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National Crane 1400A
Manitowoc National Crane 1400A Manuals
Manuals and User Guides for Manitowoc National Crane 1400A. We have
2
Manitowoc National Crane 1400A manuals available for free PDF download: Service Manual, Operator's Manual
Manitowoc National Crane 1400A Service Manual (164 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 32.51 MB
Table of Contents
Table of Contents
5
General
7
Safety Information
7
Basic Nomenclature
8
Section 1
7
General Maintenance
10
Cleanliness
10
Removal and Installation
10
Disassembly and Assembly
10
Pressing Parts
10
Locks
10
Shims
10
Bearings
11
Gaskets
11
Hydraulic Systems
11
Electrical
12
Fatigue of Welded Structures
13
Loctite
13
Fasteners and Torque Values
13
Weld Studs
25
Torque Wrenches
26
Using Torque Wrench Extensions
26
Wire Rope
27
Dynamic Shock Loads
27
Environmental Conditions
27
General
27
Boom Extension and Retraction Cables
28
Recommendations for Servicing Wire Rope
28
Wire Rope Inspection
28
Seizing Wire Rope
29
Wire Rope Replacement (All Wire Rope)
29
Section 2 Hydraulic System 2
31
Section 2
31
Maintenance
34
General
34
Hydraulic System Maintenance Precautions
34
Label Parts When Disassembling
34
Welding Precautions
34
Hydraulic Oil Recommendations
34
Draining and Flushing
34
Removing Air from the Hydraulic System
35
Parts Replacement
34
Service
34
System Description
36
Axial Piston Pump
36
Main Control Valve
36
Swing Control Valve
36
RCL Dump Manifold
36
Outrigger Control Manifolds
36
Valves
37
Hydraulic Tank
37
Hydraulic Remote Controllers
37
Valves
39
Pressure Setting Procedures
39
Description
39
Maintenance
39
Relief Valve Setting Procedures
40
Hoist
40
Boom Lift
40
Telescope in and Telescope out Reliefs
41
Outriggers
41
Single Front Outrigger (SFO)
42
Hydraulic Reservoir and Filter
43
Hydraulic Filter Replacement
44
Hydraulic Oil Cooler
44
Oil Cooler Service & Maintenance
44
Hydraulic Valves
45
Main Control Valve
45
RCL Dump Valve
45
Hydraulic Remote Control Valve
45
Hydraulic Pump
46
Outrigger Manifolds
46
Holding Valves
46
Swing Gearbox
46
Crane Function Power Switch
46
Description
46
Removal
46
Installation
46
Initial Pump Installation
47
Pump Start-Up
47
Pump Margin Pressure Setting
48
Maximum Pump Pressure Setting
48
Load Sense Relief Valve Pressure Setting
48
Trouble Diagnosis
50
Section 3 Electric System
55
Section 3
55
Jump Starting the Crane
55
Maintenance
55
Maintenance
56
General Troubleshooting
56
Troubleshooting the Electrical Swivel
56
Connector Troubleshooting
56
Individual Fuse Holders
58
Relay Fuse Blocks
58
Micro Relay Fuse Block
58
Mini Relay Fuse Block
59
Horn Alarm Circuit
59
VEC Module
60
RCL, ATB, and Crane Manifold Solenoids
61
Outrigger Manifolds
62
Front Outrigger Manifold
62
Rear Outrigger Manifold
62
Hydraulic Oil Cooler
63
Hydraulic Temperature Sensor Warning Light
63
Section 4 Boom Maintenance
65
Four Section Boom
65
Four Section Boom
66
Boom Removal
66
Boom Disassembly
66
Boom Disassembly Alternative #1
67
Four Section Boom Assembly
68
Boom Disassembly Alternative #2
68
Additional Maintenance, Disassembled Boom
68
Five Section Boom
71
Internal Cable Sheave Lubrication
71
Five Section Boom Removal
72
Five Section Boom Disassembly
72
Top/Rear Wear Pad Adjustment
78
Wear Pad Inspection
78
Top Rear Pad Replacement
78
Front Bottom Pad Replacement
78
Inner Side Pad Clearance
79
Inner Side Pad Clearance Example
80
Cable Tensioning
81
Cable Tension Sequence
81
Section Boom W/ 2 Stage Cylinder Cable Positioning
82
4- Section Boom W/ 2 Stage Cylinder Cable Positioning
84
4- Section Boom W/ 1 Stage Cylinder Cable Positioning
85
Cable Retention
86
Description Maintenance 5
89
Section 5
89
Description
89
Maintenance
89
Maintenance
90
Description
90
Warm-Up Procedure
90
Removal
90
Hydraulic Hoses
90
Drum Rotation Indicator
91
Hoist Installation
91
Removal
91
