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8616B
LeeBoy 8616B Manuals
Manuals and User Guides for LeeBoy 8616B. We have
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LeeBoy 8616B manual available for free PDF download: Operation, Service And Parts Manual
LeeBoy 8616B Operation, Service And Parts Manual (287 pages)
Conveyor Paver
Brand:
LeeBoy
| Category:
Construction Equipment
| Size: 20.06 MB
Table of Contents
Safety
3
Table of Contents
5
Safety
13
Safety Precautions
16
Safety Decals
20
Safety Decals Care
21
Decal Installation (Sticker Type)
21
Decal Installation (Top Protected)
21
Machine Precautions
22
Hot Material Precautions
22
Hydraulic Systems Precautions
22
Refueling Precautions
22
Battery Precautions
22
Starting and Stopping Precautions
23
Parking Precautions
23
Operating Precautions
23
Storage Precautions
24
Maintenance Precautions
24
Information and Specifications
25
Limited Warranty Policy
26
Information and Specifications
26
Contact Information
27
Specifications
28
Torque Specifications
34
Standard Inch Fasteners
34
Metric Fasteners
35
Hydraulic Fittings
35
Determining Proper Torque
36
Component Location
41
Component Location
42
Components Overview
43
Hydraulic System
43
Torque Hubs
43
Hopper
43
Augers
43
Operator Platform
43
Screed
43
Electrical System
44
Machine Overview
45
Steering and Speed Control Box
46
Operator Control Panel
47
Screed Control Boxes
49
Electric Screed Operation Controls
50
Steering Wheel (Option)
51
Operation
52
General Information
54
Receiving the Machine
54
Initial and Daily Inspection
54
Operation
54
Start-Up Procedure
55
DP700 PLUS+1® Display Unit
55
Start-Up Screen
55
Engine Screen
56
Paver Screen
56
Time Adjust
57
Fault Screens
57
DPF Regeneration (REGEN)
58
Status Icons
59
Driving the Paver
61
Operator Control Station
61
Steering and Speed Control
61
Paver Operation
62
Spray down
62
Set the Screed and Endgates
63
Hopper Wings
65
Conveyor
65
Hydraulic Cut-Off Gates
66
Sonic Auger
66
Tow Point Cylinders
67
Starting to Pave
67
Basic Paving
68
Setting the Crown
69
Mat Texture Adjustment
70
Unloading and Loading
71
Unloading
71
Loading
71
Tie-Down Procedure
72
Optional Components
72
Auger Extensions Option
72
Power Crown Option
73
Umbrella Option
73
Truck Hitch Attachment Option
73
Maintenance Schedule
76
Lubrication Points
77
Torque Hub Lubrication
78
Routine Maintenance
79
Preparing Machine for Maintenance
79
Every 10 Hours or Daily Routine Maintenance
79
Every 50 Hours or Weekly Routine Maintenance
79
Every 100 Hour or Monthly Maintenance
79
Every 250 Hours or Quarterly Routine Maintenance
80
Every 500 Hours or Semi-Annual Routine Maintenance
80
Every 1000 Hours or Annual Routine Maintenance
80
Maintenance Adjustments
80
Conveyor Flight Chain
80
Conveyor Drive Chain
81
Conveyor Paddle Adjustment
81
Auger Drive Chain Adjustment
82
Screed Extension Top Guide Adjustment
82
Track Tension
83
High Gear Adjustment
84
Electrical System
84
Battery Servicing
85
Alternator
85
Generator Voltage Testing
86
Generator Capacitor Replacement
87
Screed Electric Heat Elements
87
Element Relays
88
Element Resistance Testing
89
Heating Elements
89
Engine Maintenance
90
Check Engine Lubrication Oil
90
Change Engine Oil and Filter
90
Fuel System
91
Fuel Tank
91
Change Air Filter
91
Change Fuel Filter
92
Hydraulic System
92
Check Hydraulic Oil
92
