Piaggio X9 Evolution 500 Manuals

Manuals and User Guides for Piaggio X9 Evolution 500. We have 5 Piaggio X9 Evolution 500 manuals available for free PDF download: Service Station Manual, Service Manual, Workshop Manual, User Manual

PIAGGIO X9 Evolution 500 Service Manual (240 pages)

Engine 500 cc 4-stroke 4-valve

Brand: PIAGGIO | Category: Engine | Size: 44.7 MB

Table of Contents
3
Safety Prescriptions
5
Maintenance Regulations
5
Spark Plug
7
Check and Replacement
7
Air Filter
7
Engine Oil Level
8
Checking the Oil Level
8
Topping up
8
Oil Pressure Warning Light
8
Replacing the Filter
9
Checking the Hub Oil Level
9
Renewing the Hub Oil
9
Water Pump
10
Adding Coolant and Bleeding Air from the System
10
Engine Cooling
10
Checking the Valve Gear Timing
11
Valves Play Check/Adjustment
11
Checking Pressure at the End of the Compression
11
Specific Tooling
12
Specific Tools for Piaggio X9 500 CC 4-Stroke 4-Valve
13
Recommended Tools
13
Necessary Tools
14
Automatic Transmission
15
External Transmission Cover
17
Transmission Cover
17
Belt Antiflapping Roller
17
Driving Pulley
17
Driven Pulley Axle Support
18
Clutch Housing
19
Driven Pulley Assembly
19
Clutch Disassembly
20
Pins Stop Collar
20
Specific Tools
20
Automatic Transmission
20
- Fixed Driven Half Pulley Bearings
  21
- Fixed Driven Half Pulley
  21
- Mobile Driven Half Pulley
  22
- Fixed Driven Half Pulley Bearings Assembly
  22
- Spring
  23
- Driving Belt
  23
- Mobile Driving Half Pulley
  24
- Clutch Reassembly
  24
- Rollers Housing Assembly
  25
- Driven Pulley Unit Assembly
  26
- Housing Assembly
  26
- Driven Pulley Axle Support Assembly
  26
- Driven Pulley Axle Support Bearings Disassembly
  26
- Driven Pulley Axle Support Bearing Assembly
  27
- Fixed Driving Half Pulley Assembly
  29
- Belt Antiflapping Roller Assembly
  30
- Final Reduction
  32
Final Reduction
33
Flywheel Cover
34
Flywheel Cover
35
- Thermostat Cover Disassembly
  36
- Flywheel Cover Disassembly
  37
- Water Pump Cover Disassembly
  37
- Flywheel Cover Components Disassembly
  38
- Checking the Cover Case Components
  41
- Cover Case
  41
- Bypass Piston and Spring
  42
- Water Pump Shaft
  43
- Water Pump Rotor
  43
- Checking the Water Pump Cover
  43
- Reed Valve
  44
- Assembling the Flywheel Cover Components
  44
- Stator Assembly
  46
- Flywheel Cover Assembly on the Engine
  47
- Water Pump Cover Assembly
  48
- Thermostat Cover Assembly
  49
- Flywheel and Starting System
  51
Flywheel and Starting System
52
Thermal Unit and Timing System
64
- Intake Manifold Disassembly
  65
- Tappet Cover Disassembly
  65
- Valve Gear Disassembly
  66
- Camshaft and Equalizers Disassembly
  68
- Head Disassembly
  69
- Valves Disassembly
  70
- Cylinder and Piston Disassembly
  71
- Checking Connecting Rod Small End
  72
- Gudgeon Pin Diameter
  72
- Piston
  73
- Gas Rings
  73
- Piston Assembly
  74
- Cylinder Gasket Selection
  75
- Cylinder Assembly
  76
- Compression Rings Assembly
  76
- Head Check
  77
- Checking the Valve Sealing Surfaces
  77
- Checking Valve Seat Wear
  78
- Valves Check
  78
- Standard Diameter
  78
- Minimum Allowed Diameter
  78
- Valve-Guide Play Check
  79
- Valve Standard Length
  79
- Valves Tightness Test
  80
- Springs, Caps, Cotters Check
  80
- Valves Assembly
  81
- Camshaft Check
  82
- Limits Allowed
  82
- Head and Timing System Parts Assembly
  83
- Checking Timing System Parts
  83
- Checking the Revs-Timing Sensor Air Gap
  89
- Tappets Cover Assembly
  90
- Intake Manifold Parts Disassembly
  91
- Injector Disassembly
  91
- Injector Assembly
  92
- Disassembly of Throttle Body from Manifold
  92
- Throttle Body Assembly to Manifold
