LeeBoy 8616B Operation, Service And Parts Manual
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LeeBoy 8616B Operation, Service And Parts Manual

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Operations, Service, and Parts Manual
LeeBoy Model 8616B Conveyor Paver
Manual No. 1013539-01
This manual applies
to machines beginning
with Serial Number
101158

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Summary of Contents for LeeBoy 8616B

  • Page 1 Operations, Service, and Parts Manual LeeBoy Model 8616B Conveyor Paver Manual No. 1013539-01 This manual applies to machines beginning with Serial Number 101158...

  • Page 3: Safety

    Thumb Index Safety Information and Specifications Component Location Operation Maintenance Schematics Illustrated Parts List (IPL) LeeBoy 8616B Conveyor Paver...
  • Page 4 We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

  • Page 5: Table Of Contents

    Hydraulic System ......3-2 Torque Hubs ......3-2 LeeBoy 8616B Conveyor Paver...
  • Page 6 Tow Point Cylinders ......4-16 Starting to Pave ......4-16 LeeBoy 8616B Conveyor Paver...
  • Page 7 Generator Voltage Testing ..... . 5-13 Generator Capacitor Replacement ....5-14 LeeBoy 8616B Conveyor Paver...
  • Page 8 Screed Control Box Assembly, Left Side ....6-3 Screed Control Box Assembly, Right Side ....6-5 viii LeeBoy 8616B Conveyor Paver...
  • Page 9 Tanks ........7-20 LeeBoy 8616B Conveyor Paver...
  • Page 10 Truck Hitch Assembly (Option) ..... . . 7-88 Alphabetical Parts Index ......7-90 LeeBoy 8616B Conveyor Paver...
  • Page 11 Introduction Thank you for purchasing the LeeBoy Model 8616B Conveyor Paver. We wish you many years of safe and efficient operation of your paver. READ THIS MANUAL PRIOR TO OPERATING the paver. This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
  • Page 12 NOTES LeeBoy 8616B Conveyor Paver...

  • Page 13: Safety

    Storage Precautions ......1-12 Maintenance Precautions ..... . 1-12 LeeBoy 8616B Conveyor Paver...
  • Page 14 NOTES LeeBoy 8616B Conveyor Paver...
  • Page 15 IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before operating the LeeBoy 8616B Conveyor Paver and follow THOROUGHLY. HEED THE WARNINGS AND its instructions when operating the paver. FOLLOW THE INSTRUCTIONS.

  • Page 16: Safety Precautions

    Exhaust Hazard • Never permit anyone to service or operate the LeeBoy All internal combustion engines create 8616B Conveyor Paver without proper training. carbon monoxide gas during operation and •...
  • Page 17 • Store any containers containing fuel in a well- procedures, make sure you have a helper to keep ventilated area, away from any combustibles or bystanders clear of the paver and make observations sources of ignition. of moving parts as requested by the operator. LeeBoy 8616B Conveyor Paver...
  • Page 18 • Never check for a hydraulic fluid or fuel leak with your hands. Always use a piece of wood or cardboard. The work area must be well lit to ensure safe and proper Have your authorized LeeBoy dealer or distributor operation. repair the damaged parts.
  • Page 19 Always tighten components to the specified torque. Loose parts can cause damage to the LeeBoy 8616B Conveyor Paver or cause it to operate improperly. Only use replacement parts approved by LeeBoy. Other replacement parts may affect warranty coverage.

  • Page 20: Safety Decals

    DANGER safety decals in the proper locations. (Figure readable and located on the paver as designated by 1-1) For additional help, refer to the parts listing in LeeBoy. Section 7 and contact your authorized LeeBoy dealer to order a replacement kit. CAUTION Hydraulic oil only...

  • Page 21: Safety Decals Care

    6. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. LeeBoy 8616B Conveyor Paver...

  • Page 22: Machine Precautions

    • If injury from concentrated high pressure steam or hydraulic fluid occurs, seek medical attention immediately. Injuries resulting from hydraulic fluid penetrating the skin’s surface can result in serious infections or toxic reactions. 1-10 LeeBoy 8616B Conveyor Paver...

  • Page 23: Starting And Stopping Precautions

    • DO NOT tow the paver, except to remove from road or to load on trailer. • DO NOT tow the paver, except to remove from road or to load on trailer. LeeBoy 8616B Conveyor Paver 1-11...

  • Page 24: Storage Precautions

    • Keep brake and steering systems in good operating condition. • Safety signs that are missing, illegible or damaged must be replaced. Keep all safety signs clean. 1-12 LeeBoy 8616B Conveyor Paver...

  • Page 25: Information And Specifications

    Hydraulic Fittings ......2-11 Determining Proper Torque ..... 2-12 LeeBoy 8616B Conveyor Paver...

  • Page 26: Limited Warranty Policy

    This Limited Warranty sets forth your sole remedy in connection component in which such parts are installed. with the sale or use of the LeeBoy product covered by this Limited Warranty. LeeBoy has the right to repair any component or part before replacing it with a new one.

  • Page 27: Contact Information

    Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please complete the following information to use if you need to contact your authorized LeeBoy dealer for service, parts or literature. Machine Model Number: _____________________________________________ Paver Serial Number: Date of Purchase:...

  • Page 28: Specifications

    The specifications provided in this section include Replace original equipment only with screed weights, dimensions, performance, and torque LeeBoy approved components. values for both metric and standard inch fastener. 8’ 15’4” 8’6” 10’ Figure 2-2. Machine Dimensions LeeBoy 8616B Conveyor Paver...
  • Page 29 Kubota, Tier 4i, Turbo-Charged Model V3800-CR-TE4 Fuel Type Diesel Cylinders Rated Speed 2,600 rpm High Idle 2,400 rpm Max Gross Power 99.9 hp (73.8 Kw) Max Gross Torque 249.44 ft lb (338 Nm) Displacement 230 in 3 (3.769 L) LeeBoy 8616B Conveyor Paver...
  • Page 30 Suction Strainers (Stauff TMF-2534-0-5); Return Filter Secondary Filter/Strainer Type (Schroeder KBZ10) Suction Strainers (125 Micron) Return Filter (10 Micron) Secondary Filter/Strainer Size Suction Strainers (inside hydraulic tank); Return Filter Secondary Filter/Strainer Location (top of hydraulic tank) LeeBoy 8616B Conveyor Paver...
  • Page 31 Extension Vibrators - Model Vibco B-190 Extension Vibrators - Vibrations per Minute 4,600 vpm Extension Vibrators - Input Flow Max (gpm -> lpm) 4.8 gpm (18.17 lpm) @ 800 psi (Adjustable) Extension Vibrators - Force 332 lbs (77 N) LeeBoy 8616B Conveyor Paver...
  • Page 32 51.16 fpm (15.59 mpm) Table 2-13. Planetary Drive Specifications ITEM SPECIFICATION Model PGRF 1703 Ratio–Gear 82.188:1 Parking Brake Fail-safe Parking Brake Release Pressure 200 psi (13.8 bar) Gearbox Oil Designation (i.e 80W-90) 80W-90 Oil Capacity 3 qt (2.84 L) LeeBoy 8616B Conveyor Paver...
  • Page 33 14 in (355.6 mm) Type Poly (Smooth Poly - Optional) Brand Berco - Poly (Superior - Smooth) Quantity of Pads 40 pads per side (80 total) Planetary Drive Number of Speeds 2-Speed Brakes Spring-Applied Hydraulic Released (SAHR) LeeBoy 8616B Conveyor Paver...

