OMRON CJ - 09-2009 Manuals

Manuals and User Guides for OMRON CJ - 09-2009. We have 1 OMRON CJ - 09-2009 manual available for free PDF download: Operation Manual

OMRON CJ - 09-2009 Operation Manual

OMRON CJ - 09-2009 Operation Manual (733 pages)

Programmable Controllers

Brand: OMRON | Category: Controller | Size: 9 MB

Table of Contents

Table of Contents

25
- Unit Version
  29
- Unit Version
  31
- Precautions
  37
  - Intended Audience
    38
  - General Precautions
    38
  - Safety Precautions
    38
  - Operating Environment Precautions
    40
  - Application Precautions
    41
  - Conformance to EC Directives
    45
Section 1 Introduction

49
- Introduction
  49
Section 2 Specifications and System Configuration

123
- Specifications and System Configuration
  123
  - Specifications
    124
    
    Performance Specifications
    124
    
    General Specifications
    136
  - CPU Unit Components and Functions
    138
    
    CPU Unit Components
    138
    
    CPU Unit Capabilities
    140
    
    Units Classifications
    141
  - CJ1 CPU Units
    141
  - Basic System Configuration
    142
    
    Data Communications
    142
    
    Overview
    142
    
    CJ-Series CPU Rack
    143
    
    Cj1G-Cpu44
    145
    
    Cj1G-Cpu45
    145
    
    Cj1M-Cpu21 Cj1M-Cpu13 Cj1M-Cpu12 Cj1M-Cpu11
    145
    
    Cj1M-Cpu23 Cj1M-Cpu22
    145
    
    Specification
    146
    
    CJ-Series Expansion Racks
    151
    
    Connectable Units
    152
    
    Maximum Number of Units
    153
  - I/O Units
    154
    
    CJ-Series Basic I/O Units
    154
    
    CJ-Series Special I/O Units
    157
  - Expanded System Configuration
    160
    
    CJ-Series CPU Bus Units
    160
    
    Serial Communications System
    160
    
    Systems
    162
    
    Communications Network System
    173
  - Unit Current Consumption
    177
    
    CJ-Series CPU Racks and Expansion Racks
    177
    
    Example Calculations
    178
    
    Current Consumption Tables
    179
  - CPU Bus Unit Setting Area Capacity
    182
  - I/O Table Settings List
    183
    
    CJ-Series Basic I/O Units
    183
    
    CJ-Series Special I/O Units
    184
    
    CJ-Series CPU Bus Units
    185
Section 3 Nomenclature, Functions, and Dimensions

187
- Nomenclature, Functions, and Dimensions
  
  187
  - CPU Units
    188
    
    Models
    188
    
    Components
    189
    
    CPU Unit Memory Block Map
    193
    
    Dimensions
    196
  - File Memory
    197
    
    Memory Card
    198
    
    Files Handled by CPU Unit
    199
    
    Initializing File Memory
    200
    
    Symbol
    200
    
    Using File Memory
    201
    
    Installing and Removing the Memory Card
    204
    
    Memory Card Dimensions
    204
  - Programming Devices
    206
    
    Overview
    206
    
    Programming Consoles
    208
    
    CX-Programmer
    209
    
    Peripheral Port Specifications
    215
    
    RS-232C Port Specifications
    215
  - Power Supply Units
    218
    
    Power Supply Units Models
    218
    
    Components
    219
    
    Dimensions
    221
    
    Power Supply Confirmation
    223
    
    Replacement Notification
    223
  - I/O Control Units and I/O Interface Units
    229
    
    Models
    229
    
    Component Names
    230
    
    System Configuration
    230
  - CJ-Series Basic I/O Units
    231
    
    CJ-Series Basic I/O Units with Terminal Blocks
    231
    
    Dimensions
    231
    
    CJ-Series 32/64-Point Basic I/O Units with Connectors
    234
  - B7A Interface Unit
    245
    