  93
- Intake Manifold Assembly to Engine
  93
- Crankcase and Driving Shaft
  94
Crankcase and Driving Shaft
95
- Engine Crankcase Opening
  97
- Removing the Countershaft Control Gear and the Oil Pump
  98
- Driving Shaft Disassembly
  98
- Countershaft Disassembly
  99
- Oil Pump Disassembly
  99
- Replacing the Countershaft Bearings
  100
- Half Crankcase Flywheel Side
  100
- Checking Driving Shaft Components
  102
- Driving Shaft Alignment Check
  104
- Engine Half Crankcase Check
  105
- Main Bearing Brass Check
  106
- Half Shafts Coupling with Half Crankcase and Brass
  107
- Oil Pump
  108
- Countershaft
  108
- Oil Pump Assembly
  108
- Driving Shaft Assembly
  109
- Crankcase Coupling
  110
- Fuel Injection
  113
- Index
  114
- EMS Fuel Injection System
  115
- Precautions
  117
- Troubleshooting
  118
- Suggestions for Troubleshooting
  118
- Components Layout
  119
- Layout of the Ems Control Unit Terminals and Immobilizer
  120
- Control Unit Side
  120
- System Side
  120
- Ems Control Unit
  120
- Ems System Diagram
  121
- The Engine Does Not Start Even with Normal Motoring over
  122
- Difficult Cold Start or Warm Start of the Engine
  123
- The Engine Does Not Maintain Idling Speed
  124
- Idling Speed Is Unstable
  124
- Idling Speed Is too Low
  124
- The Engine Does Not Turn over on Idling Speed
  125
- Idling Speed too High
  125
- Backfiring in Deceleration
  125
- Irregular Running of the Engine with Throttle Valve Slightly Open
  126
- Poor Engine Running on Full Power
  127
- Irregular Running of the Engine During Acceleration Stage
  127
- Presence of Detonation (Combustion Shock)
  127
- Immobilizer System
  128
- System Components
  128
- Unprogrammed System
  129
- With Master Key
  130
- LED Indications
  130
- System Programming
  130
- Blinking Deterrent Light
  131
- System Reprogramming in Case of Component Replacement
  132
- Diagnostic Codes
  132
- Diagnostic Code N1
  132
- Feed Circuit of the Decoder and the Fuel Injection Control Unit
  139
- Check that Circuit Feed Is Constant
  139
- Control of the Feed Circuit Deriving from the Key Switch
  142
- Diagnosis Tester Link Circuit
  146
- Circuit Diagram
  146
- Fuel Injection Indicator Circuit
  148
- Self-Diagnosis System
  150
- General Details
  151
- Fuel Supply System
  151
- Pump Feed Circuit
  152
- Circuit Control
  153
- Hydraulics Control and System Maintenance
  158
- Pressure Regulator Control
  159
- Pump and Fuel Filter Control
  161
- Check the Free Flow Capacity
  164
- Pump Electrical Controls
  165
- Resistive Check
  165
- Pump Absorption Control
  165
- Fuel Filter Control
  166
- Pump Support Overhaul
  166
- Installation of the Pump Support on to the Tank
  169
- Injector Circuit Control
  170
- Injector Hydraulics Control
  174
- Revolutions Sensor
  176
- Hv Coil
  180
- Shielded Cap Control
  184
- Ignition Timing
  184
- Coolant Temperature Sensor
  186
Injection
187
- Air Intake Temperature Sensor
  190
- Pressure Sensor
  194
- T.p.s.=Throttle Position Sensor
  195
- Tps Reset
  199
- Stepper Motor
  201
- Minimum Carburation Regulation
  207
- Electrical Fan Control Circuit
  211
- To Control the Circuit
  212
- Revolutions Counter Control Circuit
  216
- Lubrication
  220
- Specifications
  221
- General Characteristics of the Lubrication System
  222
- Diagnostics Guide
  223
Cooling System
228
- Cooling
  229
- System Description
  231
- System Filling Rule
  231
- Thermostat Control
  232
- Electroventilation Control
  234
- System Seal Control
  235
- Starting
  236
- Starting System Description
  237
Starter
237
Controls and Diagnostics Guide
238