  • Page 34: Torque Specifications

    1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 LeeBoy 8616B Conveyor Paver 2-10...

  • Page 35: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in Table 2-11. NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LeeBoy 8616B Conveyor Paver 2-11...

  • Page 36: Determining Proper Torque

    TS = TD * L / LH TS = TD * L / √(L • To estimate the crowfoot size (E) E = Drive Size * 0.5 + Distance between Drive and Open End + Wrench Size * 0.5774 LeeBoy 8616B Conveyor Paver 2-12...
  • Page 37 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LeeBoy 8616B Conveyor Paver 2-13...
  • Page 38 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). LeeBoy 8616B Conveyor Paver 2-14...
  • Page 39 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LeeBoy 8616B Conveyor Paver 2-15...
  • Page 40 Information and Specifications NOTES LeeBoy 8616B Conveyor Paver 2-16...

  • Page 41: Component Location

    Electric Screed Operation Controls ....3-9 Steering Wheel (Option) ......3-10 LeeBoy 8616B Conveyor Paver...

  • Page 42: Component Location

    Component Location NOTES LeeBoy 8616B Conveyor Paver...

  • Page 43: Components Overview

    The conveyor is activated at the operator platform. The LeeBoy Model 8616B Conveyor Paver is equipped with a Kubota, 99 hp (74 kW) diesel engine, which is mounted near the center of the paver and accessible Augers through several access doors on the engine cover.

  • Page 44: Electrical System

    220 - 240 VAC. All LeeBoy generators are equipped with an integrated speed-control manifold. This manifold should not require adjustment, but if there is a need to “fine tune”...

  • Page 45: Machine Overview

    Creates a clean edge in the paved base. Has vertical and angle adjustments. Holds the optional Sonic Conveyor/Auger Sensor in position. Connected to Sonic Sensor Bracket the Sonic Auger Adjustment. These rollers pushes the material delivery truck along as it delivers asphalt Truck Rollers into the paver hopper. LeeBoy 8616B Conveyor Paver...

  • Page 46: Steering And Speed Control Box

    When switch is set to RUN, operator control station is activated, parking brake is released, and machine resumes to previously set speed. LeeBoy 8616B Conveyor Paver...

  • Page 47: Operator Control Panel

    E-Stop button. Right Tow Thicker/ Sets the thickness of the asphalt. Thinner Switch Used to change machine speed. Place switch in OFF position for low speed. 2-Speed Switch Place the switch in ON for high speed position. LeeBoy 8616B Conveyor Paver...
  • Page 48 Controls left conveyor speed when Left Conveyor Switch is set to AUTO or Left Conveyor Dial MANUAL. Turning clockwise increases conveyor speed. Sets the thickness of the asphalt. Place switch in THICKER position for thicker Left Tow Switch asphalt. Place switch in THINNER position for thinner asphalt. LeeBoy 8616B Conveyor Paver...

  • Page 49: Screed Control Boxes

    Moves left extension in Switch Left Extension Switch for right auger. and out. Controls pile height Moves tow up and Left Tow Switch Right Auger Dial and speed for the down. left auger. LeeBoy 8616B Conveyor Paver...

  • Page 50: Electric Screed Operation Controls

    Controls the depth of the asphalt. Adjusts for positive crown or negative valley in wear plate. Crown and Valley Adjuster NOTE: Powered adjustment option available. Electric Heat Box Provides electric heat to the screed. Houses element breakers. 3-10 LeeBoy 8616B Conveyor Paver...

  • Page 51: Steering Wheel (Option)

    When setting the switch to RUN, the operator control station Run/Stop Switch is activitated, parking brake is released and the machine resumes to the previously set speed. NOTE: Only one operator control station can be active at a time. LeeBoy 8616B Conveyor Paver 3-11...

  • Page 52: Operation

    Sonic Auger ......4-15 Tow Point Cylinders ......4-16 LeeBoy 8616B Conveyor Paver...
  • Page 53 Umbrella Option ......4-22 Truck Hitch Attachment Option ....4-22 LeeBoy 8616B Conveyor Paver...

  • Page 54: General Information

    Operation GENERAL INFORMATION RECEIVING THE MACHINE The LeeBoy Model 8616B Conveyor Paver is equipped with hydrostatic-driven tracks that propel the paver Although the machine has been checked thoroughly by using friction-controlled joysticks. The two joysticks the manufacturer, road hazards or other factors during control the speed and direction of the paver in transport may result in damage.

  • Page 55: Start-Up Procedure

    Operation START-UP PROCEDURE DP700 PLUS+1® Display Unit The LeeBoy Model 8616B Conveyor Paver is equipped DO NOT leave the operator station with a DP700 PLUS+1® Digital Display unit that slides unattended while the paver is in gear or in motion.

  • Page 56: Engine Screen

    11 - Ground Speed Down 12 - Truck Hitch Out • The Up/Down arrow buttons control ground speed percentage. • The Left/Right arrow buttons provide IN/ OUT functionality for the truck hitch (optional component).Spray Down Button: LeeBoy 8616B Conveyor Paver...

  • Page 57: Time Adjust

    • Input Sensor Fault - The sensor voltage is outside acceptable limits. • Input Sensor Cal - The sensor has not been calibrated. • Controller Offline - No CAN communication with controller. Figure 4-4. Time Adjust LeeBoy 8616B Conveyor Paver...

  • Page 58: Dpf Regeneration (Regen)

    RPM or move from Park/Neutral Figure 4-6. DPF Level Icon in Engine Screen during the regeneration process. At Level 3, a screen will appear notifying the operator that a manual regeneration is required. (Figure 4-9) Figure 4-7. DPF Warning Screen LeeBoy 8616B Conveyor Paver...

  • Page 59: Status Icons

    Coolant. Illuminates when the engine is running too hot. Parking Brake. Illuminates when the parking brake is on. HEST (High Exhaust System Temperature). Illuminates when the exhaust temperature is high. Hydraulic Oil. Illuminates to warn operator when the hydraulic oil is too hot. LeeBoy 8616B Conveyor Paver...
  • Page 60 All three warning lights are directly broadcast from the engine ECM on the CAN bus. Engine Faults. If this light illuminates, push soft key to display all active and inactive engine faults. System Faults. When this light illuminates, push soft key to display all active system faults. LeeBoy 8616B Conveyor Paver...

  • Page 61: Driving The Paver

    Counter-rotation occurs if one joystick is in the extreme forward position and the other is in the extreme rear position while the machine is in gear and moving. Make only slow adjustments to joysticks or steering wheel to turn machine. 4-10 LeeBoy 8616B Conveyor Paver...

  • Page 62: Paver Operation

    Spray Down NOTE: To stop the paver, pull joysticks back to the neutral position. Always spray down the LeeBoy Model 8616B Conveyor • To drive the paver forward, lift up on the joysticks Paver before and after paving.

