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DI16
Scania DI16 Manuals
Manuals and User Guides for Scania DI16. We have
11
Scania DI16 manuals available for free PDF download: Installation Manual, Operator's Manual
Scania DI16 Installation Manual (106 pages)
Brand:
Scania
| Category:
Engine
| Size: 21 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
System Overview
3
List of Abbreviations
3
Voltage Designations
3
System Overview
4
Positioning of the Displays
6
Connection
8
Electrical Cables
8
Junction Box, Connection
9
Junction Box, Components
13
Main Display (DCU), Connections
14
Auxiliary Display (RP), Connections
23
Safety Module (SDU), Connection
25
Gateway - Overview
25
Position of the Monitors on the Engine
26
Connecting Emergency Stop
27
Engine Shutdown Override in Systems with Safety Device Unit (SDU)
28
Using the Main Display
29
First Start
29
Buttons on the Displays
32
Functions and Display Modes
32
Configuring the Main Display and Upgrading Software with USB Memory Stick
34
Configuring the Main Display with a USB Memory Stick
35
Upgrading the Main Display or Auxiliary Display Software
36
Copying One Configuration File in the Main Display
36
Configuring the Main Display and Connecting Equipment, Examples
37
Connecting a Computer to the Main Display
37
03:04 Issue 2.0 En-GB
38
03:04 Issue 2.0 En-GB
39
Important System Settings
40
Examples of Connection of Sensors and Micro Switches
41
Configuring the Main Display, Detailed Description
59
Homepage
59
File Management: Dcu > File
60
Configuring Flexible Connections: Dcu > I/O Configuration > Flexible I/O
61
Configuring Input Signals: Dcu > I/O Configuration > Config Inputs
62
Configure Output Signals: Dcu > I/O Configuration / Config Outputs
76
Designing Instrument Pages: Dcu > User Interface
80
Set the Sequences for Starting, Stopping and for Lubrication: Dcu > Start/Stop/Pre- Lube
84
Changing the Engine Designation: Dcu > Engine Model
86
Setting the Maintenance Interval: Dcu > Service Interval
86
Network Settings: Dcu > Communication
88
Other Functions: Dcu > Miscellaneous
89
Sdu
93
Main Display Administration Section
94
Auxiliary Display
99
First Start
99
Auxiliary Display Administration Section
100
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Scania DI16 Installation Manual (97 pages)
Brand:
Scania
| Category:
Engine
| Size: 23 MB
Table of Contents
Table of Contents
2
System Overview
3
List of Abbreviations
3
Control Panel
4
Positioning of the Displays
5
Connection
7
Electrical Cables
7
Junction Box, Connection
8
Junction Box, Components
11
Main Display (DCU), Junction Blocks
12
Auxiliary Display (RP), Junction Blocks
19
Safety Module (SDU), Connection
22
Gateway - Overview
22
Position of the Monitors on the Engine
23
Connecting Emergency Stop
25
Engine Shutdown Override in Systems with Safety Device Unit (SDU)
26
Using the Main Display
27
First Start
27
Navigation
30
Administration in the Main Display
33
Service Mode
36
Configuring and Upgrading Software with USB Memory Stick
37
Configuring the Main Display with a USB Memory Stick
38
Upgrading the Main Display or Auxiliary Display Software
39
Copying One Configuration File in the Main Display
39
Configuring the Main Display Via a Web Browser
40
Connecting a Computer to the Main Display
40
General Information about the IP Address
42
Homepage
43
Logging in to the Main Display
44
Important System Settings: Dcu / Miscellaneous / System Type
44
Password: Dcu > Password
45
File Management: Dcu > File
46
Configuring Input Signals: Dcu > I/O Configuration > Config Inputs
47
Configure Output Signals: Dcu > I/O Configuration / Config Outputs
63
Relay Functions
66
Designing Instrument Pages: Dcu > Interface Design
67
Set the Sequences for Starting, Stopping and for Lubrication: Dcu > Start/Stop/Pre- Lube
69
Settings for the User Interface: Dcu > User Interface
72
Changing the Engine Designation: Dcu > Engine Model
73
Setting the Maintenance Interval: Dcu > Service Interval
74
Network Settings: Dcu > Communication
75
Other Functions: Dcu > Miscellaneous
77
Fuel Consumption
78
Sdu
82
Auxiliary Display
83
First Start
83
Administration in the Auxiliary Display
85
Examples of Connection of Sensors and Monitors
92
Connection of 4-20 Ma, E.g. Oil Pressure Sensor for the Reverse Gear
92
