Perkins RK11-Up Manuals

Manuals and User Guides for Perkins RK11-Up. We have 1 Perkins RK11-Up manual available for free PDF download: Troubleshooting Manual

Perkins RK11-Up Troubleshooting Manual (224 pages)

Brand: Perkins | Category: Engine | Size: 2.06 MB

Table of Contents
3
Troubleshooting Section
5
Electronic Troubleshooting
5
System Overview
5
Glossary
9
Electronic Service Tools
12
Diagnostic Codes
13
Indicator Lamps
15
Replacing the ECM
18
Self-Diagnostics
19
Sensors and Electrical Connectors
20
Engine Wiring Information
26
Programming Parameters
32
Factory Passwords
32
Flash Programming
32
System Configuration Parameters
34
Troubleshooting Without a Diagnostic Code
35
Alternator Noise (Noisy Operation)
35
Alternator will Not Charge (Charging Problem)
35
Battery
35
Can Not Reach Top Engine RPM
36
Coolant in Engine Oil
38
Coolant Temperature Is too High
39
ECM will Not Accept Factory Passwords
40
ECM will Not Communicate with Other Systems or Display Modules
40
Electronic Service Tool will Not Communicate with ECM
40
Engine Cranks but will Not Start
41
Engine Has Early Wear
43
Engine Misfires, Runs Rough or Is Unstable
43
Engine Oil in Cooling System
46
Engine Speed Does Not Change
46
Engine Stalls at Low RPM
47
Engine Vibration
48
Engine will Not Crank
49
Excessive Black Smoke
50
Excessive Engine Oil Consumption
51
Excessive Valve Lash
52
Excessive White Smoke
53
Intake Air Temperature Is too High
54
Intermittent Engine Shutdown
55
Intermittent Low Power or Power Cutout
56
Low Engine Oil Pressure
58
Low Power/Poor or no Response to Throttle
59
Mechanical Noise (Knock) in Engine
61
Noise Coming from Cylinder
61
Poor Acceleration or Response
62
Troubleshooting with a Diagnostic Code
64
CID 0041 FMI 03 8V Sensor Power Supply, Voltage more than Normal
64
CID 0041 FMI 04 8V Sensor Power Supply, Voltage Less than Normal
64
CID 0091 FMI 02 Throttle Demand Sensor Erratic or Intermittent
64
CID 0091 FMI 03 Throttle Demand Sensor Open Circuit or Shorted High
65
CID 0091 FMI 04 Throttle Demand Sensor Shorted Low
65
CID 0091 FMI 08 Throttle Demand Sensor Abnormal Signal
66
CID 0091 FMI 12 Throttle Demand Sensor out of Calibration
66
CID 0100 FMI 03 Engine Oil Pressure Sensor Open Circuit or Shorted High
66
CID 0100 FMI 04 Engine Oil Pressure Sensor Shorted Low
67
CID 0100 FMI 10 Engine Oil Pressure Sensor, Power Supply Open Circuit
67
CID 0102 FMI 03 Intake Manifold Pressure Sensor, Open Circuit or Shorted High
67
CID 0102 FMI 04 Intake Manifold Pressure Sensor Shorted Low
68
CID 0102 FMI 10 Intake Manifold Pressure Sensor Power Supply Open Circuit
68
CID 0105 FMI 03 Intake Manifold Temperature Sensor Open Circuit or Shorted High
69
CID 0105 FMI 04 Intake Manifold Temperature Sensor Shorted Low
69
CID 0110 FMI 03 Engine Coolant Temperature Sensor Open Circuit or Shorted High
69
CID 0110 FMI 04 Engine Coolant Temperature Sensor Shorted Low
70
CID 0174 FMI 02 Fuel Temperature Sensor Erratic, Intermittent
70
CID 0247 FMI 09 J1939 Datalink, Abnormal Update
71
CID 0253 FMI 02 Incorrect ECM Software
71
CID 0262 FMI 03 5V Sensor Power Supply, Voltage more than Normal
71
