Mercury TDI 4.2L Manuals

Mercury TDI 4.2L Manuals

Manuals and User Guides for Mercury TDI 4.2L. We have 1 Mercury TDI 4.2L manual available for free PDF download: Manual

Mercury TDI 4.2L Manual

Mercury TDI 4.2L Manual (89 pages)

Brand: Mercury | Category: Engine | Size: 5.79 MB

Table of Contents

Read this Manual Thoroughly
1
Table of Contents
3
Features and Controls
8
Section 1 - Getting to Know Your Power Package
8
Controls
11
Engine Electrical System Overload Protection
13
- Fuses
  13
- Vessel Adapter Assembly Fuse Replacement
  14
Lanyard Stop Switch
14
- Keep the Lanyard Stop Switch and Lanyard Cord in Good Operating Condition
  15
Power Trim
16
- Single-Engine Trim and Trailer
  16
- Dual-Engine Trim and Trailer
  17
Power Trim and Mercathode Overload Protection
17
Emissions Information
18
- Exhaust Gas Emissions Certificate (Europe Only)
  18
- Owner Responsibility
  18
Engine Components
19
Safe Boating Recommendations
22
Carbon Monoxide Exposure
23
- Be Alert to Carbon Monoxide Poisoning
  23
- Stay Clear of Exhaust Areas
  23
- Good Ventilation
  23
- Poor Ventilation
  24
Duty Cycle
24
- Basic Boat Operation
  24
  - Duty Cycle Rating
    24
  - Pleasure Duty Rating
    24
Basic Boat Operation
25
Starting, Shifting, and Stopping
26
- Before Starting the Engine
  26
- Starting a Cold Engine
  27
- Engine Warm-Up
  27
- Starting a Warm Engine
  27
- Shifting
  28
- Engine Shutdown (Stopping)
  28
- Starting the Engine after Stopped While in Gear
  28
90-8M0114081 December 2015
28
Protecting People in the Water
28
Section 2 - on the Water

28
Section 3 - Specifications

35
- Antifreeze/Coolant
  36
- Diesel Fuel in Cold Weather
  36
- Fuel Requirements
  36
  - Nonferrous Metals and the Fuel System
    36
- Engine Oil
  37
- Engine Specifications
  37
- Approved Paints
  38
- Fluid Specifications
  38
Section 4 - Maintenance

39
- Dealer Responsibilities
  40
- Maintenance
  40
- Owner and Operator Responsibilities
  40
- Inspection
  41
- Replacement Parts Warning
  41
- Routine Maintenance
  41
  - Start of Season
    41
  - Each Day Start
    41
  - Each Day End
    41
  - Weekly
    41
  - End of Season
    41
- Engine Oil
  42
  - Checking
    43
  - Filling
    43
  - Draining Using the Easy Drain System, if Equipped
    43
  - Changing Oil and Filter
    44
- Scheduled Maintenance
  42
- Sterndrive Gear Lube
  45
  - Checking
    45
  - Filling
    45
  - Changing
    46
- Power Trim Fluid
  49
  - Checking
    49
  - Filling
    50
  - Changing
    51
- Power Steering Fluid
  51
  - Checking
    51
  - Filling
    51
  - Changing
    52
- Engine Coolant
  52
  - Checking the Coolant Level
    53
  - Adding Coolant
    53
- Air Filter
  53
  - Removal
    53
  - Inspection and Cleaning
    53
  - Installation
    54
- Fuel Filter
  54
  - Draining Water from the Filter
    54
  - Replacing the Filter
    54
- Fuel System
  55
  - Priming
    55
  - Fuel Tank Cleaning and Flushing
    55
- Purging the Fuel System
  55
- Seawater System
  55
- Corrosion Protection
  59
  - General Information
    59
  - Sacrificial Anode
    59
  - Antifouling Paint
    60
- Lubrication
  60
  - Steering System
    60
  - Throttle Cable
    61
  - Shift Cable
    61
  - Transom Assembly
    61
  - Propeller Shaft
    61
  - Engine Coupler
    62
  - Driveshaft Extension Models
    63
- Maintaining Torques
  63
  - Gimbal Ring U-Bolt Nuts
    63
  - Engine Mounts
    64
- Propellers
  64
  - Bravo Sterndrive Propeller Removal
    64
    
    Bravo One Models
    64
    
    Bravo Two Models
    65
    
    Bravo Three Models
    66
    
    Bravo One Models
    67
    
    Bravo Sterndrive Propeller Installation
    67
    
    Bravo Three
    68
- Drive Belts
  69
  - Drive Belt
    69
  - Drive Belt Failure Identification
    69
- Battery
  70
- Battery Precautions for Multiple Engines
  71
  - Alternators
    71
  - Engine Control Unit (ECU)
    71
  - Batteries
    71
  - Battery Switches
    71
  - Battery Isolators
    71
  - Generators
    71
- Section 5 - Storage
  73
- Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
  74
- Recommissioning the Power Package
  76
- Troubleshooting
  78
- Troubleshooting Charts
  78
- Owner Service Assistance
  84
- Customer Service Literature
  85
  - English Language
    85
  - Other Languages
    86
- Ordering Literature
  86
  - United States and Canada
    86
  - Outside the United States and Canada
    86
- Section 8 - Maintenance Log
  87
- Scheduled Maintenance Log
  88
- Vessel Maintenance Notes
  89

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