Connection of PT100, E.g. Coolant Temperature Sensor
94
Connection of Switch Input, E.g. Low Engine Oil Pressure Monitor
96
Scania DI16 Operator's Manual (60 pages)
EMS with S6/PDE
Brand:
Scania
| Category:
Engine
| Size: 3 MB
Table of Contents
Important Information
1
Preface
2
Table of Contents
3
Contents
3
Certified Engines
4
Environmental Responsibility
4
Power Classes
5
Safety Information
6
Daily Inspection
7
Lifting the Engine
8
Stop the Engine
8
Type Designations
10
EMS Engine Management System
12
Location of Sensors for EMS with S6 on DI16
13
Troubleshooting Using Flash Codes for the EMS Control Unit
14
Reading off Control Unit Fault Codes
14
Clearing Fault Codes
14
Overview of Flash Codes for the EMS Control Unit
15
Troubleshooting Using Flash Codes for the EMS
16
Coordinator
16
Reading off Coordinator Fault Codes
16
Clearing Fault Codes
16
Overview of Flash Codes for the EMS Coordinator
17
Starting and Running
18
First Start
18
Checks before Running
19
Starting the Engine
19
Running
20
Starting at Low Temperatures
20
Engine Speed
20
Coolant Temperature
21
Oil Pressure
22
Stopping the Engine
23
Checks after Running
23
Maintenance
24
Engines with few Hours of Operation
24
Inspection Schedule
25
Lubrication System
26
Oil Grade
26
Checking the Oil Level
27
Oil Change
27
Cleaning the Centrifugal Oil Cleaner
28
Renewing the Oil Filter
30
Renewing the Closed Crankcase Ventilation Filter
31
Cooling System
31
Checking the Coolant Level
31
Checking the Sacrificial Anodes
32
Checking the Sea Water Pump Impeller
32
Checking the Coolant
33
Scania CV
33
Changing the Coolant
35
Cleaning the Cooling System
36
Heat Exchanger
36
Internal Cleaning
39
Air Cleaner
40
Checking the Read-Out from the Vacuum Indicator
40
Cleaning or Renewing the Filter Element
40
Fuel System
42
Checking the Fuel Level
42
Renewing the Fuel Filter
42
Fuel Tanks
42
Bleeding the Fuel System
43
Electrical System
44
Checking the Electrolyte Level in Batteries
44
Checking the State of Charge in Batteries
44
Cleaning the Batteries
44
Renewing the Battery
45
Checking the Coolant Level Monitor
45
Miscellaneous
46
Checking the Drive Belt
46
Check for Leaks, Rectify as Necessary
47
Checking and Adjusting the Valve
48
Clearance
48
Checking and Adjusting the Unit Injector Rocker Arms
48
Preparing the Engine for Storage
51
Preservative Oil
52
Preparations for Storage
52
Winter Storage
52
Technical Data
54
Fuel
56
EC Declaration of Conformity
58
Alphabetical Index
59
Scania Assistance
60
Scania CV 2011
60
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Scania DI16 Installation Manual (46 pages)
Brand:
Scania
| Category:
Engine
| Size: 4 MB
Table of Contents
Marine Engines
1
Table of Contents
2
Engine Suspension
3
Design Requirements
3
Flexible Engine Suspension
4
Rigid Engine Suspension
6
Suspension of Reverse Gear
7
Permissible Installation and Operating Angles
8
Flywheel Housings
9
Lifting the Engine
10
Engine Bed
10
Accessibility for Maintenance and Repairs
11
Installation Requirements
11
Clearances
13
Engine Alignment
14
Flexible Coupling
15
Aligning Engine and Shafts
16
Power Transmission
21
Flexible Coupling
21
Friction Clutch
22
Transmission Types
23
Mechanical Transmissions
23
Belt Transmissions
23
Power Take-Offs
25
Front-Mounted Power Take-Offs
25
Side-Mounted Power Take-Offs
27
Connection of Sensors for External Monitoring Systems
34
DI09 and DI13
35
Di16
37
Torsional Oscillations
39
Data for Torsional Oscillation Calculation
39
Torsional Oscillation Calculations from Scania
40
General Tightening Torques for Screw Joints
42
Specification of Normal Tightening Torques
42
Tightening Torques
43
Scania DI16 Installation Manual (40 pages)
Brand:
Scania
| Category:
Engine
| Size: 1 MB
Table of Contents
Table of Contents
2
Introduction
3
Different Requirements
3
Grounding
3
Abbreviations
3
Safety During Electric Welding
3
Batteries and Alternators
4
Batteries
4
Battery Cables
5
Connection of Batteries
6
Battery Master Switch
7
Alternator Charging for Marine Engines
8
Marine Engines with Split Ground System
9
Electrical Cables
10
Routing Cables
10
Calculating Cable Cross-Section
11
Splicing and Repair
14
Connection to Engine
16
Connection to Engine Without Scania Base System
16
Current Consumption of the Electrical System
17
Engine Interface
18
Pin Numbering for Connectors
21
