Ricoh Aficio MP 8001 Copier Parts Manuals

Manuals and User Guides for Ricoh Aficio MP 8001 Copier Parts. We have 12 Ricoh Aficio MP 8001 Copier Parts manuals available for free PDF download: Service Manual, Troubleshooting Manual, Manual, Design Manual, User Manual, Quick Start Manual, Installation Manual, Specifications

Ricoh Aficio MP 8001 Service Manual

Ricoh Aficio MP 8001 Service Manual (1351 pages)

Brand: Ricoh | Category: Printer | Size: 55 MB

Table of Contents

D062/D063/D065/D066

13
- Table of Contents
  13
- Read this First
  25
- Laser Safety
  26
- Product Information
  
  33
- Product Information
  
  35
  - Machine Configuration
    36
  - Guidance for those Who Are Familiar with Predecessor Products
    40
  - Overview
    41
    
    Mechanical Component Layout
    41
    
    Paper Path (with Cover Interposer Tray)
    43
    
    Paper Path (with 9-Bin Mailbox)
    44
    
    Drive Layout
    45
  - Specifications
    35
- Installation
  
  47
  - Installation Requirements
    49
    
    Operating Environment
    49
    
    Machine Level
    50
    
    Minimum Space Requirements
    50
    
    Dimensions
    51
    
    Peripheral/Option Summary Table
    51
    
    Power Requirements
    54
  - Main Machine
    55
    
    Accessory Check
    55
    
    Installation Procedure
    56
    
    Removing Tapes and Retainers
    56
    
    Removing and Filling the Development Unit
    59
    
    Re-Installing the Development Unit
    62
    
    Initializing the Drum Settings
    63
    
    Tandem Tray
    64
    
    Machine Level
    66
    
    Connecting the Drum Heater Connector and the Tray Heater Connector
    67
    
    Date/Time Setting
    67
    
    SP Codes
    67
    
    Installing the Scanner Heater
    68
  - A3/Dlt Feeder Kit (D482)
    70
    
    Accessory Check
    70
    
    Installation Procedure
    70
  - Lct (B473)
    74
    
    Accessory Check
    74
    
    Installation Procedure
    74
    
    Removing Tape
    74
    
    Installing the LCT
    75
    
    Preparing the Main Machine
    75
  - Lg/B4 Feeder Kit (B474)
    78
    
    Accessory Check
    78
    
    Installation Procedure
    79
  - Multi Folding Unit (D454)
    83
    
    Accessories
    83
    
    Installation
    84
    
    Tapes
    84
    
    Ground Plate
    85
    
    Paper Guide, Sponge Strip
    85
    
    Docking
    86
    
    Height Adjustment
    88
    
    Power Cord, Breaker Switch Test
    88
    
    Proof Tray Auxiliary Plate
    89
  - 3000-Sheet Finisher (D460)
    91
    
    Accessory Check
    96
    
    Installation
    97
  - Jogger Unit (B513)
    102
    
    Accessory Check
    102
    
    Installation Procedure
    102
  - 2000/3000-Sheet Finishers (D373/D374)
    105
    
    Installation Procedure
    105
    
    Removing Tapes and Retainers
    105
    
    Docking the Finisher
    107
    
    Attaching the Trays
    110
    
    Enabling Booklet Binding (D373 Only)
    111
    
    Leveling the Finisher
    111
    
    Selecting the Staple Supply Name
    111
    
    Auxiliary Trays
    112
  - Punch Unit (B702)
    114
    
    Accessories
    114
    
    Installation Procedure
    114
  - Cover Interposer Tray (B704)
    119
    
    Installation Procedure
    119
    
    Removing Tapes and Retainers
    119
    
    Attaching the Extensions for the D460
    120
    
    Preparing the Finisher (D373/D374/D460)
    120
    
    Attach the Extensions to the D460
    122
    
    Prepare the Cover Interposer for the D460
    122
    
    Attaching the Extensions for the D373/D374
    123
    
    Attaching the Corner Plates for the D460
    124
    
    Attaching the Interposer Tray (D373/D374/D460)
    124
  - Output Jogger Unit (B703)
    128
    
