Sym VS2 Manuals

Manuals and User Guides for Sym VS2. We have 2 Sym VS2 manuals available for free PDF download: Service Manual

Sym VS2 Service Manual

Sym VS2 Service Manual (211 pages)

Brand: Sym | Category: Motorcycle | Size: 6.27 MB

Table of Contents

1. General Information

6
- Table of Contents
  6
- General Safety
  7
- Service Precautions
  8
- Specifications
  14
  - Lubrication System
    14
- Specifications
  15
- Torque Values
  16
- Troubles Diagnosis
  18
- Parts to be Greased
  22
2. Maintenance Information

24
- Periodical Maintenance Schedule
  25
- Fuel Lines / Cable
  26
  - Maintenance Information
    26
- Air Cleaner
  27
- Spark Plug
  27
- Valve Clearance
  28
- Carburetor Idle Speed Adjustment
  29
- Cylinder Compression Pressure
  30
- Ignition System
  30
- Brake System (Front Disk Brake)
  31
- Drive Belt
  31
- Brake Light Switch/Starting Inhibitor
  33
- Clutch Disc Wear
  33
- Headlight Beam Distance
  33
- Switch
  33
- Cushion
  34
- Nuts, Bolts Tightness
  34
- Side Stand
  34
- Steering Handle Top Bearing
  35
- Wheel/Tire
  35
- Special Tools List
  36
3. Lubrication System

40
- Lubrication System
  40
- Precautions in Operation
  41
- Troubleshooting
  41
- Engine Oil
  42
- Engine Oil Strainer Clean
  42
- Oil Pump
  43
- Gear Oil
  46
4. Fuel System

48
- Fuel System
  48
- Precautions in Operation
  49
  - Fuel System
    49
- Trouble Diagnosis
  50
- Carburetor Removal
  51
- Vacuum Chamber
  51
- Air Cut-Off Valve
  53
- Auto By-Starter
  54
- Float Chamber
  55
- Fuel Tank
  57
- Air Cleaner
  58
5. Engine Removal

60
- Engine Removal
  60
- Removal of Engine
  61
- Engine Hanger Removal
  64
- Removal of Engine Hanger Bush
  65
- Engine Hanger Installation
  66
- Engine Installation
  66
6. Cylinder Head/Valve

68
- Cylinder Head/Valve
  68
- Precautions in Operation
  69
- Troubleshooting
  70
- Cylinder Head Removal
  71
- Cylinder Head Disassembly
  73
- Cylinder Head Inspection
  74
- Valve Stem Replacement
  75
- Valve Seat Inspection and Service
  76
- Cylinder Head Reassembly
  78
- Cylinder Head Installation
  79
- Valve Clearance Adjustment
  81
7. Cylinder/Piston

82
- Cylinder/Piston
  82
- Precautions in Operation
  83
- Trouble Diagnosis
  83
- Cylinder Removal
  84
- Piston Removal
  85
- Piston Ring Installation
  87
- Cylinder Installation
  88
- Piston Installation
  88
8. V-Belt Driving System/Kick Starter

90
- Maintenance Description
  91
- Trouble Diagnosis
  91
- Left Crankcase Cover
  92
- Driving Belt
  93
  - Drive Face
    95
  - Clutch Outer/Driven Pulley
    98
    
    Final Driving Mechanism
    104
    
    Bearing Replacement
    108
10. Alternator/Starting Clutch

114
- Alternator
  114
- Precautions in Operation
  115
- A.C.G. Set Removal
  116
- Flywheel Removal
  116
- Right Crankcase Cover Removal
  116
- Starting Clutch
  117
- A.C.G. Set Installation
  120
- Flywheel Installation
  120
- Right Crankcase Cover Installation
  120
11. Crankcase / Crank

122
- General Information
  123
- Trouble Diagnosis
  123
- Disassembly of Crankcase
  124
- Crankshaft Inspection
  126
- Assembly of Crankcase
  127
12. Cooling System

130
- Cooling System
  130
- General Information
  131
- Trouble Diagnosis
  131
- System Test
  134
- Radiator
  135
- Water Pump
  137
- Thermostat
  141
13. Body Cover

144
- Maintenance
  145
- Front Cover
  146
- Handle Front Cover
  147
- Handle Rear Cover
  148
- Side Cover
  149
- Front under Spoiler
  150
- Luggage Box
  151
- Rear Carrier
  152
- 13. Body Cover
  153
- Inner Box
  154
- Floor Panel
  155
- Front Fender
  156
- Center Fender
  158
- Rear Fender
  158
14. Brake

160
- Mechanism Diagram-Rear Drum Brake
  161
- Maintenance Description
  162
- Trouble Diagnosis
  163
- Disk Brake System Inspection
  164
- Adding Brake Fluid
  165
- Brake Fluid Replacement / Air-Bleed
  166
- Disk Brake-Caliper
  167
- Brake Disk
  168
- Disk Brake - Master Cylinder
  168
- Rear Drum Brake
  171
15. Steering / Front Wheel / Front Cushion

174
- Operational Precautions
  175
- Trouble Diagnosis
  175
- Steering Handle
  176
- Front Wheel
  178
- Front Cushion
  181
- Steering Stem
  182
16. Rear Wheel / Rear Fork / Rear Cushion

184
- Operational Precaution
  185
- Trouble Diagnosis
  185
- Muffler
  186
  - Rear Wheel
    186
  - Rear Cushion
    188
17. Electrical System

190
- Electrical System
  190
- Maintenance Data
  191
- Technical Specification
  191
- Trouble Diagnosis
  192
- Battery
  193
- Charging System
  194
- Ignition System
  197
- Starting System
  199
- Meters
  200
- Light / Bulb
  201
- Switch / Horn
  203
- Fuel Unit
  206
- Cooling Fan Thermo Switch
  207
- Thermo Unit
  208
- Water Temperature Meter
  208
  - Electrical Diagram
    210

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Sym VS2 Service Manual

Sym VS2 Service Manual (195 pages)

Brand: Sym | Category: Motorcycle | Size: 19.47 MB

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