User Manuals: LeeBoy 8616B Asphalt Paver

User Manuals: LeeBoy 8616B Asphalt Paver

Manuals and User Guides for LeeBoy 8616B Asphalt Paver. We have 1 LeeBoy 8616B Asphalt Paver manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 8616B Operation, Service And Parts Manual

LeeBoy 8616B Operation, Service And Parts Manual (287 pages)

Conveyor Paver

Brand: LeeBoy | Category: Construction Equipment | Size: 20 MB

Table of Contents

Safety
3
Table of Contents
5
Safety

13
- Safety Precautions
  16
- Safety Decals
  20
- Machine Precautions
  22
  - Hot Material Precautions
    22
  - Hydraulic Systems Precautions
    22
  - Refueling Precautions
    22
  - Battery Precautions
    22
  - Starting and Stopping Precautions
    23
  - Parking Precautions
    23
  - Operating Precautions
    23
  - Storage Precautions
    24
  - Maintenance Precautions
    24
Information and Specifications

25
- Limited Warranty Policy
  26
- Information and Specifications
  26
- Contact Information
  27
- Specifications
  28
- Torque Specifications
  34
  - Standard Inch Fasteners
    34
  - Metric Fasteners
    35
  - Hydraulic Fittings
    35
  - Determining Proper Torque
    36
Component Location

41
- Component Location
  42
- Components Overview
  43
  - Hydraulic System
    43
  - Torque Hubs
    43
  - Hopper
    43
  - Augers
    43
  - Operator Platform
    43
  - Screed
    43
  - Electrical System
    44
- Machine Overview
  45
- Steering and Speed Control Box
  46
- Operator Control Panel
  47
- Screed Control Boxes
  49
  - Electric Screed Operation Controls
    50
- Steering Wheel (Option)
  51
Operation

52
- General Information
  54
- Receiving the Machine
  54
  - Initial and Daily Inspection
    54
  - Operation
    54
- Start-Up Procedure
  55
  - DP700 PLUS+1® Display Unit
    55
  - Start-Up Screen
    55
  - Engine Screen
    56
  - Paver Screen
    56
  - Time Adjust
    57
  - Fault Screens
    57
  - DPF Regeneration (REGEN)
    58
  - Status Icons
    59
- Driving the Paver
  61
  - Operator Control Station
    61
  - Steering and Speed Control
    61
- Paver Operation
  62
  - Spray down
    62
  - Set the Screed and Endgates
    63
  - Hopper Wings
    65
  - Conveyor
    65
  - Hydraulic Cut-Off Gates
    66
  - Sonic Auger
    66
  - Tow Point Cylinders
    67
- Starting to Pave
  67
  - Basic Paving
    68
  - Setting the Crown
    69
  - Mat Texture Adjustment
    70
- Unloading and Loading
  71
  - Unloading
    71
  - Loading
    71
  - Tie-Down Procedure
    72
- Optional Components
  72
  - Auger Extensions Option
    72
  - Power Crown Option
    73
  - Umbrella Option
    73
  - Truck Hitch Attachment Option
    73
- Maintenance Schedule
  76
- Lubrication Points
  77
  - Torque Hub Lubrication
    78
- Routine Maintenance
  79
- Maintenance Adjustments
  80
  - Conveyor Flight Chain
    80
  - Conveyor Drive Chain
    81
  - Conveyor Paddle Adjustment
    81
  - Auger Drive Chain Adjustment
    82
  - Screed Extension Top Guide Adjustment
    82
  - Track Tension
    83
  - High Gear Adjustment
    84
- Electrical System
  84
  - Battery Servicing
    85
  - Alternator
    85
  - Generator Voltage Testing
    86
  - Generator Capacitor Replacement
    87
  - Screed Electric Heat Elements
    87
  - Element Relays
    88
  - Element Resistance Testing
    89
  - Heating Elements
    89
- Engine Maintenance
  90
  - Check Engine Lubrication Oil
    90
  - Change Engine Oil and Filter
    90
- Fuel System
  91
  - Fuel Tank
    91
  - Change Air Filter
    91
  - Change Fuel Filter
    92
- Hydraulic System
  92
- Replacement Procedures
  94
  - 2-Speed Motor Replacement
    94
  - Drive Torque Hub Replacement
    95
  - Track Sprocket Replacement
    95
  - Front Idler and Bushing
    96
  - Rear Conveyor Shaft, Bearings and Sprockets
    96
  - Conveyor Wear Plates
    97
  - Conveyor Drive Motors
    98
  - Cut-Off Assembly
    98
  - Auger and Inner Bearing
    98
  - Replacing Auger Motors
    99
  - Rear Hopper Wing Cylinders
    100
  - Front Hopper Wing Cylinders
    100
  - Pumps and Hood
    101
  - Screed Extension Wear Plates
    101
- Weldment
  102
- Troubleshooting Chart
  103
- DP700 Diagnostic Trouble Code (DTC) Chart
  106
Schematics

116
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

118
Illustrated Parts List

172
- Quick Reference
  174
- Track Assembly - Poly Pads
  175
- Track Assembly - Tension and Propel
  177
- Conveyor Assembly
  179
- Pushbar Assembly
  181
- Drive Conveyor
  183
- Engine Assembly with Pumps
  185
- Engine Components (1 of 2)
  187
- Engine Components (2 of 2)
  189
- Tanks
  191
- Hydraulic Components
  193
- Secondary Valve
  195
- Generator
  197
- Hopper Wings
  199
- Hoods and Covers
  201
- Engine Cover Assembly
  203
- Spray down
  205
- Dash Assembly
  207
- Dash Control Box
  209
- Rear Auger Assembly (1 of 1)
  211
- Rear Auger Assembly (2 of 2)
  213
- Screed Frame Assembly - Electric
  215
- Walk Board Assembly
  217
- Screed Vibrator Assembly
  219
- Screed Slide Plate
  221
- Screed Extension (Left) Assembly
  223
- Screed Extension (Right) Assembly
  225
- Screed Endgate (Left) Assembly
  227
- Screed Endgate (Right) Assembly
  229
- Screed Heated Endgate Option (Right)
  231
- Screed Heated Endgate Option (Left)
  233
- Screed Heated Edge Endgate Option (Right)
  235
- Screed Heated Edge Endgate Option (Left)
  237
- Screed Pull Arm (Left) Assembly
  239
- Screed Pull Arm (Right) Assembly
  241
- Screed Thickness Adjuster Assembly
  243
- Electric Heat Control Assembly (Standard)
  245
- Screed Heat Control Box W/Heated Endgates (Option)
  247
- Screed Heat Control Box, 110 VAC (Option)
  249
- Screed Optional Components
  251
- Paver Leveling Ski, 20 Feet (Option)
  253
- Paver Leveling Ski, 30 - 40 Feet (Option)
  255
- TOPCON P-32 Control Kit (Option)
  257
- Truck Hitch Assembly (Option)
  259
- Alphabetical Parts Index
  261

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