    Accessories
    128
    
    Installation Procedure
    128
  - Mail Box (B762)
    131
    
    Accessory Check
    131
    
    Installation Procedure
    131
  - Copy Tray (B756)
    135
    
    Accessories
    135
    
    Installation
    136
  - Key Card Bracket (B498), Key Counter Bracket (B452)
    138
    
    Key Card Bracket B498 Accessories
    138
    
    Key Counter Bracket B452 Accessories
    139
    
    Assemble the Key Counter Bracket
    140
    
    Install the Key Card Bracket and Assembled Key Counter
    140
    
    Installation
    140
    
    Installation
    143
  - Copy Connector Kit (B328)
    147
    
    Accessories
    147
    
    Preparation
    147
    
    Installation
    148
  - Usb2.0/Sd Slot Type C (D464)
    150
    
    Accessories
    150
    
    Installation
    150
  - Mfp Options
    155
    
    Merging Applications on One Sd Card
    155
    
    Overview
    155
    
    Merging Applications
    156
    
    Common Procedures
    157
    
    Inserting SD Cards
    157
    
    Undo Exec
    157
    
    Accessories
    158
    
    Installation
    158
    
    Printer Scanner Unit (D462)
    158
    
    Storing Copied SD Cards
    158
    
    Accessories
    160
    
    Installation
    160
    
    Postscript3 Unit (D462-20/22/23)
    160
    
    Ieee802.11A/G Interface Unit Type J (D377)
    161
    
    Accessories
    162
    
    SP Mode Settings for 802.11A/G Wireless LAN
    162
    
    Accessory Check
    163
    
    File Format Converter Type E (D377)
    163
    
    Installation
    163
    
    Rev. 08/03/2009
    163
    
    Accessory
    165
    
    Before You Begin the Procedure
    165
    
    Hdd Encryption Unit Type a (D377)
    165
    
    Installation Procedure
    166
    
    Seal Check and Removal
    166
    
    Recovery from a Device Problem
    167
    
    Restoring the Encryption Key
    167
    
    Accessories
    168
    
    Before You Begin
    168
    
    Clearing the NVRAM
    168
    
    Data Overwrite Security Unit Type H (D377-06)
    168
    
    Seal Check and Removal
    169
    
    Installation
    170
    
    Accessories
    172
    
    Browser Unit Type E (D430)
    172
    
    Installation
    172
    
    Accessories
    173
    
    Copy Data Security Unit Type C (B829)
    173
    
    After Replacing the Copy Data Security Unit
    174
    
    Installation
    174
    
    Ipu
    174
    
    VM Card (D463)
    175
    
    Accessories
    176
    
    Ieee1284 (B679)
    176
    
    Accessories
    178
    
    Gigabit Ethernet Type B (D377)
    178
    
    Installation
    178
    
    Testing the Sd Card/Usb Slot
    180
- Preventive Maintenance
  
  182
  - Pm Tables
    184
- Replacement and Adjustment
  
  186
  - General Cautions
    188
    
    Drum
    188
    
    Drum Unit
    188
- Replacement and Adjustment
  
  188
  - Transfer Belt Unit
    189
  - Charge Corona
    189
  - Development
    190
  - Cleaning
    190
  - Fusing Unit
    191
  - Paper Feed
    191
  - Used Toner
    191
  - Special Tools and Lubricants
    192
    
    Lubricants
    192
    
    Special Tools
    192
  - Operation Panel and External Covers
    193
    
    Front Door
    193
    
    Operation Panel
    193
    
    Right Covers
    194
    
    Left Covers
    195
    
    Rear Covers
    195
  - Scanner
    197
    
    Adf
    197
    
    Adf and Top Covers
    197
    
    Exposure Glass
    198
    
    Top Covers
    198
    
    Scanner Original Size Sensors
    199
    
    Exposure Lamp
    200
    
    Lens Block
    200
    
    Siob
    201
    
    Scanner Motor
    202
    
    Scanner Hp Sensor
    203
    
    Scanner Wire Removal
    204
    
    Scanner Wire Replacement
    204
    
    Scanner Wire Reinstallation and Scanner Position Adjustment
    205
  - Laser Unit
    207
    