CID 0262 FMI 04 5V Sensor Power Supply, Voltage Less than Normal
72
CID 0266 FMI 02 Incorrect Crank-Without-Inject Inputs
72
CID 0320 FMI 02 Speed and Timing Sensor Intermittent Loss of Signal
73
CID 0320 FMI 11 Speed and Timing Sensor Loss of Signal
73
CID 0342 FMI 02 Speed and Timing Sensor
73
- Intermittent Signal
  73
CID 0774 FMI 02 Throttle Demand Sensor No.2 Erratic or Intermittent
74
CID 0774 FMI 03 Throttle Demand Sensor No.2 Open Circuit or Shorted High
74
CID 0774 FMI 04 Throttle Demand Sensor No.2 Shorted Low
75
CID 0774 FMI 08 Throttle Demand Sensor
75
- Abnormal Signal
  75
CID 0774 FMI 12 Throttle Demand Sensor No.2 out of Calibration
75
CID 1627 FMI 03 Fuel Injection Pump Relay DID Not Turn off
76
CID 1684 FMI 00 Fuel Injection Pump, Fuel Temperature more than Normal
76
CID 1684 FMI 03 Fuel Injection Pump, Fuelling Fault
77
CID 1684 FMI 04 Fuel Injection Pump, Supply Voltage Fault
77
CID 1684 FMI 02 Fuel Injection Pump, Software Failure
77
CID 1684 FMI 05 Fuel Injection Pump, Invalid Pulse Width
78
CID 1684 FMI 07 Fuel Injection Pump, Mechanical Fault
78
CID 1684 FMI 08 Fuel Injection Pump, Crankshaft Reference Fault
79
CID 1684 FMI 09 Fuel Injection Pump, CAN Fault
80
CID 1684 FMI 10 Fuel Injection Pump, Fuel Shutoff Signal Error
80
CID 1684 FMI 11 Fuel Injection Pump, Internal Sensor Fault
81
CID 1684 FMI 12 Fuel Injection Pump, Device Failure
81
CID 1684 FMI 14 Fuel Injection Pump, no Communications
82
CID 1743 FMI 02 Engine Speed Mode Selection Switch State, Invalid State
83
CID 1894 FMI 02 Set Speed Control Disengage Switch State, Invalid State
83
CID 1895 FMI 02 Set Speed Control Speed Toggle Switch, Invalid State
83
Troubleshooting with an Event Code
85
Event Codes
85
E015 High Engine Coolant Temperature Derate
85
E016 High Engine Coolant Temperature Shutdown
85
E017 High Engine Coolant Temperature Warning
85
E025 High Intake Air Temperature Derate
86
E027 High Intake Air Temperature Warning
86
E040 Low Engine Oil Pressure Shutdown
86
E054 High Fuel Temperature Derate
87
E056 High Fuel Temperature Warning
88
E100 Low Engine Oil Pressure Warning
89
E190 Engine Overspeed Warning
90
E442 Engine Failed to Stop with a No-Fuel Command
90
E883 Engine Failed to Stop When Fuel Solenoid Disengaged
91
Diagnostic Functional Tests
92
Volt Engine Pressure Sensor Supply Circuit - Test
92
Air Inlet Heater Circuit - Test
99
Analog Throttle Position Sensor Circuit - Test
104
CAN Data Link Circuit - Test
113
Data Link Circuit - Test
118
Digital Throttle Position Sensor Circuit - Test
126
Electrical Connectors - Inspect
135
Electrical Power Supply Circuit - Test
146
Engine Oil Level Switch Circuit - Test
152
Engine Pressure Sensor Open or Short Circuit - Test
157
Engine Speed/Timing Sensor Circuit - Test
164
Engine Temperature Sensor Open or Short Circuit - Test
171
Fuel Injection Pump Circuit - Test
178
Indicator Lamp Circuit - Test
195
Mode Selection Circuit - Test
198
Set Speed Circuit - Test
204
Throttle Switch Circuit - Test
212
Index
221

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Perkins RK11-Up Troubleshooting Manual (224 pages)

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