  • Page 63: Set The Screed And Endgates

    Screed Electric Heat Control the screed plates. NOTE: You can set the screed directly onto a fresh The LeeBoy 8616B Conveyor Paver features a mat of hot asphalt while running the heating hydraulically-driven generator that powers the electric system, allowing the heat of the asphalt to heat control box mounted in the center of the screed for help heat the screed plate.
  • Page 64 1/4 inch (6.35 mm) for a nice, even edge. Turn the tilt screw so the front of the endgate tilts down slightly when the screed is lifted. This will allow the endgate to set itself to the grade. (Figure 4-15) LeeBoy 8616B Conveyor Paver 4-13...

  • Page 65: Hopper Wings

    To operate the hopper wings: preferred method for paving with the LeeBoy Model 8616B Conveyor Paver. Push the hopper wings switch to OUT on the operator control panel to fold out hopper wings.

  • Page 66: Hydraulic Cut-Off Gates

    (Figure 4-19) A sonic auger sensor connects from the paver to the screed. It detects the pile height and controls the conveyor and auger speed by regulating the hydraulic pump output. LeeBoy 8616B Conveyor Paver 4-15...

  • Page 67: Tow Point Cylinders

    Tow Point Cylinders STARTING TO PAVE The tow point cylinders are an added convenience to The LeeBoy 8616B Conveyor Paver provides superior the operator for adjusting the depth of the screed. This paving for driveways, small to large parking lots, feature makes it possible to lay down an asphalt mat of and secondary roads.

  • Page 68: Basic Paving

    NOTE: When in the AUTO mode, the conveyors will operate at the selected speed but will turn on and off when using the sonic auger. (Page 4-15) LeeBoy 8616B Conveyor Paver 4-17...

  • Page 69: Setting The Crown

    (The setting is based on a 10-foot mat.) NOTE: Always check that proper crown is achieved by using a string or straight edge to measure the distance between a flat, level surface to the center bottom portion of the screed. 4-18 LeeBoy 8616B Conveyor Paver...

  • Page 70: Mat Texture Adjustment

    1/8 inch. There will not be compacting, resulting in a poor finish. any crown in the mat, but the material flow under the Angle-of-Attack screed plate will be improved. Adjustor Figure 4-26. AOA Adjustment LeeBoy 8616B Conveyor Paver 4-19...

  • Page 71: Unloading And Loading

    A longer ramp to reduce the loading angle may be needed. Figure 4-28. Incorrect Loading Position Figure 4-27. Correct Unloading Position 4-20 LeeBoy 8616B Conveyor Paver...

  • Page 72: Tie-Down Procedure

    6. Secure end of extension auger to main auger. Figure 4-30. Tie-Down D-Ring Locations Install guard. Make sure extension auger is running flat. 8. Repeat this procedure for opposite side. LeeBoy 8616B Conveyor Paver 4-21...

  • Page 73: Power Crown Option

    (Figure 4-32) guide rollers are fully locked onto the truck wheel rims. Umbrella 4. It may be necessary to adjust the roller guides to the Mounts inside of the wheel rims. Figure 4-32. Umbrella Mount Locations 4-22 LeeBoy 8616B Conveyor Paver...
  • Page 74 Generator Voltage Testing ..... . 5-13 Generator Capacitor Replacement ....5-14 LeeBoy 8616B Conveyor Paver...
  • Page 75 Troubleshooting Chart ......5-30 DP700 Diagnostic Trouble Code (DTC) Chart ....5-33 LeeBoy 8616B Conveyor Paver...

  • Page 76: Maintenance Schedule

    Before performing any maintenance procedures on the When performing any routine maintenance, always LeeBoy Model 8616B Conveyor Paver, review the safety include the previous routine maintenance hours in the information in Section 2. higher hourly schedule.

  • Page 77: Lubrication Points

    LUBRICATION POINTS Figure 5-1. Lubrication Points LeeBoy 8616B Conveyor Paver...

  • Page 78: Torque Hub Lubrication

    3. If oil does not come out, remove the plug at the 12 o’clock position and fill torque hub with 80W-90 gear oil until oil starts to appear at the other hole. 4. Replace both plugs and repeat process on other torque hub. Figure 5-2. Torque Hub Plugs LeeBoy 8616B Conveyor Paver...

  • Page 79: Routine Maintenance

    8. Keep the fuel tank full to prevent condensation. Always fill at the end of the day. 9. Check engine oil level. (Page 5-17) 10. Check hydraulic oil level. (Page 5-19) 11. Perform any other engine preventive maintenance described in the Engine Operator’s Manual. LeeBoy 8616B Conveyor Paver...

  • Page 80: Every 250 Hours Or Quarterly Routine Maintenance

    5. After the conveyor chain tension is set, retighten locknuts and bolts holding the flight chain assembly. 6. Repeat steps 1 through 4 for the opposite side. Grease front and rear conveyor tubes at grease blocks on each side of conveyor. LeeBoy 8616B Conveyor Paver...

  • Page 81: Conveyor Drive Chain

    2 - Limit Switch Shaft Figure 5-4. Conveyor Drive Chain Bolts 3 - Paddle Linkage 1 - Chain Adjuster 4 - Tubing 2 - Jam Nuts 5 - Conveyor Paddle 3 - Conveyor Drive Chain 6 - Chain Stop LeeBoy 8616B Conveyor Paver...

  • Page 82: Auger Drive Chain Adjustment

    Figure 5-6. Conveyor Drive Chain Bolts 1 - Motor Bolts 2 - Jam Nuts 3 - Tension Adjuster Figure 5-7. Screed Extension Top Guide Adjustment 1 - Screed Extension Top Guide 2 - Allen Screws 3 - Hold-Down Bolts LeeBoy 8616B Conveyor Paver...

  • Page 83: Track Tension

    You will need to “deadhead” a cylinder function to reach the 1200 PSI level. Figure 5-8. Main Manifold 1 - Gauge Port 2 - Pressure-Reducing Valve 5-10 LeeBoy 8616B Conveyor Paver...

  • Page 84: High Gear Adjustment

    (-) post of the battery. It is advisable to disconnect the negative (-) cable first and connect it last. Your authorized LeeBoy dealer will perform the tracking Reversed polarity can damage the electrical system. adjustment on the high side gear by adjusting the screw on the underside of the hydraulic motor.

  • Page 85: Battery Servicing

    • Always connect a booster battery in the proper area to rinse away the solution. polarity: negative (-) to negative (-) and positive (+) to 6. Check vent cap breather openings to ensure they positive (+). are clear. 5-12 LeeBoy 8616B Conveyor Paver...

  • Page 86: Generator Voltage Testing

    Generator Speed Tuning This adjustment should only be The generator is hydraulically-driven. When the paver performed by an authorized LeeBoy dealer. Work engine is at 1600 RPMs and the hydraulic system is at not performed by an authorized dealer can damage normal operating temperature, the generator should machine and void the warranty.

  • Page 87: Generator Capacitor Replacement

    NOTE: Control boxes are manufactured to fit all either are operating incorrectly. screed and paver combinations. If not all plugs are connected to wires, it may be normal. Be sure to keep open plugs with the plug terminator(s). 5-14 LeeBoy 8616B Conveyor Paver...