    Caution Decals
    207
    
    Ld Unit, Polygon Motor and Polygon Motor Drive Board
    207
    
    Laser Synchronization Detector Replacement
    209
    
    SP Adjustments
    209
    
    Laser Unit Alignment
    210
  - Drum Unit
    212
    
    Development Unit Removal
    212
    
    Drum Removal
    212
    
    Drum Re-Installation
    214
    
    Replacement with a Used Development Unit
    214
    
    Charge Corona Unit
    215
    
    Charge Corona Wire and Grid
    215
    
    Charge Corona Wire Cleaning Pads
    217
    
    Opc Drum Removal
    217
    
    Dusting the Drum Surface
    219
    
    Ptl
    220
    
    Drum Potential Sensor
    221
    
    Quenching Lamp
    221
    
    Cleaning Blade
    222
    
    Cleaning Filter
    222
    
    Cleaning Brush
    223
    
    ID Sensor
    224
    
    Pick-Off Pawls
    224
    
    Drum Motor
    225
    
    Toner Collection Bottle
    226
    
    Toner Separation Unit
    226
    
    Ozone Filters
    227
    
    Internal Dust Filter
    228
    
    Optics Dust Filter
    228
    
    Toner Cooling Fan
    228
  - Development Unit
    230
    
    Developer Replacement
    230
    
    Preparation
    230
    
    Removal
    230
    
    Reinstallation
    231
    
    Development Filter
    232
    
    Entrance Seal and Side Seals
    233
    
    Removal
    233
    
    Reinstalling
    234
    
    Td Sensor
    234
    
    Toner End Sensor
    235
    
    Toner Supply Motor
    235
    
    Cleaning Requirement
    236
    
    Development Motor
    237
  - Transfer Belt Unit
    238
    
    Transfer Belt Unit Removal
    238
    
    Transfer Belt Removal
    239
    
    Re-Installation
    240
    
    Transfer Roller Cleaning Blade
    241
    
    Discharge Plate
    242
    
    Reinstallation
    242
    
    Re-Installation
    243
    
    Transfer Power Pack
    243
  - Fusing Unit
    244
    
    Fusing Unit Removal
    244
    
    Fusing Unit Thermistors and Thermostats
    245
    
    Reinstallation
    246
    
    Web Cleaning Roller
    246
    
    Web Unit Disassembly
    246
    
    Reinstallation
    247
    
    Web Unit Re-Assembly
    248
    
    Web Motor and Web End Sensor
    249
    
    Fusing Lamps
    250
    
    Fusing Lamps, Hot Roller, and Pressure Roller
    250
    
    Pressure Roller Cleaning Unit
    250
    
    Reinstallation
    250
    
    Hot Roller and Pressure Roller
    253
    
    Pressure Roller
    255
    
    Spring Adjustment
    256
    
    Stripper Pawls
    256
    
    Nip Band Width Adjustment
    257
    
    Fusing Unit Exit Sensor
    258
    
    Fusing/Exit Motor
    259
    
    Fusing Exit Sensor and Exit Unit Entrance Sensors
    260
  - Duplex Unit
    261
    
