Loma IQ3 Metal Detector Manuals

Manuals and User Guides for Loma IQ3 Metal Detector. We have 1 Loma IQ3 Metal Detector manual available for free PDF download: User Manual

Loma IQ3 User Manual (144 pages)

Brand: Loma | Category: Metal Detector | Size: 1.96 MB

Table of Contents
3
Introduction
11
About this Guide
12
General
12
Audience
12
Purpose
12
Organisation
13
Document Change Control
14
Document Key
14
Notes and Warnings
14
Hyperlinks
14
Copyright and Acknowledgements
15
The Loma Group of Companies
16
About Metal Detection
17
How a Metal Detector Works
18
General
18
Balance Stability
18
General and Foil Wrapped Products
18
Product Effect and Phasing
18
Product Effect
18
Phasing
19
Tracker Feature
20
Metal Free Zone
20
Detector Performance
20
Types of Metal
22
Shapes and Orientation of Metal
23
Testing Metal Detector Performance
23
Test Frequency
23
Product Test Samples
23
Test Wands
24
Testing Guidelines
24
Test Records
24
Learn Feature
25
Purpose
25
Full Learn
25
Update Learn
25
Reverse Learn
25
Learn Setup
25
Safety First
27
Safety Awareness
28
EC Declaration of Conformity
28
Safety Warnings
29
Safety Labels
31
Safety Guards
32
Guarding
32
Interlock Switches
32
Safety Relay and Circuits
32
Responsibilities and Disclaimer
32
Safety Measures
33
Intended Use of the Machine
33
Permitted Use
33
Improper Use
33
Noise Levels
34
End of Life Treatment
34
Emergency Procedures
34
Quality Assurance
35
Iso9000
35
End User Licence Agreement
36
Technical Specifications
37
IQ 3 Metal Detector Head
37
European Belt Conveyors
38
Installation
39
Installing a Metal Detector Head
39
Warnings
40
Receiving and Unpacking
40
Moving the Detector Head
40
Detector Head Mounting Positions
42
Mounting a Detector Head Onto a Conveyor
44
Connecting the Detector Head Electrical Supplies
48
Installing a Metal Detector System
51
Warnings
52
Receiving and Unpacking
52
Moving the Machine
53
Adjusting / Levelling the Conveyor
53
Clearance Requirements
54
Connecting the Air Supply
54
Connecting the Electrical Supplies
55
Checking Guards
57
Checking Belt Tracking (PV Belt System Only)
57
Setting up Reject Mechanisms
57
Remote User Interface
57
Installing a Serial Link
58
Site Considerations
58
Electromagnetic Compatibility (EMC)
58
Selection of Frequency Band
58
Other EMC Considerations
58
Radio Frequency Interference
58
About the Metal Detector Range
61
Introduction
61
Metal Detector Search Heads
62
Standard Features
62
Optional Features
62
Conveyor Belts
63
Flat Belts
63
Plastic Modular Belts
64
Reject Devices
65
Stop on Detect
65
Air Blast
66
Pusher
66
Plough
66
Retracting Band
66
Powered Decliner
66
Signal Only
66
Reject Bins
67
Electrical Services Box
67
Guards
67
Air Pressure Switch
67
Optional Equipment
68
Audible Alarm
68
Bin Full' Photo-Eye
68
LED Lamp Stack
68
Overhead Electrical Services
69
Product Guides
69
Product Registration Photo-Eye
69
PVS Indicator Lamp
69
Reject Actuation Confirmation
69
Reject Confirmation with Photo-Eye
69
Lockable Reject bin and Status Monitor
69
Pack Check Photo-Eye
69
Getting Started
71
User Interface
71
IQ3 Dual Line Display Menu Map
74
User Access
75
Logging in and out
76
Logging in
76
Logging out
77
Starting and Stopping
77
Starting the Machine
77
Stopping the Machine
78
Emergency Stop
78
Starting the Machine after an Emergency Stop
78
Using the Metal Detector
79
Good Practice
79
Establishing a Good Product Learn
80
Establishing Detector Performance
80
Introduction
80
Relative Detectability of Non-Ferrous Metals
80
Regular In-Line Detector Performance Testing
81
Handling Rejected Products
81
Getting the Results
82
Frequency Selection
82
Operating Instructions
83
Setting up the Metal Detector
83
Setting the Time and Date
83
Setting the Language
84
Setting the Machine ID
84
Setting User Access Levels and Passwords
85
Turning off the Access Level Feature
85
Configuring the Metal Detector
86
Setting up the Search Head
86
Setting up the Conveyor
88
Setting up the Service Options
91
Setting the VF Balance
92
Setting the VF Drive
94
Setting up the User Options
95
Setting up Serial Links
96
Performing a Ferrite Tune
97
Setting up Product Signal Tracking
98
Setting up the Reject Options
100
Adding a New Product
102
Learning Products
104
Full Learn
105
Update Learn
106
Learn Messages
107
Learn Setup
108
Learn Limits
110
Using Performance Validation
112
Setting up PV Testing
112
Running a Performance Validation Test
115
Logs and Reports
117
Reports
117
Logs
118
Errors Report
118
Purpose
118
Running the Report
118
Report Contents
118
Example Problems
119
Faults Report
120
Purpose
120
Running the Report
120
Report Contents
120
Example Problems
120
Setup Report
123
Purpose
123
Running the Report
123
Report Contents
123
Contaminants Report
124
Purpose
124
Running the Report
124
Report Contents
124
Learn Report
125
Purpose
125
Running the Report
125
Report Contents
125
Status Report
126
Purpose
126
Running the Report
126
Report Contents
126
PV Test Report
126
Batch Report
127
Purpose
127
Running the Report
127
Report Contents
127
Shift Report
128
Purpose
128
Running the Report
128
Report Contents
128
Contaminants Log
128
Viewing the Log
128
Printing the Contaminants Report
129
Clearing the Log
129
Errors Log
129
Purpose
129
Viewing the Log
129
Printing the Errors Report
130
Clearing the Log
130
Faults Log
130
Purpose
130
Viewing the Log
130
Printing the Faults Report
131
Clearing a Fault
131
Clearing the Log
131
Batch Log
132
Purpose
132
Viewing the Log
132
Printing the Batch Report
132
Clearing the Log
132
PVS Log
133
Purpose
133
Viewing the Log
133
Printing the PVS Report
133
Clearing the Log
133
Shift Log
134
Purpose
134
Viewing the Log
134
Printing the Shift Report
134
Clearing the Log
134
Maintenance
135
Maintenance Warnings
135
Cleaning
135
Cleaning Regime
135
Cleaning Solutions
136
Belt Conveyor Versions
136
Air Regulator Unit Maintenance
137
Conveyor Belt Maintenance
137
Plastic Modular Belt Section Replacement
137
Setting the Belt Tension and Tracking
137
Adjusting the Drive Chain Tension
138
Adjusting the Reject Devices
138
Pusher and Retracting Band Rejects
138
Air Blast Reject
138
Software Upgrades
138
Glossary
141
Index
143

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