  • Page 88: Element Relays

    If not, the It is these relays that “make” or “break” the circuit to relay needs to be replaced. each element to start or stop the heating cycles. LeeBoy 8616B Conveyor Paver 5-15...

  • Page 89: Element Resistance Testing

    If there is any continuity through the element to the frame, the element must be replaced. DO NOT operate an element with a known shortage. Replace faulty elements and wiring immediately. 5-16 LeeBoy 8616B Conveyor Paver...

  • Page 90: Engine Maintenance

    6. Rub a little oil on the rubber gasket area of the new dipstick. filter element. 5. Add oil if needed. Fill the new filter with fresh oil. 8. Install the new filter element onto the filter head. Carefully tighten the filter (by hand only). LeeBoy 8616B Conveyor Paver 5-17...

  • Page 91: Fuel System

    6. Check clamps to ensure filter elements are tight and 3. Fill with diesel fuel until full. filter elements are making proper contact. 4. Replace fuel cap. Start engine. If engine does not run smoothly, recheck filter element contact. 5-18 LeeBoy 8616B Conveyor Paver...

  • Page 92: Change Fuel Filter

    Always loosen the cap slowly to relieve any pressure in the hydraulic oil reservoir. Explosion Hazard! Stop the engine immediately if any fuel leakage is noted. DO NOT start the engine until the leak has been corrected. LeeBoy 8616B Conveyor Paver 5-19...

  • Page 93: Change Hydraulic Oil And Filter

    5-22) • Keep the hydraulic oil filled to the correct level. DO NOT overfill the hydraulic oil reservoir. Leeboy uses a lead-detection dye that Hydraulic may turn the hydraulic oil a slight yellow tint. Charge Change Hydraulic Oil and Filter...

  • Page 94: Change Hydraulic Oil Strainer

    5. Fill the hydraulic oil tank with filtered hydraulic oil until proper level is shown on the sight gauge. (Figure 5-20) 6. Replace fill cap and tighten wingnuts securely. DO NOT overfill the hydraulic oil tank. LeeBoy 8616B Conveyor Paver 5-21...

  • Page 95: Drive Torque Hub Replacement

    Slide sprocket back in place. 19. Reinsert the master pin back onto the track. 8. Place thread-locking adhesive on bolts and install bolts holding sprocket. 20. Place thread-locking adhesive on bolts. 5-22 LeeBoy 8616B Conveyor Paver...

  • Page 96: Front Idler And Bushing

    NOTE: Rebuilding the bushing and seals can be 9. Slide out shaft and outer conveyor sprocket through performed without taking idler off paver. frame side. NOTE: Rear tube can be removed for changing the inner bearings. LeeBoy 8616B Conveyor Paver 5-23...

  • Page 97: Conveyor Wear Plates

    2 - Conveyor Chains If the conveyor wearplate(s) needs to be replaced, follow these procedures: Position paver on a ramp. 2. Remove all guards over the conveyor floor and front lip panel. 3. Remove main conveyor chains. 5-24 LeeBoy 8616B Conveyor Paver...

  • Page 98: Conveyor Drive Motors

    Torque mounting bolts to 78 ft. lbs. (106 N•m) 4. Push collar all the way in against end mount and attach with two (2) setscrews, one (1) on outside and one (1) on inside. LeeBoy 8616B Conveyor Paver 5-25...

  • Page 99: Replacing Auger Motors

    17. Adjust the chain for 1/4 inches of slack. chain to prevent it from falling down into the cover. Once chain is secure, remove the bolt holding the 18. Lubricate with chain lube. sprocket. 19. Reconnect the hydraulic hoses and check for leaks. 5-26 LeeBoy 8616B Conveyor Paver...

  • Page 100: Rear Hopper Wing Cylinders

    12. Reattach bolt cover and close hood. Figure 5-29. Front Hopper Wing Cylinder 1 - Clevis Pin 2 - Cylinder 3 - Cylinder Mount Figure 5-28. Rear Hopper Wing Cylinder 1 - Top Bolt 2 - Cylinder 3 - Hoses LeeBoy 8616B Conveyor Paver 5-27...

  • Page 101: Pumps And Hood

    9. Lower screed to the ground and drive out the front prevent damage from dry start-up. pivot rod. (Figure 5-31) Start engine and check for leaks. 5-28 LeeBoy 8616B Conveyor Paver...

  • Page 102: Weldment

    DO NOT MAKE MODIFICATIONS TO THE MACHINE. ONLY weld if needed for repair purposes. Weldment modifications to the machine can void your warranty. LeeBoy 8616B Conveyor Paver 5-29...

  • Page 103: Troubleshooting Chart

    TROUBLESHOOTING CHART The troubleshooting chart below identifies the most If the problem persists, contact your authorized LeeBoy common symptoms of mechanical problems. Fault dealer for assistance or repair. codes are also shown on the DP700 Digital Display unit on the Operator Control Panel.
  • Page 104 Check oil cooler and thermostat. Low level in hydraulic tank. Refill to proper level. Clogged filters. Replace filters. Hydraulic pump cavitation or lost power. Suction hose loose. Retighten. Charge pump worn. Rebuild or replace charge pump. LeeBoy 8616B Conveyor Paver 5-31...
  • Page 105 HEAT ON Indicator light bulb. Replace the HEAT ON indicator light bulb. light isn’t illuminated. Elements have been tested, Faulty element wiring. Inspect and test element wiring. but the breaker still trips. 5-32 LeeBoy 8616B Conveyor Paver...

  • Page 106: Dp700 Diagnostic Trouble Code (Dtc) Chart

    0.2V or below. with high altitude usage. Engine power drops.) Diagnostic counter = zero Barometric pressure (Default value is set in consideration Barometric voltage 4.4V or more. sensor error: High with high altitude usage. Engine power drops.) LeeBoy 8616B Conveyor Paver 5-33...
  • Page 107 Failure of battery. ECU Diagnostic counter = zero recognition of battery voltage is below Battery voltage: Low 8V in 12V system. Faulty starting or EGR stop. engine may stop completely. (Not monitored during cranking.) 5-34 LeeBoy 8616B Conveyor Paver...
  • Page 108 Engine vibration increases slightly. NE-G phase shift. NE: Crankshaft position Large phase shift between NE and G sensor. pulses within +/- 15 degrees. Engine Diagnostic counter = zero hesitates at start-up. G: Camshaft position sensor. LeeBoy 8616B Conveyor Paver 5-35...
  • Page 109 SCV stuck in open Discharge request of supply pump 1347 Key switch turn OFF. position. goes below 0 mm /st and the actual rail pressure is 10 MPa for 26 seconds or more. engine may stop. 5-36 LeeBoy 8616B Conveyor Paver...
  • Page 110 Sensor supply voltage 3: Voltage to sensor is above 5.25V. 3511 Key switch turn OFF. High Faulty starting. Sensor supply voltage 3: Voltage to sensor is below 4.75V. 3511 Key switch turn OFF. Faulty starting. LeeBoy 8616B Conveyor Paver 5-37...
  • Page 111 Key switch turn OFF. operated. Engine vibration increases cylinder injectors short to and may stop. ground. Injector charge voltage low. Failure Injector charge voltage 523525 of charge circuit of ECU. Engine may Key switch turn OFF. low. stop. 5-38 LeeBoy 8616B Conveyor Paver...
  • Page 112 (sensor/harness open circuit, sensor error (CAN). CAN signal recovers. ground short circuit, etc.). +B short of air heater +B short circuit of harness. Faulty 523544 Key switch turn OFF. relay driving circuit. starting. White smoke increases. LeeBoy 8616B Conveyor Paver 5-39...
  • Page 113 CAN ETC5 frame time-out error. Key switch turn OFF. frame error. No request to “TSC1 buffer” continues 523596 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero request (other than 0x00). 5-40 LeeBoy 8616B Conveyor Paver...
  • Page 114 Key switch turn OFF. regeneration. continously. EGR stops. Engine coolant temperature ≥ 230° F 523603 Overheat precaution. Diagnostic counter = zero (220° C). 523604 CAN1 bux off. CAN1 bus off. EGR stops. Key switch turn OFF. LeeBoy 8616B Conveyor Paver 5-41...
  • Page 115 NOTES 5-42 LeeBoy 8616B Conveyor Paver...

