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4227-300
Lexmark 4227-300 Manuals
Manuals and User Guides for Lexmark 4227-300. We have
1
Lexmark 4227-300 manual available for free PDF download: Service Manual
Lexmark 4227-300 Service Manual (146 pages)
Forms Printer
Brand:
Lexmark
| Category:
Printer
| Size: 2.25 MB
Table of Contents
Table of Contents
3
Table of Contents
7
Safety Information
7
Preface
12
Definitions
12
General Information
13
Description
13
Voltage, Ground, and Continuity Readings
14
Voltage Readings
14
Ground Checks
14
Continuity Readings
14
Maintenance Approach
15
Options
15
Tools
15
Abbreviations
16
Using the Operator Panel
17
Using the Function Menus
18
Setting Printer Functions
19
Overview of Function Menus
20
Buttons
22
Lights
23
Diagnostic Information
25
Start
25
Error Indication Table
25
Symptom Tables
27
Abnormal Indications
28
Abnormal Print Operation Problems
28
Auto Sheet Feeder Problems
29
6XX Error Indications
29
Paper Feed Problems
30
Operator Panel Problems
32
Power Problems
32
Print Quality Problems
33
Ribbon Feed Problems
34
Service Checks
35
Auto Gap Service Check
35
Auto Sheet Feeder (ASF) Service Check
37
Auto Sheet Feeder Principles of Operation
37
Carrier Drive Service Check
39
Intermittent Problem Service Check
40
No Print or Abnormal Print Service Check
43
4227-300
44
Operator Panel Service Check
44
Paper Feed Service Check
45
POST Service Check
48
Power Failure Service Check
49
Print Quality Service Check
51
Print Wire Drive Failure Service Check
52
Ribbon Drive Service Check
54
Tractor 2 Service Check
55
Diagnostic Aids
59
Power-On Self Test (POST)
59
Hex Trace Mode
60
Hex Trace Mode Sample
60
Interface Selection
61
Operation with the Top Cover Removed
61
Service Menu
61
Button Test
62
Factory Setting
62
Printhead Bank
62
Jam/Pset Sensor Test
62
Impact Force
62
Log Clear
62
Print Test
63
Other Print Tests
63
Error Log
63
Repair Information
65
Handling ESD-Sensitive Parts
65
Adjustments
66
Printhead Installation Adjustment
66
Printhead-To-Platen Gap Adjustment
66
Bidirectional Print Adjustment
67
Removals
69
Top Cover Removal
69
Auto Gap Motor Removal
72
Auto Sheet Feeder Gears Removal
73
Auto Sheet Feeder Pick-Up Roller Removal
74
Belt Tension Pulley Plate Assembly Removal
75
Base Assembly Removal
75
Carrier Removal
76
Carrier Motor Assembly Removal
79
Carrier Plate Removal
80
Label Jam Removal
80
Lower Feed Roller Removal
81
Lower Pinch Roller Removal
85
Main Logic Board Removal
85
Memory Module Removal
86
Operator Panel Assembly Removal
86
Paper Empty Sensor/Tof Sensor Removal
86
Paper Feed Motor Removal
89
Paper Guide Removal
89
Paper Guide/Platen Assembly Removal
89
Paper Select Lever Removal
89
Paper Select Sensor Removal
90
Paper Separator Removal
91
Power Supply Removal
93
Power Supply Fan Removal
93
Print Unit Removal
93
Printhead Removal
96
Printhead Cables Removal
97
Ribbon Drive Motor Assembly Removal
98
Right Side Frame Removal
99
Sub Logic Board Removal
101
Upper Feed Roller Removal
102
Preventive Maintenance
103
Lubrication
103
Specified Lubricants
103
Lubrication Points
104
Locations and Connectors
105
Main Logic Board Connectors
106
Operator Panel Connectors
107
Component Locations
108
Component Location Illustrations
109
Component Location Illustrations (Continued)
110
Signal Connections
111
Main Logic Board<-->Paper Empty & TOF Sensors
113
Main Logic Board<-->Carrier Motor Cable #1
113
Main Logic Board<-->Paper Feed Motor
113
Main Logic Board<-->Tractor 2 DIN
114
Main Logic Board<-->Carrier Motor Cooling Fan
114
Main Logic Board<-->5 V DC Power
114
Main Logic Board<-->Operator Panel
115
Main Logic Board<-->Tractor Pset & Jam Sensors
115
Main Logic Board<-->Ribbon Motor
116
Main Logic Board<-->Auto Gap Motor
116
Main Logic Board<-->Serial Board
116
Serial Board<-->Serial Cable
117
Sub Logic Board<-->Printhead
118
Operator Panel Board<-->Ribbon Cover Sensor
118
Tractor 2 Cable Connectors
119
Connector Block Diagram
120
4227-300
123
Parts Catalog
123
How to Use this Parts Catalog
123
Assembly 1: Covers and Operator Panel
124
Assembly 2: Paper Feed
126
Assembly 3: Carrier
128
Assembly 4: Base and Electronics
130
Assembly 5: ASF Side Frame/Covers
132
Assembly 6: ASF Roller/Support
134
Assembly 7: Tractor 2 Option
136
Index
139
Part Number Index
143
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