    Duplex Unit Removal
    261
    
    Reinstallation
    261
    
    Duplex Unit Side-To-Side Adjustment
    262
    
    Jogger Fence Adjustment
    262
    
    Duplex Inverter Motor
    263
    
    Duplex Motors
    263
    
    Duplex Jogger and Transport Motors
    264
    
    Duplex Entrance Sensor
    265
    
    Duplex Sensors
    265
    
    Jogger HP Sensor
    265
    
    Duplex Transport Sensor 3
    266
    
    Inverter Exit Sensor, Transport Sensors 1 & 2
    266
    
    Duplex Jogger Belt Adjustment
    267
  - Paper Feed
    269
    
    Paper Tray
    269
    
    Tandem Tray
    269
    
    Rear Fence Return Sensor Replacement
    271
    
    Universal Tray
    271
    
    Rear Fence Hp Sensor Replacement
    272
    
    Tandem Right Tray Paper Sensor Replacement
    272
    
    Bottom Plate Lift Wire Replacement
    273
    
    Reinstallation
    274
    
    Tandem Tray Paper Size Change
    275
    
    Pick-Up, Feed, Separation Roller Replacement
    278
    
    Tandem Tray Side Registration
    278
    
    Feed Unit
    279
    
    For D062/D063
    281
    
    For D065/D066
    281
    
    Paper Feed Motors
    281
    
    Separation Roller Pressure Adjustment
    283
    
    Relay Sensor
    284
    
    By-Pass Paper Size Detection Board
    285
    
    Reinstallation
    286
    
    By-Pass Tray Rollers
    287
    
    By-Pass Separation Roller Pressure Adjustment
    288
    
    Registration Sensor
    289
    
    Registration and By-Pass Unit Removal
    290
  - Pcbs and Hdd
    292
    
    Cnt Board (Controller Board)
    292
    
    Nvram
    293
    
    NVRAM on the BCU
    293
    
    Reinstallation of CNT Board
    293
    
    NVRAM on the Controller
    294
    
    Hdd
    295
    
    Reinstallation
    296
    
    Bcu
    297
    
    Ctl-Psu
    297
    
    Cnb
    299
    
    Pfb
    299
    
    Replace the BCU
    299
    
    Drb
    300
    
    Psu
    301
    
    Reinstallation of PSU
    301
  - Adf
    302
    
    Adf Covers
    302
    
    Feed Belt and Pick-Up Roller
    303
    
    Feed Unit
    303
    
    Registration Sensor
    305
    
    Separation Roller
    305
    
    Adf Control Board
    307
    
    Original Width, Interval, Separation and Skew Correction Sensors
    307
    
    Original Length Sensors
    308
    
    Df Position and Aps Sensors
    309
    
    Other Adf Sensors
    310
    
    Bottom Plate Lift Motor
    311
    
    Feed Motor
    311
    
    Exit Motor and Transport Motor
    312
    
    Cis Unit
    313
    
    Pick-Up Roller Motor and Hp Sensor
    313
    
    Adf Exit Sensor
    314
    
    Adf Transport Belt Assembly
    315
    
    Reinstallation
    316
    
    Removing the Belt
    316
    
    Reinstalling the Belt
    318
    
    Reattaching the White Cover
    319
  - Copy Image Adjustments: Printing/Scanning
    320
    
    Image Adjustments: Printing
    320
    
    Preparation
    320
    
    Registration - Leading Edge/Side-To-Side
    320
    
    Blank Margin
    321
    
    Image Adjustments: Scanning
    323
    
    Registration Buckle Adjustment
    323
    
    Registration: Platen Mode
    323
    
    Magnification
    324
    
    Sub Scan Magnification
    324
    
    Adf Scanning Adjustments
    325
    
    DIP Switch Settings (ADF Main Board)
    325
    
    Vertical Black Lines
    325
    
    ADF Skew Correction
    326
  - Touch Screen Calibration
    328
- System Maintenance
  
  330
  - Service Program Mode
    332
    
    General Notes
    332
    
    Service Mode Lock/Unlock
    332
    
    To Enter and Exit the Service Program Mode
    332
    
    Button Selection Entry
    333
    
    Direct Entry
    333
    
    To Switch to the Copy Window for Test Printing
    333
    
    Using the SP Mode
    333
    
    Sp Mode Button Summary
    334
    
    Sp Mode Print (Smc Print)
    335
  - Resets
    336
    
    Memory All Clear: Sp5801
    336
    
    Resetting Copy/Document Server Features Only
    338
    
    Resetting the System
    338
    
    Software and Setting Reset
    338
    
    Software Reset
    338
    
    Resetting Scanner Features Only
    339
  - Test Pattern Printing
    340
    
    Printing Test Pattern: Sp2902-003
    340
    
    Test Pattern Table
    340
    
    Ipu Front/Back Test Patterns: Sp2902-001,002
    342
    
    Test Pattern Table
    342
    
    Ipu Printing Test Pattern: Sp2902-004
    344
  - Updating the Firmware
    346
    
    Doing the Software Update Procedure
    346
    
    Software Update
    346
    
    Software Update Procedure
    346
    
    Errors During Firmware Update
    349
    
    Updating the LCDC for the Operation Panel
    350
    
    Downloading Stamp Data
    351
    
    Uploading/Downloading Nvram Data
    351
    
    Downloading an SD Card to NVRAM
    352
    
    Uploading Content of NVRAM to an SD Card
    352
  - Service Program Mode Tables
    353
    