  • Page 116: Schematics

    Hydraulic Schematic Layout - Version B (2 of 3) 6-47 Hydraulic Schematic Layout - Version B (3 of 3) 6-49 Electric Heat Control (Standard) 6-51 Electric Heat Control with 110 Outlet (Option) 6-53 Electric Heat Endgates (Option) 6-55 LeeBoy 8616B Conveyor Paver...
  • Page 117 Schematics NOTES...

  • Page 118: Screed Control Box Assembly, Left Side

    SCREED CONTROL BOX ASSEMBLY, LEFT SIDE Schematic for Part # 1008240 HORN HORN E STOP E STOP SLOPE LEFT SLOPE LEFT LEFT AUGER AUTO LEFT MANUAL AUGER CONNECTOR Figure 6-1. Screed Control Box Assembly, Left Side LeeBoy 8616B Conveyor Paver...
  • Page 119 Schematics NOTES LeeBoy 8616B Conveyor Paver...

  • Page 120: Screed Control Box Assembly, Right Side

    SCREED CONTROL BOX ASSEMBLY, RIGHT SIDE Schematic for Part # 1008241 HORN HORN E STOP E STOP SLOPE RIGHT SLOPE RIGHT RIGHT AUGER AUTO MANUAL RIGHT AUGER Figure 6-2. Screed Control Box Assembly, Right Side CONNECTOR LeeBoy 8616B Conveyor Paver...
  • Page 121 Schematics NOTES LeeBoy 8616B Conveyor Paver...

  • Page 122: Operator Control Panel Assembly

    Schematics OPERATOR CONTROL PANEL ASSEMBLY Schematic for Part # 1011785 10A CIRCUIT BREAKER Figure 6-3. Operator Control Panel Assembly LeeBoy 8616B Conveyor Paver...
  • Page 123 Schematics NOTES LeeBoy 8616B Conveyor Paver...

  • Page 124: Harness, Jumper, 31 Pin Dash To Pedestal

    R TOW UP LTBLU R TOW UP R TOW DN R TOW DN ACC PWR ENG ACC PWR ENG GLOW PLUGS GLOW PLUGS GEN COIL GEN COIL SPARE SPARE Figure 6-4. Harness Jumper, 31 Pin Dash to Pedestal LeeBoy 8616B Conveyor Paver...
  • Page 125 Schematics NOTES 6-10 LeeBoy 8616B Conveyor Paver...

  • Page 126: Harness, Jumper, 47 Pin Dash To Pedestal

    SCREED RAISE SCREED FLOAT SCREED FLOAT HORN HORN E STOP E STOP ESTOP ESTOP SENSOR PWR SENSOR PWR SENSOR GND SENSOR GND POWER CROWN POWER CROWN Figure 6-5. Harness Jumper, 47 Pin Dash to Pedestal LeeBoy 8616B Conveyor Paver 6-11...
  • Page 127 Schematics NOTES 6-12 LeeBoy 8616B Conveyor Paver...

  • Page 128: Harness, Main Manifold

    Schematics HARNESS, MAIN MANIFOLD Schematic for Part # 1008585 GROUNDS MANIFOLD CROWN Figure 6-6. Harness, Main Manifold LeeBoy 8616B Conveyor Paver 6-13...
  • Page 129 Schematics NOTES 6-14 LeeBoy 8616B Conveyor Paver...

  • Page 130: Harness, Front Manifold

    2 BLK LEFT AUGER 10" 1 YEL DT06-2S 2 BLK 10" RIGHT CONV 10" 1 BLU/RED DT06-2S 2 BLK LEFT CONV 1 PUR DT06-2S 2 BLK 27" 3/8" RING TERMINAL Figure 6-7. Harness, Front Manifold LeeBoy 8616B Conveyor Paver 6-15...
  • Page 131 Schematics NOTES 6-16 LeeBoy 8616B Conveyor Paver...

  • Page 132: Harness, Hydraulic Oil Cooler

    Schematics HARNESS, HYDRAULIC OIL COOLER Schematic for Part # 1010122 TERMINAL FAN GROUND TERMINAL TERMINAL TERMINAL POS BATT TERMINAL Figure 6-8. Hydraulic Oil Cooler Harness LeeBoy 8616B Conveyor Paver 6-17...
  • Page 133 Schematics NOTES 6-18 LeeBoy 8616B Conveyor Paver...

  • Page 134: Main Harness Electrical Overview

    TOE UP GENERATOR FUEL SENDER LT BLU SENS GND SENS PWR START ENABLE LT AUG POT LT AUG AUTO LT AUG MAN START WATER IN FUEL LT BLU IGN SW ACC Figure 6-9. Main Harness Overview LeeBoy 8616B Conveyor Paver 6-19...
  • Page 135 Schematics NOTES 6-20 LeeBoy 8616B Conveyor Paver...

  • Page 136: Main Harness Electrical (1 Of 6)

    Schematics MAIN HARNESS ELECTRICAL (1 OF 6) Schematic for Part # 1011249 RIGHT LEFT RIGHT SONIC SONIC SHROUD SHROUD LEFT Figure 6-10. Main Harness Electrical (1 of 6) LeeBoy 8616B Conveyor Paver 6-21...
  • Page 137 Schematics NOTES 6-22 LeeBoy 8616B Conveyor Paver...

  • Page 138: Main Harness Electrical (2 Of 6)

    MAIN HARNESS ELECTRICAL (2 OF 6) Schematic for Part # 1011249 PROPEL CONTROLLER TO SCREED CONTROLLER TO ECM TERMINAL RT FWD ALARM LT FWD DELPHI PART NO PUMP NEUTRAL CONNECTOR Figure 6-11. Main Harness Electrical (2 of 6) LeeBoy 8616B Conveyor Paver 6-23...
  • Page 139 Schematics NOTES 6-24 LeeBoy 8616B Conveyor Paver...

