MTU 16V4000Gx4 Manuals

Manuals and User Guides for MTU 16V4000Gx4. We have 1 MTU 16V4000Gx4 manual available for free PDF download: Operating Instructions Manual

MTU 16V4000Gx4 Operating Instructions Manual

MTU 16V4000Gx4 Operating Instructions Manual (356 pages)

Brand: MTU | Category: Engine | Size: 27.67 MB

Table of Contents

Table of Contents
5
1 Safety

8
2 Transport

21
3 General Information

26
4 Technical Data

34
5 Operation

180
6 Maintenance

194
- Maintenance Task Reference Table [QL1]
  194
7 Troubleshooting

196
- Fault Messages of Engine Control Unit ECU9
  199
  - For Series 4000, Genset Applications
    199
- Engine
  220
  - Engine - Barring Manually
    220
  - Engine - Cranking on Starting System
    222
  - Engine - Test Run
    223
8 Task Description

220
- Cylinder Liner
  224
  - Cylinder Liner - Endoscopic Examination
    224
  - Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
    226
- Crankcase Breather
  228
  - Crankcase Breather - Oil Separator Element Replacement
    228
  - Crankcase Breather - Filter Element Replacement
    231
- Valve Drive
  233
- Injection Pump / HP Pump
  243
  - HP Fuel Pump - Filling with Engine Oil
    243
- Injector
  246
  - Injector - Replacement
    246
  - Injector - Removal and Installation
    247
  - Injector Rings - Replacement
    252
- Fuel System
  258
- Fuel Filter
  263
- Charge-Air Cooling
  278
  - Intercooler - Checking Condensate Drain for Coolant Leakage and Obstruction
    278
- Air Filter
  279
  - Air Filter - Replacement
    279
  - Air Filter - Check
    280
  - Air Filter - Removal and Installation
    281
- Air Intake
  282
  - Contamination Indicator - Signal Ring Position Check
    282
- Starting Equipment
  283
  - Air Starter - Manual Operation
    283
- Lube Oil System, Lube Oil Circuit
  284
  - Engine Oil - Change
    284
  - Engine Oil Level - Check
    287
  - Engine Oil - Sample Extraction and Analysis
    288
  - Oil Priming Pump - Visual Inspection
    290
- Oil Filtration / Cooling
  291
  - Engine Oil Filter - Replacement
    291
  - Centrifugal Oil Filter - Cleaning and Filter Sleeve Replacement
    292
- Coolant Circuit, General, High-Temperature Circuit
  294
  - Engine Coolant - Level Check
    294
  - Engine Coolant Change
    295
  - Engine Coolant - Filling
    296
  - Engine Coolant - Draining
    298
  - Engine Coolant - Filling
    300
  - Engine Coolant Pump - Relief Bore Check
    302
  - Engine Coolant - Sample Extraction and Analysis
    303
  - Preheater - Overview
    305
  - Preheater - Function and Leak Check
    306
  - Preheater - Overhaul
    307
  - Preheater - Solenoid Switch Replacement
    308
  - Preheater - Heating Element and Housing Check
    310
  - Preheater Thermostats - Replacement
    313
  - Coolant Expansion Tank Valve Cover - Replacement
    316
- Low-Temperature Circuit
  317
- Belt Drive
  326
  - Drive Belt - Condition Check
    326
- Battery-Charging Generator
  327
  - Battery-Charging Generator - Drive Belt Tension Adjustment
    327
  - Battery-Charging Generator Drive - Drive Belt Replacement
    328
- Engine Mounting / Support
  329
- Wiring (General) for Engine/Gearbox/Unit
  334
  - Engine Cabling - Check
    334
- Accessories for (Electronic) Engine Governor / Control System
  335
  - Engine Governor and Connector - Cleaning
    335
  - Engine Control Unit Plug Connections - Check
    336
  - Engine Governor ECU 9 - Removal and Installation
    337
  - Parameters for Drift Correction (CDC) - Resetting with Diasys
    338
  - 9 Appendix A
    339
  - Abbreviations
    339
  - MTU Contact/Service Partners
    342
  - 10 Appendix B
    343
9 Appendix A

339
- Special Tools
  343
- Index
  352

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