    Sp Tables
    353
  - Input/Output Check
    354
  - Using the Debug Log
    355
    
    Setting up "Save Debug Log
    355
    
    To Switch Debug Log on
    355
    
    To Select the Target for the Debug Log File
    356
    
    To Select Events
    357
    
    To Select One or more Memory Modules for Recording in the Debug Log File
    360
    
    More about Debug Log
    363
    
    Retrieving the Debug Log from the Hdd
    363
    
    SP5857-015: SD to SD (Any)
    363
    
    SP5857-016: Make HDD Logfile
    363
    
    SP5857-017: Make SD Log File
    364
  - Dip Switch Tables
    365
    
    Bcu (Base Engine Control Unit)
    365
    
    BCU Base Board DIP SW101
    365
- Troubleshooting
  
  366
  - Service Call Conditions
    368
- Troubleshooting
  
  368
  - Important Sp Codes
    369
  - Jam Detection
    370
    
    Frequent Paper Jams
    370
    
    Sensor Locations
    370
  - Program Download
    373
    
    Download Error Codes
    373
    
    Recovery Methods
    373
  - Timing Charts
    379
    
    Feed, Transport, Feed Out: Face-Up
    379
    
    Transport, Inverter, Feed Out: Face-Down
    380
    
    Duplex Transport
    381
  - Other Problems
    383
    
    Blown Fuse Conditions
    383
    
    Common Problems
    383
- Energy Saving
  
  386
  - Energy Save
    388
    
    Energy Saver Modes
    388
    
    Timer Settings
    388
    
    Recommendation
    389
    
    Return to Stand-By Mode
    389
    
    Energy Save Effectiveness
    390
  - Paper Save
    392
    
    Combine Mode
    392
    
    Duplex
    392
    
    Effectiveness of Duplex/Combine Function
    392
D062/D063/D065/D066 Appendices

398
- Type
  398
- 1 Appendix: General Specifications
  
  402
  - General Specifications
    402
    
    Adf
    406
    
    Power Consumption
    407
    
    Noise Emission
    408
  - Optional Equipment
    411
    
    A3/11" X 17" Tray Type 9001 (D482)
    411
    
    Rt43 (A4 Lct) (B473)
    411
    
    Finisher Sr4050 (3K Finisher D460)
    412
    
    Shift Tray
    412
    
    Stapler
    412
    
    Upper Tray
    412
    
    Punch Unit Type 1075 (B531)
    413
    
    Output Jogger Unit Type 1075 (B513)
    415
    
    Finisher
    416
    
    Finisher Sr4030 (3K Finisher D374)
    416
    
    Lg Size Tray Type 1075 (B474)
    416
    
    Stapler
    417
    
    Finisher
    418
    
    Finisher Sr4040 (2K Booklet Finisher D373)
    418
    
    Stapler
    419
    
    D373/D374 Paper Specifications
    421
    
    Punch Unit Type 3260 (B702)
    422
    
    9-Bin Mailbox (B762)
    423
    
    Cover Interposer Tray Type 3260 (B704)
    423
    
    General
    424
    
    Multi-Folding Unit Fd5000 (D454)
    424
    
    Tray Capacity
    427
- 2 Appendix: Pm Tables
  
  432
  - Pm Tables
    432
    
    Around the Drum
    434
    
    Main Machine
    434
    
    Scanner Optics
    434
    
    Development Unit
    436
    
    Paper Feed
    436
    
    Transfer Belt Unit
    437
    
    Fusing Unit and Paper Exit
    438
    
    Duplex
    439
    
    Adf
    440
    
    Optional Peripheral Devices
    440
    
    Rt43 (A4 Lct) (B473)
    440
    
    Cover Interposer Tray Type 3260 (B704)
    441
    
    Finisher SR4050 (3K Finisher D460)
    441
    
    (D373)
    442
    
    Finisher SR4030 (D374)/ SR4040 (D373)
    442
    
    Punch Unit Type 3260 (B702) for Finisher SR4030 (D374)/ SR4040
    442
    
    Multi-Folding Unit FD5000 (D454)
    443
    
