MTU 16 V 4000 G63 Diesel Generator Set Manuals

Manuals and User Guides for MTU 16 V 4000 G63 Diesel Generator Set. We have 1 MTU 16 V 4000 G63 Diesel Generator Set manual available for free PDF download: Technical Documentation Manual

MTU 16 V 4000 G63 Technical Documentation Manual (180 pages)

Brand: MTU | Category: Engine | Size: 7 MB

Table of Contents
5
Safety
9
General Conditions
9
Personnel and Organizational Requirements
10
Transport
11
Safety Requirements When Working on the Engine
12
Auxiliary Materials, Fire Prevention and Environmental Protection
15
Standards for Warning Notices in the Publication
17
Product Summary
19
Engine Layout
19
Engine Side and Cylinder Designations
21
Main Engine Dimensions
22
Engine - Main Dimensions
22
Firing Order
23
Final Compression Pressure
24
Technical Data
25
Engine Data 12/16V 4000 Gx3: Standby Operation 3D, Optimized Exhaust Emissions (EPA Stage 2)
35
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Fuel Consumption
40
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Fuel Consumption
45
12/16 V 4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Exhaust Emission (EPA Stage 2)
50
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Exhaust Emissions (TA-Luft)
55
Operation
59
Putting the Engine into Operation after Extended Out-Of-Service-Periods (>3 Months)
59
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
60
Starting the Engine in Manual Mode
61
Emergency Start (Override Mode)
62
Operational Checks
63
Stopping the Engine in Manual Mode
64
Emergency Stop
65
After Stopping the Engine - Engine Remains Ready for Operation
66
After Stopping the Engine - Putting the Engine out of Service
67
Maintenance
69
Preface
69
Maintenance Schedule Matrix
70
Maintenance Tasks
72
Troubleshooting
75
Engine Governor ADEC (ECU 7) for Series 4000 Genset Engines - Fault Messages
78
Task Description
99
Engine
99
Engine - Barring Manually
99
Engine - Barring with Starting System
100
Engine Test Run
101
Cylinder Liner
102
Cylinder Liner - Endoscopic Examination
102
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
104
Crankcase Breather
106
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
106
Valve Drive
108
Valve Gear - Lubrication
108
Valve Clearance - Check and Adjustment
109
Cylinder Head Cover - Remove and Install
112
Injector
113
Injector - Replacement
113
Injector - Removal and Installation
114
Fuel System
118
Fuel System - Venting
118
Fuel Filter
119
Fuel Filter - Replacement
119
Fuel Prefilter Cleaning
120
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
121
Fuel Prefilter - Draining
122
Fuel Prefilter - Flushing
124
Fuel Prefilter - Filter Element Replacement
126
Charge-Air Cooling, General, Left Side
128
Intercooler - Checking Condensate Drains for Coolant Discharge and Obstructions
128
Air Filter
129
Air Filter Replacement
129
Air Filter - Check
130
Air Filter Removal and Installation
131
Rubber Sleeves between Air Intake Elbow and Turbocharger - Replacement
132
Air Intake
133
Service Indicator - Signal Ring Position Check
133
Staring Equipment
134
Air Starter - Manual Operation
134
Starter - Condition Check
135
Lube-Oil System, Lube-Oil Circuit
136
Engine Oil - Change
136
Engine Oil - Level Check
138
Engine Oil - Sample Extraction and Analysis
139
Oil Filtration/Cooling
140
Engine Oil Filter - Replacement
140
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
141
Cooling Circuit, General, HT Circuit
143
Engine Coolant - Change
143
Engine Coolant - Filling
144
Engine Coolant - Draining
146
Engine Coolant Level - Check
147
Engine Coolant Pump - Relief Bore Check
148
Engine Coolant - Sample Extraction and Analysis
149
Circuit
150
Charge-Air Coolant Change
150
Charge-Air Coolant - Filling
151
Charge-Air Coolant - Draining
153
Charge-Air Coolant Level Check
154
Charge-Air Coolant Pump - Relief Bore Check
155
Belt Drive
156
Drive Belt - Condition Check
156
Battery-Charging Generator
157
Battery-Charging Generator Drive - Drive Belt Tension Adjustment
157
Battery-Charging Generator Drive - Drive Belt Replacement
158
Cabling, General for Engine / Gearbox / Plant
159
Engine Wiring - Check
159
Accessories for Engine Governor (Electronic) / Control System
160
ECU and Connectors - Cleaning
160
ECU - Checking Plug-In Connections
161
Special Tools
163
Annex
171
Manufacturer's Documentation
171

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