  • Page 140: Main Harness Electrical (3 Of 6)

    Schematics MAIN HARNESS ELECTRICAL (3 OF 6) Schematic for Part # 1011249 SCREED CONTROLLER PADDLE PADDLE B TO PROPEL GENERATOR FUEL SENDER Figure 6-12. Main Harness Electrical (3 of 6) LeeBoy 8616B Conveyor Paver 6-25...
  • Page 141 Schematics NOTES 6-26 LeeBoy 8616B Conveyor Paver...

  • Page 142: Main Harness Electrical (4 Of 6)

    SPADE LT BLU SENS GND SENS PWR START ENABLE LT AUG POT LT AUG AUTO LT AUG MAN START WATER IN FUEL LT BLU IGN SW ACC Figure 6-13. Main Harness Electrical (4 of 6) LeeBoy 8616B Conveyor Paver 6-27...
  • Page 143 Schematics NOTES 6-28 LeeBoy 8616B Conveyor Paver...

  • Page 144: Main Harness Elelctrical (5 Of 6)

    RT CUTOFF CLOSE SCREED RAISE RT TOE UP SCREED FLOAT RT TOE DN HORN RT SLOPE UP E STOP RT SLOPE DN SENSOR PWR SENSOR GND HORN SPADE Figure 6-14. Main Harness Electrical (5 of 6) LeeBoy 8616B Conveyor Paver 6-29...
  • Page 145 Schematics NOTES 6-30 LeeBoy 8616B Conveyor Paver...

  • Page 146: Main Harness Electrical (6 Of 6)

    Schematics MAIN HARNESS ELECTRICAL (6 OF 6) Schematic for Part # 1011249 POWER CROWN PIN COLOR FUNCTION POWER CROWN POWER POWER CROWN DOWN POWER CROWN UP Figure 6-15. Main Harness Electrical (6 of 6) LeeBoy 8616B Conveyor Paver 6-31...
  • Page 147 Schematics NOTES 6-32 LeeBoy 8616B Conveyor Paver...

  • Page 148: Main Harnass Layout

    RIGHT LEFT SONIC PADDLE PADDLE ALARM TERMINAL HORN SPADE GENERATOR ENG CAN RIGHT RIGHT TERMINAL LEFT ENGINE FUEL SENSOR LEFT PUMP NEUTRAL BEACON POWER CROWN Figure 6-16. Main Harness, Tier 4i Engine (2 of 2) LeeBoy 8616B Conveyor Paver 6-33...
  • Page 149 Schematics NOTES 6-34 LeeBoy 8616B Conveyor Paver...

  • Page 150: Hydraulic Schematic Overview - Version A

    BELOW SV2 VALVE PORT PORT PR08-32 SV08-30 (4) PV72-20M-0-N-12DR SV08-20 SV12M-20-0-N-12ER VONBERG 2410-6 JR075C 27 GPM @ 1400 RPM AUGER/CONVEYOR MANIFOLD 1010518 39 GPM @ 2000 RPM Figure 6-17. Hydraulic Schematic Overview - Version A LeeBoy 8616B Conveyor Paver 6-35...
  • Page 151 Schematics NOTES 6-36 LeeBoy 8616B Conveyor Paver...

  • Page 152: Hydraulic Schematic Layout - Version A (1 Of 3)

    UNC ORIFICE UNC ORIFICE UNC ORIFICE UNC ORIFICE UNC ORIFICE PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG CP12-20 PLUG PLUG MAIN MANIFOLD 1007074 Figure 6-18. Hydraulic Schematic Layout - Version A (1 of 3) LeeBoy 8616B Conveyor Paver 6-37...
  • Page 153 Schematics NOTES 6-38 LeeBoy 8616B Conveyor Paver...

  • Page 154: Hydraulic Schematic Layout - Version A (2 Of 3)

    BELOW SV2 VALVE PR08-32 SV08-30 (4) PV72-20M-0-N-12DR SV08-20 SV12M-20-0-N-12ER VONBERG 2410-6 JR075C 27 GPM @ 1400 RPM AUGER/CONVEYOR MANIFOLD 1010518 39 GPM @ 2000 RPM Figure 6-19. Hydraulic Schematic Layout - Version A (2 of3) LeeBoy 8616B Conveyor Paver 6-39...
  • Page 155 Schematics NOTES 6-40 LeeBoy 8616B Conveyor Paver...

  • Page 156: Hydraulic Schematic Layout - Version A (3 Of 3)

    OIL COOLER 1006974 TORQUE HUB, 1006974 TORQUE HUB, 1011460 79.74:1, W/BRAKE 79.74:1, W/BRAKE MOTOR, HYD DRIVE, 2 SPEED 3,000 PSI BRAKE BRAKE PORT PORT Figure 6-20. Hydraulic Schematic Layout - Version A (3 of 3) LeeBoy 8616B Conveyor Paver 6-41...
  • Page 157 Schematics NOTES 6-42 LeeBoy 8616B Conveyor Paver...

  • Page 158: Hydraulic Schematic Overview - Version B

    BRAKE BRAKE PLUG (0.110") DIA BELOW SV2 VALVE PORT PORT PR08-32 SV08-30 (4) PV72-20M-0-N-12DR SV08-20 SV12M-20-0-N-12ER VONBERG 2410-6 OIL COOLER AUGER/CONVEYOR MANIFOLD 1010518 2D 3D OIL COOLER Figure 6-21. Hydraulic Schematic Overview - Version B LeeBoy 8616B Conveyor Paver 6-43...
  • Page 159 Schematics NOTES 6-44 LeeBoy 8616B Conveyor Paver...

  • Page 160: Hydraulic Schematic Layout - Version B (1 Of 3)

    UNC ORIFICE UNC ORIFICE UNC ORIFICE UNC ORIFICE UNC ORIFICE PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG CP12-20 PLUG PLUG MAIN MANIFOLD 1007074 Figure 6-22. Hydraulic Schematic Layout - Version A (1 of 3) LeeBoy 8616B Conveyor Paver 6-45...
  • Page 161 Schematics NOTES 6-46 LeeBoy 8616B Conveyor Paver...

  • Page 162: Hydraulic Schematic Layout - Version B (2 Of 3)

    PLUG (0.025") DIA VONBERG 2610 FR12-23 1/16 NPTF ORIFICE PLUG (0.110") DIA BELOW SV2 VALVE PR08-32 SV08-30 (4) PV72-20M-0-N-12DR SV08-20 SV12M-20-0-N-12ER VONBERG 2410-6 AUGER/CONVEYOR MANIFOLD 1010518 Figure 6-23. Hydraulic Schematic Layout - Version A (2 of 3) LeeBoy 8616B Conveyor Paver 6-47...
  • Page 163 Schematics NOTES 6-48 LeeBoy 8616B Conveyor Paver...

  • Page 164: Hydraulic Schematic Layout - Version B (3 Of 3)

    1006974 TORQUE HUB, 1006974 TORQUE HUB, 1011460 79.74:1, W/BRAKE 79.74:1, W/BRAKE MOTOR, HYD DRIVE, 2 SPEED 3,000 PSI BRAKE BRAKE PORT PORT OIL COOLER OIL COOLER Figure 6-24. Hydraulic Schematic Layout - Version B (3 of 3) LeeBoy 8616B Conveyor Paver 6-49...
  • Page 165 Schematics NOTES 6-50 LeeBoy 8616B Conveyor Paver...