PIAGGIO X9 Evolution 500 Service Station Manual (268 pages)

Brand: PIAGGIO | Category: Scooter | Size: 55.97 MB

Piaggio X9 Evolution 500 Workshop Manual (151 pages)

Brand: Piaggio | Category: Scooter | Size: 4.92 MB

Workshop Manual
2
Index of Topics
5
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
8
Weight and Dimensions
8
Oil Filter
9
Electrical Components
10
Electrical System
10
Wheels and Tyres
11
Tightening Torques
12
Front Suspension
12
Front Brake
12
Rear Suspension
12
Engine Unit
13
Overhaul Data
14
Assembly Clearances
14
Piston Rings
15
Sealing Rings
16
Index of Topics
20
Specific Tooling
21
Maintenance
32
Maintenance Chart
33
Every 2 Years
33
Spark Plug
37
Air Filter
39
Engine Oil
40
Engine Oil Filter
41
Oil Pressure Warning Light
42
Checking the Ignition Timing
42
Checking the Valve Clearance
43
Cooling System
43
Level Check
44
Braking System
45
Recommended Products
46
Headlight Adjustment
46
Checking the End Compression Pressure
47
Index of Topics
49
Troubleshooting
49
Brakes Overheating
50
Noisy Suspension
52
Electrical System
54
Components Location
56
Ignition Section
58
Checks and Inspections
61
Stator Check
61
Voltage Regulator/Rectifier
62
Manual Intercom
71
Specific Tooling
77
Battery Replacement
82
Index of Topics
84
Automatic Transmission
89
Transmission Cover
89
Removing the Driven Pulley Shaft Bearing
91
Specific Tooling
91
Removing the Driven Pulley
93
Inspecting the Clutch Drum
93
Removing the Clutch
94
Refitting the Driven Pulley
97
Removing the Driving Pulley
100
Transmission Cover Screw
105
Driven Pulley Nut
106
Recommended Products
113
Flywheel Cover
114
Removing the Stator
116
Water Pump Impeller
117
Flywheel Cover Screw
126
Starter Motor
128
Removing the Starter Motor
129
Intermediate Gear
134
Removing the Intake Manifold
139
Removing the Cam Shaft
142
Removing the Cylinder Head
143
Removing the Valves
144
Inspecting the Small End
146
Inspecting the Piston
147
Removing the Piston
149

PIAGGIO X9 Evolution 500 User Manual (126 pages)

Brand: PIAGGIO | Category: Scooter | Size: 1.19 MB

Table of Contents
5
Vehicle

7
- Dashboard
  8
- Analogue Instrument Panel
  9
- Instruments
  9
- Digital Lcd Display
  10
- Key Switch
  15
  - Locking the Steering Wheel
    15
  - Releasing the Steering Wheel
    15
- Switch Direction Indicators
  16
- Horn Button
  16
- Light Switch
  17
- Emergency Flashing Light Button
  17
- Start-Up Button
  18
- Engine Stop Button
  18
- Electric Kickstand Operation Button
  19
- The Immobilizer System
  19
  - Keys
    19
  - Immobilizerdevice Enabled Indicator Led
    20
  - Operation
    21
  - Programming the Immobilizer System
    21
- Saddle Opening Remote Control
  23
- Accessing the Fuel Tank
  23
- Power Supply Socket
  24
- The Saddle
  25
- Identification
  28
- Adjusting the Windscreen
  28
Use

31
- Checks
  32
- Refuelling
  32
- Tyre Pressure
  34
- Shock Absorbers Adjustment
  36
- Anti-Overturning Sensor
  37
- Running in
  37
- Starting up the Engine
  38
  - Precautions
    39
- Difficult Start up
  40
- Stopping the Engine
  41
- Stand
  41
- Electro-Hydraulic Stand
  42
  - Activation Conditions
    42
- Automatic Transmission
  44
- Safe Driving
  44
  - Introduction
    46
  - Legend
    47
  - Installing the Microphone/Earphone
    49
  - Use and General Functions
    50
  - Intercom Operation
    51
  - Speakerphone Kit for Mobile Phone Operation
    52
  - Radio/Rds Function
    53
  - Special Functions
    55
  - Icon Description
    55
Maintenance

61
- Engine Oil Level
  62
- Hub Oil Level
  65
- Tyres
  68
- Spark Plug Dismantlement
  70
- Removing the Sides
  71
- Removing the Air Filter
  73
- Cooling Fluid Level
  73
- Checking the Brake Oil Level
  75
  - Braking System Fluid Top up
    76
- Battery
  78
  - Use of a New Battery
    79
  - Checking the Electrolyte Level
    79
- Long Periods of Inactivity
  80
- Fuses
  81
- Front Light Group
  86
  - Headlight Adjustment
    87
- Front Direction Indicators
  88
- Rear Optical Unit
  89
- Number Plate Light
  90
- Helmet Compartment Lighting Bulb
  90
- Brake Light
  90
- Rear-View Mirrors
  91
- Front and Rear Disc Brake
  91
- Puncture
  93
- Periods of Inactivity
  94
- Recommended Products
  94
- Cleaning the Vehicle
  94
Technical Data

99
- Kit Equipment
  105
Spare Parts and Accessories

107
- Warnings
  108
Programmed Maintenance

111
- Scheduled Maintenance Table
  112

PIAGGIO X9 Evolution 500 Workshop Manual (72 pages)

Brand: PIAGGIO | Category: Scooter | Size: 14.56 MB

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