Assembly/Disassembly
57
L-Style Fluid End Maintenance Procedures
57
Removing the Discharge Manifold
57
Removing the Suction Manifold
59
Removing the Fluid Modules
60
Installing the Fluid Modules & Manifolds
63
Discharge Cross Installation
66
Installing the Liner Wash System
66
Power End Maintenance Procedures
67
Removing the Wiper Box & Diaphragm Plate
67
Removing the Crosshead
70
Removing the Crosshead Guides
73
Removing the Crankshaft Assembly
74
Removing the Main Bearing
76
Removing the Connecting Rods
78
Removing the Wrist Pin Bearings
80
Turning the Main Gear
81
Removing the Main Gear
82
Removing the Pinion Shaft & Bearings
83
Power End Assembly Procedures
86
Installing the Pinion Shaft & Bearings
86
Mounting the Main Gear
89
Installing the Connecting Rods & Bearings
91
Installing the Main Bearing
94
Installing the Wrist Pin Bearing
96
Installing the Crankshaft Assembly
97
Installing the Crossheads & Crosshead Guides
99
Chapter 6: Glossary
102
Chapter 7: Parts Lists
108
Power End Assembly
108
Power Frame Assembly
109
Crankshaft Assembly
110
Main Bearing Assembly
111
Pinion Assembly
112
Crosshead Assembly
113
L-Style Fluid End Assembly
114
L-Style Suction Module Assembly
115
L-Style Valve Plug Assembly
115
L-Style Discharge Module Assembly
116
Liner Assembly
117
Expendable Components Assemblies
118
Piston Assembly
118
Valve Assemblies
119
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