  • Page 166: Electric Heat Control (Standard)

    Schematics ELECTRIC HEAT CONTROL (STANDARD) Schematic #1010397 Figure 6-25. Electric Heat Control (Standard) LeeBoy 8616B Conveyor Paver 6-51...
  • Page 167 Schematics NOTES 6-52 LeeBoy 8616B Conveyor Paver...

  • Page 168: Electric Heat Control With 110 Outlet (Option)

    Schematics ELECTRIC HEAT CONTROL WITH 110 OUTLET (OPTION) Schematic for Part # 1006244 OUTLET TERMINAL HEAT ON POWER TO HEATER ELEMENTS AMPHENOL INITIATE TIMER Figure 6-26. Electric Heat Control with 110 Outlet (Option) LeeBoy 8616B Conveyor Paver 6-53...
  • Page 169 Schematics NOTES 6-54 LeeBoy 8616B Conveyor Paver...

  • Page 170: Electric Heat Endgates (Option)

    ELECTRIC HEAT ENDGATES (OPTION) Schematic for Part # 1010397 ELEMENT ON INDICATOR LHEG LHLE LHEG HEAT TERMINAL HEAT ON TO HEATER RHEG HEAT ELEMENTS INITIATE AMPHENOL TIMER RHLE RHEG Figure 6-27. Electric Heat Endgates (Option) LeeBoy 8616B Conveyor Paver 6-55...
  • Page 171 Schematics NOTES 6-56 LeeBoy 8616B Conveyor Paver...

  • Page 172: Illustrated Parts List

    Dash Control Box 7-38 Rear Auger Assembly (1 of 1) 7-40 Rear Auger Assembly (2 of 2) 7-42 Screed Frame Assembly - Electric 7-44 Walk Board Assembly 7-46 Screed Vibrator Assembly 7-48 Screed Slide Plate 7-50 LeeBoy 8616B Conveyor Paver...
  • Page 173 7-78 Screed Optional Components 7-80 Paver Leveling Ski, 20 Feet (Option) 7-82 Paver Leveling Ski, 30 - 40 Feet (Option) 7-84 TOPCON P-32 Control Kit (Option) 7-86 Truck Hitch Assembly (Option) 7-88 Alphabetical Parts Index 7-90 LeeBoy 8616B Conveyor Paver...

  • Page 174: Quick Reference

    1006380SRV Right) HEATING ELEMENTS Alternator 1009253-21 Description Part # Main Heating Element (4) 1007276SRV Extensions (2) 1007278SRV Starter 1001166-03 Specifications and designs may change without prior notice. These illustrations do not necessarily show the standard versions LeeBoy 8616B Conveyor Paver...

  • Page 175: Track Assembly - Poly Pads

    Illustrated Parts List TRACK ASSEMBLY - POLY PADS Figure 7-1. Track Assembly - Poly Pads LeeBoy 8616B Conveyor Paver...
  • Page 176 Assembly, Guide Bar, Left 1007656 Roller Spaces 1008724 Plate, Guide Bar Mount 1008728 Rod, Guide Bar 1008727 Weldment, Rod, Guide Bar 920070 Thumb Screw, 0 375-16 x 1 00 858206 Chain, Proof Coil, 250 x 10 Link LeeBoy 8616B Conveyor Paver...

  • Page 177: Track Assembly - Tension And Propel

    Illustrated Parts List TRACK ASSEMBLY - TENSION AND PROPEL Figure 7-2. Track Assembly - Tension and Propel LeeBoy 8616B Conveyor Paver...
  • Page 178 O-Ring, Drive Motor, 60cc Grease Fittings andHo- 1003174 Manifold Grease Kit ses, 1 per side 980059 Bracket, Track Tension 220360 Bushing, 1 00ID x 1 25OD x 1 00 1000285 Clevis Pin, 1 00 x 2 50 LeeBoy 8616B Conveyor Paver...

  • Page 179: Conveyor Assembly

    Illustrated Parts List CONVEYOR ASSEMBLY Figure 7-3. Conveyor Assembly LeeBoy 8616B Conveyor Paver...
  • Page 180 Threaded Rod, 0 625-11 x 12 00 850162 Roller, Conveyor Chain Idler w/Bearing 850130 Bearing, Insert, 1 50 850040 Snap Ring 1007052-02 Chain, Conveyor, 87 Pitches w/Master 1009055 Bolt, 1/2-13, Conveyor Bearing 1009133 Gear, Motor, Hydraulic LeeBoy 8616B Conveyor Paver...

  • Page 181: Pushbar Assembly

    Illustrated Parts List PUSHBAR ASSEMBLY Figure 7-4. Pushbar Assembly 7-10 LeeBoy 8616B Conveyor Paver...
  • Page 182 Nut, Lock, 0 625-11 980036 Pipe, Pushbar Roller Extension 102-613-1A Capscrew, Hex Head, 0 625-11 x 3 00 119-7 Washer, Flat, 0 625 852827 Clamp Half, w/Drilled Holes 856954 Bar, Push Bar Pin 810070 Bushing LeeBoy 8616B Conveyor Paver 7-11...

  • Page 183: Drive Conveyor

    Illustrated Parts List DRIVE CONVEYOR Figure 7-5. Drive Conveyor 7-12 LeeBoy 8616B Conveyor Paver...
  • Page 184 72836 Pin, 0 50 x 3 00, w/Hairpin Cotter 1009451 Weldment, Conveyor Paddle, Right 900060 Arm, Auto Conveyor Switch 1009714 Rod, Paddle Linkage 1008731 Chain, Pitches, 80H x 53, Includes Master 1009452 Pin, Conveyor Paddle LeeBoy 8616B Conveyor Paver 7-13...

  • Page 185: Engine Assembly With Pumps

    Illustrated Parts List ENGINE ASSEMBLY WITH PUMPS 5, 6, 7, 8 Figure 7-6. Engine Assembly with Pumps 7-14 LeeBoy 8616B Conveyor Paver...
  • Page 186 Engine, Kubota, Tier 4i, 99 HP 1006952 Pump, Hydraulic, Tandem 1006956 Pump, Hydraulic, Right 1011524 Weldment, Radiator Shroud 300-6 Washer, Flat, 3/8” 118-3 Washer, Lock, 3/8” 116-3 Nut, Hex, 3/8-16 100-6-16-16-5F Capscrew Hex Head, 3/8-16 x 1 12757410 O-Ring LeeBoy 8616B Conveyor Paver 7-15...

  • Page 187: Engine Components (1 Of 2)

    Illustrated Parts List ENGINE COMPONENTS (1 OF 2) 42 43 Figure 7-7. Kubota Engine 7-16 LeeBoy 8616B Conveyor Paver...
  • Page 188 Radiator Bracket 1009384-08 Recovery Bottle Bracket 1009384-09 Lower Radiator Brace 986537-46 Tank, Coolant 1009384-11 Fan Guard 1009384-12 Lower Radiator Mount 1009384-13 Stabilizer Brace 986537-21 Hose, Radiator, Upper 1001166-15 Hose, Radiator, Lower 300-6 Washer, Flat, 3/8” LeeBoy 8616B Conveyor Paver 7-17...