    Models
    245
    
    Overview
    245
    
    System Configuration
    245
    
    B7A Communications Specifications
    246
    
    Common Specifications
    247
    
    I/O Memory Allocations
    247
    
    Transmission Error Processing
    248
    
    Parts and Names
    249
    
    Preparing and Connecting Cables
    251
    
    Connection Diagrams
    253
    
    Dimensions (Unit: MM)
    255
- Operating Procedures
  
  257
  - Introduction
    258
  - Examples
    260
Section 5 Installation and Wiring

273
- Installation and Wiring
  
  273
  - Fail-Safe Circuits
    274
  - Installation
    276
    
    Installation and Wiring Precautions
    276
    
    Installation in a Control Panel
    278
    
    Assembled Appearance and Dimensions
    280
  - (See Note.)
    294
    
    CJ-Series Unit Weights
    294
    
    Connecting PLC Components
    295
    
    DIN Track Installation
    297
    
    Connecting CJ-Series Expansion Racks
    300
  - Wiring
    303
    
    Power Supply Wiring
    303
    
    Wiring CJ-Series Basic I/O Units with Terminal Blocks
    310
    
    Wiring I/O Units with Connectors
    311
    
    Connecting I/O Devices
    320
    
    Reducing Electrical Noise
    324
- DIP Switch Settings
  
  327
  - Overview
    328
  - Details
    329
  - User Program Memory
    329
Section 7 Plc Setup

333
- PLC Setup
  333
  - PLC Setup
    334
    
    Overview of the PLC Setup
    334
    
    PLC Setup Settings
    336
    
    Startup Operation Settings (CX-Programmer's Startup Tab Page)
    337
    
    CPU Settings Tab Page
    338
    
    Time and Interrupt Settings (CX-Programmer Timings Tab Page)
    343
    
    SIOU Refresh Tab Page
    345
    
    Unit Settings Tab Page
    346
    
    Host Link (RS-232C) Port Tab Page
    347
    
    Peripheral Port Tab Page
    356
    
    Peripheral Service Tab Page (CPU Processing Mode Settings)
    360
    
    Set Time to All Events (Fixed Peripheral Servicing Time)
    362
    
    FINS Protection Tab Page (Protection against FINS Writes Across Networks) (CJ-Series CPU Unit Ver. 2.0 Only)
    363
    
    Built-In Inputs
    364
    
    Origin Search Function
    369
    
    Pulse Output 1 Settings
    373
    
    Origin Return Function
    378
  - Explanations of PLC Setup Settings
    381
Section 8 I\/O Allocations

391
- I/O Allocations
  391
  - I/O Allocations
    392
  - CPU Bus Units
    392
    
    Unit Types
    392
    
    I/O Allocation
    393
    
    Precautions When Using Memory Cards
    397
  - Creating I/O Tables
    398
    
    Creating, Editing, and Transferring I/O Tables
    398
    
    Procedures for Registering I/O Tables
    399
  - Allocating First Words to Slots and Reserving Words
    403
  - Allocating First Words to Racks
    406
  - Detailed Information on I/O Table Creation Errors
    409
  - Data Exchange with CPU Bus Units
    410
    
    Special I/O Units
    410
    
    CPU Bus Units
    412
Section 9 Memory Areas

415
- Memory Areas
  415
  - Introduction
    416
  - I/O Memory Areas
    417
    
    I/O Memory Area Structure
    417
    
    Overview of the Data Areas
    419
    
    Data Area Properties
    424
  - I/O Area
    425
  - Data Link Area
    431
  - CPU Bus Unit Area
    432
  - Special I/O Unit Area
    434
  - Serial PLC Link Area
    435
  - Devicenet Area
    436
  - Internal I/O Area
    437
  - Holding Area
    438
  - Auxiliary Area
    439
  - FB Pro
    460
  - TR (Temporary Relay) Area
    470
  - Timer Area
    471
  - Counter Area
    473
  - Data Memory (DM) Area
    473
  - Data Memory
    474
  - Extended Data Memory (EM) Area
    475
  - Extended Data Memory
    475
  - Index Registers
    476
  - Data Registers
    482
  - Task Flags
    483
  - Condition Flags
    484
  - Clock Pulses
    486
  - Parameter Areas
    487
    
