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Rexroth PSG series Welding Transformers Manuals
Manuals and User Guides for Rexroth PSG series Welding Transformers. We have
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Rexroth PSG series Welding Transformers manual available for free PDF download: Operating Instructions Manual
Rexroth PSG series Operating Instructions Manual (170 pages)
MF welding transformers
Brand:
Rexroth
| Category:
Welding Accessories
| Size: 2 MB
Table of Contents
Deutsch
3
Table of Contents
3
1 Zu dieser Dokumentation
5
Gültigkeit der Dokumentation
5
Zusätzliche Dokumentationen
6
Darstellung von Informationen
7
Sicherheitshinweise
7
Symbole
9
Bezeichnungen
9
Abkürzungen
9
2 Sicherheitshinweise
11
Zu diesem Kapitel
11
Bestimmungsgemäße Verwendung
11
Nicht Bestimmungsgemäße Verwendung
11
Qualifikation des Personals
12
Allgemeine Sicherheitshinweise
14
Produkt- und Technologieabhängige Sicherheitshinweise
15
Evtl. Verwendete Symbolik am Produkt
15
Transport
15
Einbau und Montage
16
Elektrischer Anschluss
17
Betrieb des Produktes
19
Nachrüstungen und Veränderungen durch den Betreiber
20
Wartung und Reparatur
20
Konformitätserklärung / CE-Kennzeichnung
21
Pflichten des Betreibers
22
3 Allgemeine Hinweise zu Sachschäden und
23
Produktschäden
23
Transport und Lagerung
23
Einbau und Montage
23
Elektrischer Anschluss
24
Betrieb
25
Wartung und Reparatur
26
4 Lieferumfang
27
5 Zu diesem Produkt
29
Identifikation des Produkts
30
Funktionsprinzip des Mittelfrequenzschweißens
31
Empfohlene Prüfungen
33
Wird der Transformator (Wicklung, Dioden) Überlastet
33
Ist der Sekundärkreiswiderstand zu Groß
36
6 Transport und Lagerung
39
7 Montage
41
Produkt Montieren
41
Produkt Elektrisch Anschließen
42
Leistung
42
Primärkreis
42
Bosch Rexroth AG | Electric Drives PSG XXXX
42
Sekundärkreis
43
Sensorik
44
Schutzleiter
45
MPE-Brücke Prüfen
48
Ausgleichsströme (Querströme) Prüfen
49
Wasserversorgung Anschließen
51
8 Inbetriebnahme
53
Transformator-Konfiguration Per BOS
55
9 Betrieb
59
10 Instandhaltung und Instandsetzung
61
Wartung
61
11 Demontage und Austausch
63
12 Entsorgung
65
Umweltschutz
65
13 Erweiterung und Umbau
67
Optionales Zubehör
67
Fehlerstrom-Schutzwiderstand
68
14 Fehlersuche und Fehlerbehebung
71
15 Technische Daten
73
16 Anhang
75
Konformitätserklärung / CE-Kennzeichnung
75
17 Tabellenverzeichnis
77
18 Abbildungsverzeichnis
79
19 Abkürzungen
81
20 Stichwortverzeichnis
85
English
87
Table 6: Designations
87
1 Regarding this Documentation
89
Validity of this Documentation
89
Additional Documentation
90
Table 1: Necessary and Supplementary Documents
90
Presentation of Information
91
Safety Instructions
91
Table 2: Example for the Structure of a Safety Instruction
91
Table 3: Danger Classes According to ANSI Z535.6-2006
92
Table 4: Examples for Classification of Safety Instructions
92
Icons
93
Designations
93
Abbreviations
93
Table 5: Icons Used
93
2 Safety Instructions
95
On this Section
95
Intended Use
95
Inappropriate Use
95
Qualification of Personnel
96
General Safety Instructions
98
Product- and Technology-Dependent Safety Instructions
99
Possible Icons on the Product
99
Transport
99
Table 7: Possible Icons on the Product
99
Installation and Assembly
100
Electrical Connection
101
Operating the Product
103
Retrofits and Modifications by the Operator
104
Maintenance and Repair
104
Declaration of Conformity / CE Marking
105
Obligations of the Operator
106
3 General Information on Damage to Property and Products
107
Transport and Storage
107
Installation and Assembly
107
Electrical Connection
108
Operation
109
Maintenance and Repair
110
4 Scope of Delivery
111
5 Information on this Product
113
Fig. 1:Example Views
113
Identification of the Product
114
Fig. 2:Type Designation of the PSG Welding Transformers
114
Functional Principle of Medium-Frequency Welding
115
Fig. 3:Block Diagram Overview: PSI 6000 with Transformer
115
Fig. 4:Detailed Block Diagram of a Medium-Frequency Inverter System
115
Fig. 5:Secondary Rectification by the PSG Transformer
116
Fig. 6:Interrelationship: Pulse Width of Primary Voltage and Secondary Current with Medium-Frequency Welding
116
Recommended Tests
117
Is There an Overload of the Transformer (Winding, Diodes)
117
Fig. 7:Example of a Load Diagram
119
Is the Resistance of the Secondary Circuit too High
120
Fig. 8:Example of a Current/Resistance Characteristic
120
6 Transport and Storage
123
7 Assembly
125
Assembling the Product
125
Connecting the Product Electrically
126
Power (%I)
126
Primary Circuit
126
Secondary Circuit
127
Fig. 9:Example: Parallel Connection of Several Transformers
127
Sensor Technology
128
Fig. 10: Example: Series Connection of the Secondary Current Sensors
128
Protective Earth Conductor
129
Fig. 11: Example: "Direct Protective Conductor Connection" According to en 62135-1
129
Fig. 12: Example: Voltage-Operated Earth-Leakage Circuit in Accordance with
130
Fig. 13: Example: G.f.C.I. Protection Circuit According to en 62135-1
130
Inspect the Protective Conductor Jumper
132
Fig. 14: Measuring Layout for Verifying the Protective Conductor Connection
132
Checking for Circulating Currents (Crossover Currents)
133
Fig. 15: Example
133
Fig. 16: Example
133
Fig. 17: Measuring Layout for Detecting Circulating Currents
134
Connecting the Water Supply
135
8 Commissioning
137
Fig. 18: Displays at the Control Unit
137
Transformer Configuration Via BOS
139
9 Operation
141
10 Service and Repair
143
Maintenance
143
11 Dismantling and Replacement
145
Fig. 19: Displays at the Control Unit
146
12 Disposal
147
Environmental Protection
147
13 Extension and Conversion
149
Optional Accessories
149
Ground Fault Protection Resistor
150
Fig. 20: Ground Fault Protection Resistor: Dimensions
150
Fig. 21: Installation of Ground Fault Protection Resistor
151
14 Troubleshooting
153
Fig. 22: Displays at the Control Unit (Error)
153
15 Technical Data
155
16 Annex
157
Declaration of Conformity / CE Marking
157
19 Abbreviations
163
Table 8: Abbreviations and Definitions
163
20 Index
167
PSG XXXX Electric Drives | Bosch Rexroth AG
168
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