SELVA MARINE Ray 8 Manuals

SELVA MARINE Ray 8 Manuals

Manuals and User Guides for SELVA MARINE Ray 8. We have 1 SELVA MARINE Ray 8 manual available for free PDF download: Service Manual

SELVA MARINE Ray 8 Service Manual

SELVA MARINE Ray 8 Service Manual (439 pages)

Brand: SELVA MARINE | Category: Outboard Motor | Size: 4 MB

Table of Contents

Notice
2
How to Use this Manual
4
Manual Format
4
Important Information
8
Symbols
16
Table of Contents
18
General Information
20
Identification
22
CHAPTER 1 Serial Number

22
- Safety While Working
  24
- Fire Prevention
  24
- Ventilation
  24
- Self-Protection
  24
- Oils, Greases and Sealing Fluids
  24
- Good Working Practices
  26
  - The Right Tools
    26
  - Tightening Torque
    26
  - Disassembly and Assembly
    28
  - Non-Reusable Items
    28
  - Measuring
    30
  - Special Tools
    30
  - Removing and Installing
    34
- Specifications
  38
  - General Specifications
    40
  - Identification
    43
  - Maintenance Specifications
    44
Chapter 2

44
- Power Unit
  44
- Lower Unit
  50
- Electrical
  52
- Outboard Dimensions
  56
  - Bracket Dimensions
    64
  - Tightening Torques
    66
  - Specified Torques
    66
  - General Torques
    70
- Periodic Check and Adjustment
  72
Chapter 3

74
- Maintenance Interval Chart
  74
- Fonctionnement
  75
- Top Cowling
  78
- Checking the Water Drain Hole
  78
- Checking the Top Cowling Fit
  78
- Fuel System
  80
- Power Unit
  96
  - Adjusting the Valve Clearance
    98
  - Measuring the Compression Pressure
    102
  - Checking the Ignition Timing
    104
  - Checking the Timing Belt
    106
  - Power Unit/Cooling System
    106
  - Checking the Cooling Water Discharge
    106
- Lower Unit
  108
  - Changing and Checking the Gear Oil Level
    108
  - Recommended Gear Oil
    108
  - Checking the Lower Unit (for Air Leaks)
    110
  - Leakage Tester
    110
  - Checking the Anode
    112
  - Checking the Battery
    112
  - General
    112
  - Checking the Spark Plugs
    114
  - Lubrication Points
    118
    
    General
    120
    
    Fuel Joint, Fuel Filter and Fuel Pump
    124
    
    Removing/Installing the Fuel Joint, Fuel Filter and Fuel Pump
    124
  - Checking the Fuel Filter
    126
  - Checking the Fuel Joint
    126
  - Installing the Fuel Filter
    126
Chapter 4 Fuel Joint, Fuel Filter and Fuel Pump

126
- Fuel Pump
  128
- Disassembling/Assembling the Fuel Pump
  128
- Checking the Fuel Pump
  130
- Assembling the Fuel Pump
  130
- Intake System
  132
- Removing/Installing the Intake System
  132
- Installing the Intake Manifold
  136
- Disassembling/Assembling the Carburetor
  138
- Disassembling the Carburetor
  142
- Checking the Carburetor
  142
- Assembling the Carburetor
  144
- Adjusting the Carburetor
  144
- D'etancheite
  149
  - Disassembling/Assembling the Manual Starter
    156
  - Manual Starter
    156
  - Disassembling the Manual Starter
    160
  - Rotating Steps
    160
  - Assembling the Manual Starter
    162
  - Checking the Manual Starter
    162
  - Flywheel Rotor
    168
  - Removing/Installing the Flywheel Rotor
    168
  - Removing the Flywheel Rotor
    170
  - Installing the Flywheel Rotor
    172
  - Disconnecting/Connecting the Electrical Leads
    174
  - Disconnecting/Connecting the Cables and Hose (Short Handle)
    176
  - Disconnecting/Connecting the Cables and Hose (Long Handle)
    178
  - Removing/Installing the Power Unit
    182
  - Installing the Power Unit
    184
  - Removing/Installing the Left Side Electrical Components 1
    190
  - Removing/Installing the Left Side Electrical Components 2
    192
  - Removing/Installing the Thermostat, Timing Belt and Gears
    198
  - Thermostat, Timing Belt and Gears
    198
  - Removing the Drive Gear
    202
  - Removing the Driven Gear
    202
  - Removing the Timing Belt
    202
  - Checking the Thermostat
    204
  - Installing the Driven Gear
    204
  - Mesure
    205
    