Connection of Starter Motor or Alternator
25
Connection of Coolant Level Monitor
26
Connection of Oil Level Sensor
30
Connection of Water Separating Prefilter on Marine Engines (PDE Engines)
32
Engine Control Unit
33
Operating Voltage
33
Protection Class
33
Connection of Limp Home Mode
34
Engine Running Signal
36
Work Description for Connectors
37
Connector for Engine Interface
37
Connector for Engine Control Unit
40
Scania DI16 Installation Manual (28 pages)
Cooling system
Brand:
Scania
| Category:
Engine
| Size: 3 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Sea Water Circuit
3
Draining the Sea Water Circuit
4
Pipes and Hoses
5
Pressure Ratios
5
Sea Water Intake
6
Sea Water Filter
6
Warning System for Low Sea Water Flow
7
Coolant Circuit
8
Draining Coolant
10
Filling Coolant
11
Sea Water and Coolant Flow of the Water Pumps
12
Pump with Rubber Impeller
12
Self-Priming Pump
13
Connecting an External Expansion Tank
14
Coolant Volumes
14
Keel Cooling
15
Keel Cooling Engines with 1 Coolant Circuit
15
Keel Cooling Engines with 2 Coolant Circuits
17
Pressure Drop and Coolant Flow
19
Keel Cooling Design and Installation
21
Cooling System with Air-Cooled Cooler
22
Connecting an Auxiliary Oil Cooler
23
Engines with Heat Exchanger
23
Engines with Keel Cooling
23
Connecting a Cab Heater
24
Immersion Heater
26
Electrolytic Corrosion
27
Important Data
28
Scania DI16 Installation Manual (24 pages)
SCR system
Brand:
Scania
| Category:
Engine
| Size: 3 MB
Table of Contents
Table of Contents
2
SCR and Reductant
3
System Overview
4
Exhaust Pipe
6
Pipe Lengths
6
Exhaust Pipe Bends
7
Pipe Material
8
Other Requirements
8
Branch Pipe
8
Main Tank for Reductant and Reductant Pipes
9
Example of Installation
9
Materials for Pipes and Main Tank
10
Main Tank
10
Main Tank to Buffer Tank
10
Buffer Tank to the Evaporator
11
Reductant Tank (Buffer Tank)
12
Position
12
Mounting
13
Connecting the Reductant Tank
14
Exhaust Routing Valve
15
Position
15
Mounting
16
Connection of Coolant
17
Evaporator
19
Position
19
Mounting
19
Connection of Reductant Doser
20
SCR Catalytic Converter
21
Position
21
Mounting
21
Nox Sensor
22
Fitting
22
Exhaust Gas Temperature Sensor
23
Fitting
24
Scania DI16 Installation Manual (25 pages)
Exhaust system
Brand:
Scania
| Category:
Engine
| Size: 2 MB
Table of Contents
Exhaust System
1
Marine Engines
1
Table of Contents
2
Sound Reduction
3
Exhaust Noise
3
Exhaust System Design
4
Connection of Exhaust System to Engine
7
V-Clamp
7
Exhaust Pipe Bends
8
Weld Flanges for Connection to Turbocharger
11
Exhaust Bellows
12
Exhaust Back Pressure
13
Measuring Exhaust Back Pressure
13
Type of Exhaust System
14
Wet Exhaust System
15
Insulating the Exhaust System
17
Protection against Water Ingress
19
Multi-Engine Installation
20
Dimensioning the Exhaust System
22
Calculation Example
23
Important Data
25
Scania DI16 Installation Manual (16 pages)
Fuel system
Brand:
Scania
| Category:
Engine
| Size: 1 MB
Table of Contents
Fuel System
1
Marine Engines
1
Table of Contents
2
Fuel Tank
3
Position
3
Fuel Tank Design
4
Main Tank and Buffer Tank
4
Fuel Pipes
5
Minimum Inside Diameter of Fuel Lines
5
Fuel Filter
6
PDE and XPI Engines
6
PDE Engines
8
XPI Engines
9
Fuel Cooler
10
Feed Pump Flow Rates
11
PDE Engines
11
XPI Engines
11
Flow and Pressure
12
PDE Engines
12
XPI Engines
12
Risk of Fire
13
Fuel Grade and Power for PDE Engines
14
Important Data
16
Scania DI16 Installation Manual (17 pages)
Fuel system
Brand:
Scania
| Category:
Engine
| Size: 1 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Fuel Tank
3
Position
4
Fuel Tank Design
5
Main Tank and Buffer Tank
6
Fuel Lines
7
Fuel Filter
8
PDE and XPI Engines
8
PDE Engines
10
XPI Engines
11
Fuel Cooler
12
Feed Pump Flow Rates
13
Risk of Fire
14
Fuel Grade and Power for PDE Engines
15
Important Data
17
Scania DI16 Installation Manual (15 pages)
Intake system and ventilation
Brand:
Scania
| Category:
Engine
| Size: 1 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Intake Air
4
Intake Air Taken from Outside Engine Room
5
Intake Air Taken from Engine Room
8
Air Cleaner
10
Air Cleaners with Precleaner
11
Air Cleaners Without Precleaner
11
Turbo-Mounted Filter
12
Clean Air
12
Air Pressure
13
Crankcase Ventilation
14
Important Data
15
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