Programming the Minimum Wrap Indicator
92
Hoist Repair
93
Shipping Mode (Series a Only)
93
For Series "A
93
Series "B" Circuit Breaker Reset Instructions
93
Disassembly
93
Reassembly
94
Troubleshooting
93
Hoist Service
95
Brake
95
Planetary Set
98
Motor
98
Troubleshooting
99
Swing Section 6 Swing
101
Section 6
101
Description
101
Theory of Operation
101
Swing Gearbox and Brake
104
Parts Required to Rebuild
104
Disassembly
104
Input Planetary Repair
104
Output Planetary Repair
105
Shaft Repair
105
Case Assembly Repair
105
Unit Assembly
105
Swing Brake
106
Disassembly
106
Assembly
107
Swing Bearing
108
Maintenance
108
Torquing Swing Bearing Bolts
108
Description
108
General
108
Swing Bearing Bolts
109
Torque Values
109
Tools Required
109
Bearing Clearance
111
Bearing Replacement
112
Removal
112
Installation
113
Slew Potentiometer Adjustment
114
Testing
114
Section 7 Outriggers
115
Section 7
115
Description
115
Outrigger Beam Assembly
115
Removal
117
Cable Tensioning
119
Installation
119
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
120
Outrigger Monitoring System (OMS)
120
Standard in North America)
120
String Potentiometer
120
Description
115
Lubricants 8
121
Section 8
121
General
121
Lubrication
121
Lubricants
122
Chassis Grease
122
Low Temperature Grease
122
Extreme Pressure Multipurpose Gear Lubricant (EPGL)
122
Open Gear Lubricant
122
Antifreeze/Coolant (for Cab Heater)
122
Anti-Wear Additives
122
Hydraulic Oil
122
Standard Hydraulic Oil
122
Arctic Hydraulic Oil
123
Hydraulic Oil Inspection
123
Hydraulic Oil Reservoir Level
123
Lubrication
123
Internal Cable Sheave Lubrication
126
Boom Lubrication Inner Wear Pad
126
Boom Lubrication Side/Bottom Wear Pads
127
Hoist Brake Oil
127
Hoist Gearbox Oil Level Check
128
Hoist Gearbox Oil Change
128
Swing Gearbox and Brake Oil
128
Wire Rope Lubrication
129
1400A Hydraulic Oil Reservoir Level
129
Carwell© Rust Inhibitor
130
Protecting Cranes from Corrosion
130
Cleaning Procedures
131
Inspection and Repair
131
Application
131
Areas of Application
132
Section 9 Crane Installation
135
Section 9
135
Minimum Truck Requirements
135
Jib Protection Schematic
138
Minimum Truck Requirements
138
Mounting Configuration
138
PTO Requirements
139
Horsepower
139
Direct PTO Mount
139
PTO Ratio
139
Pump Rotation
139
Truck Frame Strength
140
Truck Preparation
144
Welding Precautions
144
Positioning the Crane on the Truck
144
Reinforcing after Frame Extension
145
Mounting the Crane
149
Truck Interface Electrical Connection
152
RCL Calibration
153
Initial Crane Run in Procedure
153
Stability Test
153
Hydraulic System Connection
153
Specifications 1400A
155
Hydraulic System
155
Hoist System
156
Crane Operating Speeds
156
Air Conditioner (Optional)
156
Dimensional Drawing
157
Section 10
159
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Manitowoc National Crane 1400A Operator's Manual (98 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 3.4 MB
Table of Contents
Table of Contents
9
Section 1
13
Supplemental Information
13
Safety Information
13
Notice to Owner/User
16
Section 2
17
Safety Messages
17
General
18
Safety Alert Symbol
18
Signal Words
18
Accidents
18
Operator's Information
18
Operator's Qualifications
19
Operational Aids
20
Rated Capacity Limiter (RCL) Systems (if Equipped)
20
Anti-Two-Blocking Device
20
Work Area Definition System (WADS) (if Equipped)
21
Crane Stability/Structural Strength
21
Load Charts
22
Work Site
22
Wind Forces
22
Lifting Operations
23
Counterweight
24
Outrigger Lift off
24
Multiple Crane Lifts
24
Electrocution Hazard
25
Set-Up and Operation
26
Electrocution Hazard Devices
26
Electrical Contact
27
Special Operating Conditions and Equipment
27
Personnel Handling
27
Environmental Protection
28
Maintenance
28
Service and Repairs
29
Lubrication
30
Tires
30
Wire Rope
30
Sheaves
31
Batteries
32
Engine
32
Transporting the Crane