    Installing the Drive Gear
    206
    
    Installing the Timing Belt
    208
    
    Anode and Exhaust Cover
    210
    
    Removing/Installing the Anode and Exhaust Cover
    210
    
    Installing the Exhaust Cover
    212
    
    Cylinder Head and Oil Pump
    214
    
    Removing/Installing the Cylinder Head and Oil Pump
    214
    
    Checking the Spark Plug
    218
    
    Installing the Cylinder Head
    218
    
    Installing the Oil Pump
    218
    
    Installing the Cylinder Head Cover
    220
    
    Disassembling/Assembling the Oil Pump
    222
    
    Oil Pump
    222
    
    Assembling the Oil Pump
    224
    
    Checking the Oil Pump
    224
    
    Camshaft and Valves
    226
    
    Removing/Installing the Camshaft and Valves
    226
    
    Checking the Valve and Valve Guide
    230
    
    Removing the Valve
    230
    
    Checking the Valve Spring
    232
    
    Checking the Camshaft
    234
    
    Checking the Rocker Arm Rocker Arm Shaft
    234
    
    Checking the Cylinder Head
    236
    
    Replacing the Valve Guide
    236
  - Ausbau und Einbau
    237
    
    Refacing the Valve Seat
    238
    
    Installing the Camshaft Oil Seal
    242
    
    Installing the Valve
    242
    
    Crankshaft, Piston and Cylinder Body
    244
    
    Removing/Installing the Crankshaft, Piston and Cylinder Body
    244
    
    Disassembling/Assembling the Piston and Connecting Rod
    246
    
    Checking the Cylinder Body
    248
    
    Checking the Piston
    248
    
    Calculating the Piston-To-Cylinder Clearance
    250
    
    Checking the Piston Pin
    250
    
    Checking the Crankshaft
    252
    
    Checking the Piston Ring
    252
    
    Checking the Crankshaft-Plain Bearing Oil Clearance
    254
  - Correctos
    254
    
    Checking the Crankshaft-Connecting Rod Oil Clearance
    258
    
    Installing the Connecting Rod
    262
    
    Installing the Piston Ring
    262
    
    Installing the Oil Seal
    264
    
    Installing the Piston and Connecting Rod
    264
  - Desarmado y Armado
    267
  - Medición
    269
  - Removing/Installing the Lower Unit (Standard Propeller)
    270
  - Desmontaje y Montaje
    271
  - Removing/Installing the Lower Unit
    274
CHAPTER 6 Propeller

274
- Removing the Propeller
  278
- Checking the Propeller
  278
- Installing the Lower Unit
  278
- Checking the Anode
  278
- Installing the Propeller
  280
- Water Pump
  282
- Removing/Installing the Water Pump
  282
- Checking the Woodruff Key
  284
- Installing the Cartridge Insert and Water Pump Housing
  284
- Checking the Water Pump Housing, Cartridge Insert and Impeller
  284
- Propeller Shaft Housing and Propeller Shaft
  286
- Removing/Installing the Propeller Shaft Housing Assembly and Propeller Shaft Assembly
  286
- Installing the Propeller Shaft Housing Assembly
  288
- Disassembling/Assembling the Propeller Shaft Assembly
  290
- Checking the Dog Clutch
  292
- Checking the Propeller Shaft
  292
- Assembling the Propeller Shaft Assembly
  292
- Disassembling/Assembling the Propeller Shaft Housing Assembly
  294
- Disassembling the Propeller Shaft Housing Assembly
  296
- Checking the Reverse Gear
  296
- Checking the Ball Bearing
  296
- Checking the Propeller Shaft Housing
  298
- Assembling the Propeller Shaft Housing Assembly
  298
- Drive Shaft and Forward Gear
  302
- Removing/Installing the Drive Shaft and Forward Gear
  302
- Removing the Ball Bearing
  304
- Checking the Pinion
  304
- Checking the Drive Shaft
  304
- Checking the Forward Gear
  304
  - Installing the Ball Bearing
    306
  - Bearing Housing, Shift Cam and Lower Case
    308
  - Removing/Installing the Bearing Housing, Shift Cam and Lower Case
    308
  - Removing the Solid Bushing
    310
  - Disassembling the Bearing Housing
    310
  - Checking the Coller
    310
  - Checking the Shift Cam
    310
  - Assembling the Bearing Housing
    312
  - Installing the Solid Bushing
    314
  - Backlash
    316
  - Measuring the Forward Gear Backlash
    316
  - Measuring the Reverse Gear Backlash
    318
  - Backlash Indicator
    320
  - Magnet Base
    320
  - Magnetic Base Attaching Plate
    320
  - Dial Gauge Stand
    320
- Bracket Unit
  322
- Electrical System
  384
  - Electrical Components
    388
  - Top View and Left Side View
    388
  - Details of the Wiring Harness Connection
    390
  - Electrical Components
    390
  - Two Lighting Coils
    392
  - Top View, Front View and Left Side View
    392
  - Electrical Components Analysis
    396
  - Digital Circuit Tester
    396
  - Measuring the Peak Voltage
    396
  - Peak Voltage Adaptor
    396
  - Measuring a Low Resistance
    398
  - Ignition System
    400
  - Checking the Ignition Spark Gap
    402
  - Checking the Spark Plug Caps and Ignition Coil
    402
  - Spark Plug Cap Resistance
    404
  - Ignition Coil Resistance
    404
  - Checking the Charge Coil
    406
  - Checking the Pulser Coil
    406
  - Checking the CDI Unit
    408
  - Ignition Control System
    410
  - Checking the Engine Stop Switch
    412
  - Checking the Oil Pressure Switch
    414
  - Checking Emergency Signal Light
    414
  - Charging System
    416
  - One Lighting Coil
    416
- Trouble Analysis
  420
  - Trouble Analysis Chart
    422
  - Trouble Shooting for Peak Voltage
    430
  - Check the Ignition System
    430
  - Wiring Diagram
    435

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