    Related SP Codes
    443
- 3 Appendix: Service Call Conditions
  
  446
  - Service Call Conditions
    446
    
    Service Mode Lock/Unlock
    446
    
    Sc Code Descriptions
    447
    
    SC100: Scanning System
    447
    
    SC200: Exposure
    453
    
    SC300: Image Development System (1)
    456
    
    SC400: Image Development (2)
    464
    
    SC500: Feed, Transport, Duplexing, and Fusing Systems
    466
    
    SC600: Data Communication
    475
    
    SC700: Peripherals
    481
    
    SC800: Overall System
    498
    
    SC900: Miscellaneous
    511
    
    Additional Sc Codes Printed in Smc Report
    517
    
    ADF: Paper Jam Errors
    523
    
    Jam Codes
    523
    
    Main Unit and LCT (B474): Paper Jam Errors
    524
    
    Finisher D373: Jam Codes
    526
    
    Finisher D374: Jam Codes
    526
    
    Cover Interposer Tray B470: Jam Codes
    529
    
    Mailbox B471: Jam Codes
    529
    
    Multi-Folding Unit D454: Jam Codes
    529
    
    Z-Folding Unit B660 Jam Codes
    531
- 4 Appendix: Service Program Mode Tables
  
  532
  - Service Program Mode Tables
    532
    
    Sp2Xxx Drum
    545
    
    Sp3Xxx Processing
    571
    
    Sp4Xxx Scanner
    575
    
    Sp5Xxx Mode
    610
    
    Service Manual
    808
    
    Large Capacity Tray
    816
Large Capacity Tray B473

818
- 1 Replacement and Adjustment
  
  820
  - External Covers
    820
  - Pick-Up/Feed/Separation Rollers
    821
  - Pick-Up Solenoid
    822
  - Paper End Sensor, Upper Cover Switches
    823
  - Tray Motor
    824
  - Paper Stack Sensor
    824
  - Paper Size Adjustment
    825
- 2 Details
  
  826
  - Overview
    826
    
    Lct Main Components
    826
    
    Lct Drive Layout
    828
  - Paper Feed and Separation
    829
    
    Starting Paper Feed
    829
    
    Feed and Separation
    830
  - Paper Lift
    831
  - Paper Height Detection
    833
  - Paper End Detection
    834

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Table of Contents

Revision History
2
Table of Contents
3
1 ST Introduction

7
- ST Reference
  7
- TOE Reference
  7
- Table 1 : Identification Information of TOE
  7
- TOE Overview
  9
  - TOE Type
    9
  - TOE Usage
    9
  - Figure 1 : Example of TOE Environment
    10
  - Major Security Features of TOE
    11
- TOE Description
  11
  - Physical Boundary of TOE
    11
  - Figure 2 : Hardware Configuration of the TOE
    12
  - Guidance Documents
    14
  - Table 2 : Guidance for English Version-1
    14
  - Table 3 : Guidance for English Version-2
    15
  - Table 4 : Guidance for English Version-3
    16
  - Table 5 : Guidance for English Version-4
    17
  - Definition of Users
    18
    
    Direct User
    19
    
    Indirect User
    19
    
    Table 6 : Definition of Users
    19
    
    Table 7 : List of Administrative Roles
    19
  - Logical Boundary of TOE
    20
    
    Basic Functions
    20
    
    Figure 3 : Logical Scope of the TOE
    20
    
    Security Functions
    23
  - Protected Assets
    24
    
    User Data
    24
    
    Table 8: Definition of User Data
    24
    
    TSF Data
    25
    
    Functions
    25
- Glossary
  25
2 Conformance Claim

28
3 Security Problem Definitions

32
- Threats
  32
- Organisational Security Policies
  33
- Assumptions
  33
4 Security Objectives

35
5 Extended Components Definition

43
- Restricted Forwarding of Data to External Interfaces (FPT_FDI_EXP)
  43

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