32
Travel Operation
32
Work Practices
34
Personal Considerations
34
Crane Access
34
Job Preparation
34
Working
34
Lifting
35
Hand Signals
36
Boom Extension
38
Parking and Securing
38
Shut-Down
38
Cold Weather Operation
38
Temperature Effects on Hook Blocks
39
Temperature Effects on Hydraulic Cylinders
39
Overload Inspection
40
Boom Inspection
41
Superstructure Inspection
43
Carrier Inspection
45
Section 3
47
Truck Cab Controls
47
Truck Cab Ignition Switch
47
Power Take off
48
Park Brake
48
Engine Speed Governor
48
Neutral Start/Safety Switch
48
Outriggers
48
Outrigger Controls
48
Crane Level Indicators
48
Remote Engine Throttle
49
Outrigger Controls
49
Crane Controls
50
Hydraulic Oil Temperature Warning Light
50
Crane Ignition Switch
50
Crane Function Power Switch
50
Warning Horn Switch
52
Swing Control Lever
52
Swing Brake Pedal
52
Swing Brake Switch
52
Adjustable Swing Speed Valve
52
Telescope Control Lever
52
Boom Telescope Pedal (Optional)
52
Hoist Control Lever
52
High Speed Switch Hoist
52
Hoist Rotation Indicator (Optional)
52
Boom Lift Control Lever
53
Boom Lift Control Pedal (Optional)
53
Foot Throttle
53
Hand Throttle
53
Radio Remote Switch (Optional)
53
Handheld Outrigger Controls (Optional)
53
Load Chart
53
Crane Cab Climate Controls
53
Diesel Heater Controls
53
Rated Capacity Limiter (RCL)
53
Heater Cold Weather Fuel Mixture
54
Air Conditioner Controls (Optional)
54
Operating Procedures
54
Equipment Familiarization
54
Crane Cab Access
54
Equipment Checks
54
Cold Weather Operation
55
Anti-Two-Block Check
55
RCL Check
55
Hoist System Operation
55
Hoist Two Speed Operation
55
Work Site Location
56
Before Leaving the Truck Cab
56
Before Making the Lift
56
Load Chart
56
Using the Load Chart
56
Lifting the Load
57
Unattended Crane
57
Shut down and Preparation for Road Travel
57
Section 4
61
Outrigger Setup
61
Proper Leveling of the Crane
61
Bubble Level Adjustment
61
Site Selection
62
Setting the Outriggers
62
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
63
Jib Safety Information
63
Side Folding-Swing Around Jib Operation
64
Deployment Procedure
64
Stowing Procedure
66
Jib Removal
67
Jib Maintenance
67
Anti-Two-Block Weight Installation
67
Stow Pegs for Hoist Cable
68
Multipart Line Reeving
68
Using Multiple Part Lines
68
Lifting a 33 Ton (66,000 Lbs) Load
68
Installing Cable on the Hoist
69
Install the Remainder of the Cable, as Applicable
69
Wedge Sockets
69
Terminator Wedge Installation
69
Wedge Socket Installation
70
Dead-End Rigging
71
Section 5
73
General
73
Arctic Conditions below -18°C (0°F)
73
Chassis Grease
73
Extreme Pressure Multipurpose Gear Lubricant
73
Open Gear Lubricant
74
Anti-Wear Additives
74
Surface Protection for Cylinder Rods
74
Hydraulic Oil Inspection
74
Standard Hydraulic Oil
74
Intermediate Hydraulic Oil
75
Wide Range Intermediate Hydraulic Oil
75
Arctic Hydraulic Oil
75
Lubrication Points
75
Lubrication
75
Boom Lubrication Inner Wear Pad
77
Boom Lubrication Side/Bottom Wear Pad
77
Internal Cable Sheave Lubrication
77
1400A Hydraulic Oil Reservoir Level
78
Hoist Brake Oil
78
Hoist Gearbox Oil
78
Wire Rope Lubrication
79
Section 6
81
Crane Inspection and Maintenance
81
Inspections
81
Inspections
82
Special Boom Inspection
83
Stability
83
Hoist Cable Inspection and Maintenance
83
Keeping Records
83
Environmental Conditions
83
Dynamic Shock Loads
83
Precautions and Recommendations During Inspection
84
Inspection
84
Wire Rope Replacement
85
Care of Wire Rope
85
Replacement Cable
85
Crane Adjustments and Repairs
86
Boom Extension Cable
86
Extension Jack Service and Maintenance
86
Lubrication
86
Rust Prevention
86
Hydraulic System
86
Oil Cooler
86
Hydraulic System Trouble Diagnosis
86
Tire Load and Inflation Table
90
Specifications 1400A
93
Hydraulic System
93
Hoist System
93
Crane Operating Speeds
93
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