Manitowoc 12000-1 Manuals

Manuals and User Guides for Manitowoc 12000-1. We have 2 Manitowoc 12000-1 manuals available for free PDF download: Service And Maintenance Manual, Operating/Service/Maintenance Manual

Manitowoc 12000-1 Service And Maintenance Manual (746 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 83 MB

Table of Contents
3
Safety
9
Safety Information
11
Label Layout
13
Caution Label
35
General Safety Precautions
36
Reference Materials
39
12000-1 Specification
41
Outer Dimension
41
Crane Specification, Performance
44
Outside Dimensions
45
Crane Working Ranges
46
12000-1 Dimension, Weight of each Component
49
Main Machinery
49
Counterweight
51
Crane Attachment
53
Luffing Attachment
56
12000-1 Swing and Propel Stability
59
12000-1 Propel Allowable Slope Angle
61
Crane Attachment Installed : Boom Insert Configuration
61
Luffing Jib Attachment
68
12000E-1 Specification
72
Crane Outer Dimension
72
Crane Specification, Performance
73
Crane Working Ranges
74
12000E-1 Dimension, Weight of each Component
77
Main Machinery
77
Counterweight
79
Attachment
81
12000E-1 Swing and Propel Stability
85
12000E-1 Propel Allowable Slope Angle
87
Crane Attachment Installed : Boom Insert Configuration
87
Engine Main Specification
94
Engine Performance Curve
95
Maintenance Standards Test Procedures
97
Maintenance Standard
99
Pin, Bushing, Spring, Lining and Sheave
99
Propel Device
106
Performance Standard and Test Procedure
113
Operating Speed
114
Point and Method of Measuring Pressure
115
Relief Valve
115
Slewing Ring
120
General Work Standard
121
Tightening Torque of Cap Screws and Nuts
123
Standard Tightening Torque
123
Tightening Torque of Hydraulic Fittings
126
Standard Parts
128
Bolt
128
O-Ring
129
Back-Up Ring
130
Bite Type Fitting
131
Conversion Table
133
Unit Conversion
133
Millimeter : Inch Conversion Table
134
Meter and Foot Conversion Table
136
Grade Conversion Table
137
Unit Weight Table
137
System International (Si) Unit Conversion Table
138
Power Train
139
Introduction
141
Engine
145
Introduction
145
Removal
145
Lifting Hook
147
Repair and Maintenance
148
Installation
148
Pump Drive Assembly
151
Introduction
151
Removal
152
Disassembling the Power Divider
155
Check and Repair of the Power Divider
157
Assembling the Power Divider
158
Re-Installation
159
Spring Pin
165
Hydraulic System
167
Location of Main Hydraulic Components
169
Hydraulic Circuits and Components
175
Component Specifications
175
Layout of Hydraulic Components
180
Valve Block
184
Hydraulic Oil Tank
188
Winch Motor
190
Hydraulic System
193
Preface
193
Outline
193
OIL FLOW from No.1-1, No.1-2
194
OIL FLOW from No.3-1, 3-2 PUMP
197
OIL FLOW from No.4-1 PUMP
201
OIL FLOW from No.4-2 PUMP
202
OIL FLOW from No.5-1, 5-2 PUMP (CONTROL/AUX.ACTUATOR)
205
Valve
206
Hoist System
219
Apparatus and Location of Components
221
Hydraulic Pump
222
Adjustment of Drum Lock
223
Winch
224
Winch Installation
224
Winch Assembly
226
Reduction Unit Assembly
228
Brake Pedal
230
Assembly Drawing
230
Machine Front
231
Tightening Torque Table
231
Adjusting the Brake Pedal
232
Bleeding Air from Brake Circuit
233
Construction and Function
235
Hydraulic Schematic
235
Lifting a Load
238
Holding a Raised Load
242
Lowering a Load (Power Lowering)
246
Free Fall Operation
250
G Winch Mode Lifting
260
G Winch Mode Lowering
264
Boom Hoist System
269
Apparatus and Location of Components
271
Boom Hoist Winch Installation
273
Boom Drum Lock
274
Assembly Drawing
274
Adjusting the Boom Drum Lock
275
Reduction Unit
276
Tightening Torque Table
277
Construction and Function
279
Hydraulic Schematic
279
Raising the Boom
280
Neutral (Holding Boom)
282
Swing System
287
Construction and Function
290
Hydraulic Schematic
290
Swing
292
Stopping
295
Swing Reduction Unit
298
Tightening Torque
300
Swing Bearing
301
Swing Lock
303
Propel System
305
Apparatus and Location of Components
307
Propel Reduction Unit
308
Reduction Unit
310
Motor
312
Hydraulic Circuit
313
Adjustment
314
Port Power
314
Construction and Function
315
Hydraulic Schematic
315
Propelling (Right Side Forward)
316
Stopping
318
Electric System
321
Electrical
323
Electrical Wiring Schematic
323
Connector Layout
341
Location and Use of Fuse
469
Wiper Control Relay (2479R1366)
475
Pressure Switch (for Propel Motion Detect)
476
Pressure Switch (Foot Brake)
477
Pressure Sensor
478
Inclination Sensor
482
Buzzer Unit
483
Relay Box
496
12Load Cell (Crane)
500
Angle Sensor
501
14Troubleshooting of Exhaust Gas Third Regulation Engine
502
15How to Check the Failure Contents
503
16Checking of Diagnosis Lamp Function
509
Load Safety Device
512
Configuration of Screens
513
System Daigram
514
Monitor Indication
515
General Specification
516
Power Supply Wiring
518
Detail of Moment Limiter Connector
521
Shifting to Maintenance Screen
534
Input, Output Signal
536
Digital Input
538
Digital Output
538
Ml Function Setting
545
Data Copy, Format
549
Language, Unit Setting
555
11Ml Adjustment (Temporary)
584
12Operation Progress
585
13Version Information
587
14Failure History
588
15Adjustment Data
592
16Download Ml Program
600
Segment Display
600
17Download of Monitor Program
602
Main Controller
608
Arrangement of Main Controller
608
Composition of System
609
Function of Main Controller
610
Accelerator Control
611
Motor Control
615
Boost Control
625
Main Controller 1, 2 (Hardware)
652
Specifications of Main Controller Output
653
Analogue Input [A]
653
Arrangement of Main Controller Connector Pin
661
Adjustment of Main Controller
677
Controller Malfunction Emergency Measures
681
Air Conditioner
683
Defroster Switch
687
Air Conditioner Control
688
Parts Illustration
693
Disassembly and Assembly of the Unit
696
Removal of the Blower Unit
696
Replacing the Blower Motor
697
Replacing the Blower Controller
697
Removal of the Heater Core
697
Removal of the Air-Con Unit Case-Front And- Rear
698
Replacing the Evaporator and Expansion Valve
699
Installation of Evaporator Sensor
699
Replacing the Motor Actuator
700
Fault Detection from the Control Panel Indication
701
General
701
Fault in the Input and Output Circuit of the Motor Actuator
701
Fault in the Thermistor Sensor Circuit
701
Basic System of Hvac
702
Heater System
702
Evaporator Sensor
705
Recharging of the Coolant
707
Caution at Work
707
Storage and Transport
707
Work Procedure
709
Recharging Procedure
711
Air Purge
713
Electric Wiring Diagram
717
Translifter System
719
Apparatus and Location of Components
721
Remote Control
723
Circuit Diagram
724
Construction and Function
726
Outline
726
Function
728
Raising the Translifter
729
Lowering the Translifter
731
Troubleshooting
733

Manitowoc 12000-1 Operating/Service/Maintenance Manual (10 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 1 MB

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