Change Hydraulic Oil and Filter
93
Change Hydraulic Oil Strainer
94
Replacement Procedures
94
2-Speed Motor Replacement
94
Drive Torque Hub Replacement
95
Track Sprocket Replacement
95
Front Idler and Bushing
96
Rear Conveyor Shaft, Bearings and Sprockets
96
Conveyor Wear Plates
97
Conveyor Drive Motors
98
Cut-Off Assembly
98
Auger and Inner Bearing
98
Replacing Auger Motors
99
Rear Hopper Wing Cylinders
100
Front Hopper Wing Cylinders
100
Pumps and Hood
101
Screed Extension Wear Plates
101
Weldment
102
Troubleshooting Chart
103
DP700 Diagnostic Trouble Code (DTC) Chart
106
Schematics
116
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
118
Screed Control Box Assembly, Left Side
118
Screed Control Box Assembly, Right Side
120
Operator Control Panel Assembly
122
Harness, Jumper, 31 Pin Dash to Pedestal
124
Harness, Jumper, 47 Pin Dash to Pedestal
126
Harness, Main Manifold
128
Harness, Front Manifold
130
Harness, Hydraulic Oil Cooler
132
Main Harness Electrical Overview
134
Main Harness Electrical (1 of 6)
136
Main Harness Electrical (2 of 6)
138
Main Harness Electrical (3 of 6)
140
Main Harness Electrical (4 of 6)
142
Main Harness Elelctrical (5 of 6)
144
Main Harness Electrical (6 of 6)
146
Main Harnass Layout
148
Hydraulic Schematic Overview - Version a
150
Hydraulic Schematic Layout - Version a (1 of 3)
152
Hydraulic Schematic Layout - Version a (2 of 3)
154
Hydraulic Schematic Layout - Version a (3 of 3)
156
Hydraulic Schematic Overview - Version B
158
Hydraulic Schematic Layout - Version B (1 of 3)
160
Hydraulic Schematic Layout - Version a (1 of 3)
160
Hydraulic Schematic Layout - Version B (2 of 3)
162
Hydraulic Schematic Layout - Version a (2 of 3)
162
Hydraulic Schematic Layout - Version B (3 of 3)
164
Electric Heat Control (Standard)
166
Electric Heat Control with 110 Outlet (Option)
168
Electric Heat Endgates (Option)
170
Illustrated Parts List
172
Quick Reference
174
Track Assembly - Poly Pads
175
Track Assembly - Tension and Propel
177
Conveyor Assembly
179
Pushbar Assembly
181
Drive Conveyor
183
Engine Assembly with Pumps
185
Engine Components (1 of 2)
187
Engine Components (2 of 2)
189
Tanks
191
Hydraulic Components
193
Secondary Valve
195
Generator
197
Hopper Wings
199
Hoods and Covers
201
Engine Cover Assembly
203
Spray down
205
Dash Assembly
207
Dash Control Box
209
Rear Auger Assembly (1 of 1)
211
Rear Auger Assembly (2 of 2)
213
Screed Frame Assembly - Electric
215
Walk Board Assembly
217
Screed Vibrator Assembly
219
Screed Slide Plate
221
Screed Extension (Left) Assembly
223
Screed Extension (Right) Assembly
225
Screed Endgate (Left) Assembly
227
Screed Endgate (Right) Assembly
229
Screed Heated Endgate Option (Right)
231
Screed Heated Endgate Option (Left)
233
Screed Heated Edge Endgate Option (Right)
235
Screed Heated Edge Endgate Option (Left)
237
Screed Pull Arm (Left) Assembly
239
Screed Pull Arm (Right) Assembly
241
Screed Thickness Adjuster Assembly
243
Electric Heat Control Assembly (Standard)
245
Screed Heat Control Box W/Heated Endgates (Option)
247
Screed Heat Control Box, 110 VAC (Option)
249
Screed Optional Components
251
Paver Leveling Ski, 20 Feet (Option)
253
Paver Leveling Ski, 30 - 40 Feet (Option)
255
TOPCON P-32 Control Kit (Option)
257
Truck Hitch Assembly (Option)
259
Alphabetical Parts Index
261
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