    PLC Setup
    487
    
    Registered I/O Tables
    487
    
    Routing Tables
    488
    
    CPU Bus Unit Setting
    489
Section 10 CPU Unit Operation and the Cycle Time

491
- CPU Unit Operation and the Cycle Time
  491
  - CPU Unit Operation
    493
    
    General Flow
    493
    
    I/O Refreshing and Peripheral Servicing
    495
    
    Startup Initialization
    496
  - CPU Unit Operating Modes
    497
    
    Operating Modes
    497
    
    Status and Operations in each Operating Mode
    498
  - Power off Operation
    499
    
    Operating Mode Changes and I/O Memory
    499
    
    Instruction Execution for Power Interruptions
    502
  - Computing the Cycle Time
    505
    
    CPU Unit Operation Flowchart
    505
    
    Cycle Time Overview
    506
    
    I/O Unit Refresh Times for Individual Units
    512
    
    Cycle Time Calculation Example
    515
    
    Online Editing Cycle Time Extension
    516
    
    I/O Response Time
    517
    
    Interrupt Response Times
    518
  - Instruction Execution Times and Number of Steps
    520
    
    Serial PLC Link Response Time
    520
    
    Sequence Input Instructions
    521
    
    Sequence Control Instructions
    522
    
    Sequence Output Instructions
    522
    
    Timer and Counter Instructions
    523
    
    Comparison Instructions
    524
    
    Data Movement Instructions
    525
    
    Data Shift Instructions
    526
    
    Increment/Decrement Instructions
    527
    
    Symbol Math Instructions
    527
    
    Conversion Instructions
    528
    
    Logic Instructions
    530
    
    Special Math Instructions
    530
    
    Floating-Point Math Instructions
    531
    
    Double-Precision Floating-Point Instructions
    532
    
    Data Control Instructions
    534
    
    Subroutine Instructions
    534
    
    Interrupt Control Instructions
    535
  - High-Speed Counter and Pulse Output Instructions (CJ1M CPU21/22/23 CPU Units Only)
    535
  - Step Instructions
    536
  - Basic I/O Unit Instructions
    537
  - Serial Communications Instructions
    538
  - Network Instructions
    538
  - File Memory Instructions
    538
  - Display Instructions
    539
  - Clock Instructions
    539
  - Debugging Instructions
    539
  - Failure Diagnosis Instructions
    540
  - Other Instructions
    540
  - Block Programming Instructions
    540
  - Text String Processing Instructions
    542
  - Task Control Instructions
    542
  - Model Conversion Instructions (Unit Ver. 3.0 or Later Only)
    543
  - Special Function Block Instructions (Unit Ver. 3.0 or Later Only)
    543
  - Function Block Instance Execution Time (CPU Units with Unit Version 3.0 or Later)
    543
Section 11 Troubleshooting

547
- Troubleshooting
  547
  - Error Log
    548
  - Error Processing
    549
    
    Error Categories
    549
    
    Error Information
    549
    
    Error Codes and Error Flags
    550
    
    Error Processing Flowchart
    551
    
    Error Messages
    553
    
    Power Supply Check
    565
    
    Memory Error Check
    566
    
    Program Error Check
    567
    
    Cycle Time too Long Error Check
    568
    
    PLC Setup Setting Error Check
    568
    
    Battery Error Check
    569
    
    I/O Setting Error Check
    569
    
    I/O Check
    570
    
    Environmental Conditions Check
    571
  - Troubleshooting Racks and Units
    572
Section 12 Inspection and Maintenance

577
- Inspection and Maintenance
  
  577
  - Inspections
    578
    
    Inspection Points
    578
  - Unit Replacement Precautions
    579
  - Replacing User-Serviceable Parts
    580
    
    Specifications of Basic I/O Units
    585
    
    Com
    599
    
    CJ1M CPU Unit Built-In I/O Specifications
    641
    
    Auxiliary Area
    645
    
    Program
    656
    
    Memory Map of PLC Memory Addresses
    685
    
    PLC Setup Coding Sheets for Programming Console
    687
    
    Connecting to the RS-232C Port on the CPU Unit
    703
    
    CJ1W-CIF11 RS-422A Converter
    713
- Index
  
  719
- Revision History
  
  729

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