Toro Greenmaster 1600 Walk Behind Mower Manuals

Manuals and User Guides for Toro Greenmaster 1600 Walk Behind Mower. We have 1 Toro Greenmaster 1600 Walk Behind Mower manual available for free PDF download: Service Manual

Toro Greenmaster 1600 Service Manual

Toro Greenmaster 1600 Service Manual (140 pages)

Brand: Toro | Category: Lawn Mower | Size: 3 MB

Table of Contents

Table of Contents

3
- Service Manual
  1
- Greensmaster
  4
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
  - Safety and Instruction Decals
    7
- Chapter 2 - Product Records and Manuals
  
  9
- Chapter 7 - Cutting Unit
  
  14
  - Specifications
    14
  - Adjustments
    15
Chapter 3 Engine

17
- Introduction
  17
  - Introduction
    18
- Chapter 5 - Electrical System
  
  18
- Chapter 6 - Controls, Wheels and Accessories
  
  18
  - Specifications
    18
    
    Specifications
    19
  - General Information
    19
    
    General Information
    20
    
    Filling the Fuel Tank
    20
    
    Fuel Shut-Off Valve
    21
    
    Adjustments
    22
    
    Clutch Control Adjustment
    22
    
    Adjusting V-Belts
    23
    
    Service and Repairs
    24
  - Services and Repairs
    24
    
    Engine Oil
    24
    
    Spark Plug and Ignition Components
    24
    
    Air Cleaner
    25
    
    Fuel Filter
    25
    
    Engine Removal and Installation
    26
    
    Lubrication
    29
Chapter 4 Traction and Reel Drive Systems

31
- Specifications
  32
- Special Tools
  33
  - Drum Bushing Tool Kit
    33
- Adjustments
  34
- Service and Repairs
  38
  - Reel Drive Assembly
    38
  - Reel Drive Belt Replacement
    39
  - Reel Drive Idler Pulley and Bearing
    39
  - Clutch Bearing
    40
  - Drum Drive Assembly
    42
  - Drum Drive Belt Replacement
    43
  - Drum Drive Idler Pulley and Bearing
    43
- Differential Axle Pulley and Bearing
  44
- Drum Shaft Bearing
  45
- Drum Assembly with Bearings
  46
- Drum Assembly with Bushings
  48
- Counter Shaft Assembly
  50
- Brake Band Replacement
  51
- Power Shaft Bearing
  52
- Differential Axle Bearing (Countershaft Housing)
  53
- Differential Idler and Bearing
  54
- Differential Assembly and Pulley
  55
- Differential Belt Replacement - Models 04051, 04052, and 04060
  59
- Differential Belt Replacement - Model 04050
  60
- Lubrication
  65
Chapter 5 Electrical System

67
Chapter 6 Controls, Wheels and Accessories

83
- Specifications
  84
- Adjustments
  85
  - Handle Height Adjustment
    85
- Service and Repairs
  86
  - Handle Assembly
    86
- Brake Cable Replacement
  88
- Clutch Cable Replacement
  90
- Throttle Cable Replacement
  92
- Wheels
  93
- Kickstand
  95
Chapter 7 Cutting Unit

97
- Introduction
  98
- Specifications
  99
- General Information
  100
  - Grass Basket Installation
    100
- Special Tools
  101
- Troubleshooting
  103
- Adjustments
  105
  - Leveling Drum to Reel
    105
  - Bedknife to Reel Adjustment
    106
  - Height-Of-Cut Adjustment
    107
  - Grass Shield Height Adjustment
    108
  - Cutoff Bar Adjustment
    108
- Backlapping
  109
- Lubrication
  109
- Service and Repairs
  109
- Bedbar
  110
- Bedknife Replacement and Grinding
  112
- Roller
  113
- Roller Bearing Replacement
  113
- Chapter 4 Reel
  
  114
Chapter 8 Grooming Reel Kit

117
- Specifications
  118
- General Information
  119
  - Clutch Engagement/Disengagement
    119
- Troubleshooting
  120
  - Factors Affecting Grooming
    120
  - Grooming Reel Mechanical Problems
    121
- Adjustments
  122
  - Height/Depth of Grooming Adjustment
    122
  - Drive Belt Tension Adjustment
    123
- Reel
  124
- Service and Repairs
  124
- Drive Belt Replacement
  127
- Reel Bearing Replacement
  127
- Clutch Assembly
  128
- Frame Assemblies (RH and LH)
  130
- Cutting Reel
  136
- Lubrication
  137

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