  • Page 189: Engine Components (2 Of 2)

    Illustrated Parts List ENGINE COMPONENTS (2 OF 2) 42 43 Figure 7-7. Kubota Engine 7-18 LeeBoy 8616B Conveyor Paver...
  • Page 190 Relay, 12VDC, Spst , 100 Amp 1009253-26 Mount Fuse Plate 1009253-30 Mounting Plate 1009253-07 Light Indicator, Red 1009253-21 Alternator, Tier 4i 1001166-03 Starter, Tier 3, V3600 38385-01 Filter, Air Primary, Tier 4i 1009253-16 Filter, Air Secondary, Tier 4i LeeBoy 8616B Conveyor Paver 7-19...

  • Page 191: Tanks

    Illustrated Parts List TANKS Figure 7-8. Tanks 7-20 LeeBoy 8616B Conveyor Paver...
  • Page 192 Hold-Down, Battery 100-8-13-140-5 Capscrew, Hex Head, 1/2-13 x 8 75 300-8 Washer, Flat, 1/2” 200-8-13-5 Nut, Hex, 1/2-13 Not Shown 500070 Gauge, Sight Level/Temp, Hydraulic Oil 1011738 Pump, Spray Down Facet 620050 Breather, Cap, 1/4” LeeBoy 8616B Conveyor Paver 7-21...

  • Page 193: Hydraulic Components

    Illustrated Parts List HYDRAULIC COMPONENTS Figure 7-9. Hydraulic Components 7-22 LeeBoy 8616B Conveyor Paver...
  • Page 194 Valve, Check Not Shown 988657-01 Valve, Check Not Shown 980286 Plate, Hydraulic Output Not Shown 620050 Breather Cap, 1/4” 910122 Manifold, Hopper Wing Sequence Not Shown 910122-1 Valve, Relief Not Shown 989202 Hydraulic Temperature Sensor LeeBoy 8616B Conveyor Paver 7-23...

  • Page 195: Secondary Valve

    Illustrated Parts List SECONDARY VALVE Figure 7-10. Secondary Valve 7-24 LeeBoy 8616B Conveyor Paver...
  • Page 196 Port SV1 1006953-15 Coil, 12VDC SV08 Port SV1, SV2 1006953-10 Valve, SV12-20M-0-N-00 Port SV3 983644-01 Coil, 12VDC Port SV3 1006953-11 Valve, SV08-20-0-N-12ER Port SV2 1006953-17 Test Port w/Cap Port GP 37113-04 Cartridge, Check, 12gpm Port CV1 LeeBoy 8616B Conveyor Paver 7-25...

  • Page 197: Generator

    Illustrated Parts List GENERATOR Figure 7-11. Generator 7-26 LeeBoy 8616B Conveyor Paver...
  • Page 198 Capacitor, Generator, 40 uF Not Shown 1002148 Capacitor, Generator, 30 uF Not Shown 1002147 Capacitor, Generator, 25 uF Not Shown 1002146 Capacitor, Generator, 20 uF Not Shown 989259SRV Kit, Extension Harness Not Shown 1011538 Generator, 12kW (w/out Motor) LeeBoy 8616B Conveyor Paver 7-27...

  • Page 199: Hopper Wings

    Illustrated Parts List HOPPER WINGS Figure 7-12. Hopper Wings 7-28 LeeBoy 8616B Conveyor Paver...
  • Page 200 102-410-1A Capscrew, Hex Head, 0 500-13 x 2 25 116-5 Nut, Hex, 0 500-13 980278 Bar, Front Rubber Mount 1011901 Flashing, Hopper Front 1000806SRV Guide Assembly, Hopper Wing, Left 1000801SRV Guide Assembly, Hopper Wing, Right LeeBoy 8616B Conveyor Paver 7-29...

  • Page 201: Hoods And Covers

    Illustrated Parts List HOODS AND COVERS 12, 38 Figure 7-13. Hoods and Covers 7-30 LeeBoy 8616B Conveyor Paver...
  • Page 202 Weldment Grating,Floor 1010537 Weldment Grating, Floor Board, Left 1010275 Weldment, Cover, Lower, Right 1011536 Bar, Shroud Hold-Down, Side 1011526 Weldment, Deflector, Engine Heat 1011527 Shroud, Rubber, Side 900144 Sensor, Hydraulic Oil Temperature 982792 Fan, Oil Cooler LeeBoy 8616B Conveyor Paver 7-31...

  • Page 203: Engine Cover Assembly

    Illustrated Parts List ENGINE COVER ASSEMBLY Figure 7-14. Engine Cover Assembly 7-32 LeeBoy 8616B Conveyor Paver...
  • Page 204 302-5 Washer, Lock, 5/16” 200-5-18-5 Nut, Hex, 5/16-18 100-5-18-20-5 Capscrew, Hex Head, 5/16-18 x 1 25 100-5-18-16-5 Capscrew, Hex Head, 5/16-18 x 1 988344 Insert, Nut, 0 313-18 NC 35560 Keys, Vandalism Cover Not Shown LeeBoy 8616B Conveyor Paver 7-33...

  • Page 205: Spray Down

    Illustrated Parts List SPRAY DOWN Figure 7-15. Spray Down 7-34 LeeBoy 8616B Conveyor Paver...
  • Page 206 Adapter, Reducer, Pipe, -6 / -2 1603-6-6-6 Adapter, Union, Triple Swivel 2605-6-6-6 Adapter, Male, Run Tee 200-4-20-5 Nut, Hex, 1/4-20 80694 Washer, Flat, 5/8” 300-4 Washer, Flat, 1/4” 100-10-11-32-5 Capscrew, Hex Head, 5/8-11 x 2 302-4 Washer, Lock, 1/4” LeeBoy 8616B Conveyor Paver 7-35...

  • Page 207: Dash Assembly

    Illustrated Parts List DASH ASSEMBLY Figure 7-16. Dash Assembly 7-36 LeeBoy 8616B Conveyor Paver...
  • Page 208 1012004 Controller, 50-Pin, Screed 981916-01 Conn, Nut, 24-Shell 981916-02 Connector, Lockwasher, 24-Shell 851548-05 Cord, Electronic Steering 1007266 Wheel, 45mm, V-Guide 1007332 Rail, Dash Slide w/Holes 1002546SRV Weldment, Cup Holder, Left 1002547SRV Weldment, Cup Holder, Right LeeBoy 8616B Conveyor Paver 7-37...

  • Page 209: Dash Control Box

    Illustrated Parts List DASH CONTROL BOX 11,12 4,5,6 4,5,14 21,33 22,36,37 27,28,29 30,34,35 23,24,25,26,31,32 Figure 7-17. Dash Control Box Assembly 7-38 LeeBoy 8616B Conveyor Paver...
  • Page 210 Panhead Machine Screw, Cross, #10-32 x 0 5 303-#10 Washer, Lock, Extension Tooth, #10 37303 Fuse, 25 Amp 36342 Fuse, 20 Amp 36340 Fuse, 10 Amp 36746 Fuse, 5 Amp 1011798 Decal, Dash Control Box LeeBoy 8616B Conveyor Paver 7-39...

  • Page 211: Rear Auger Assembly (1 Of 1)

    Illustrated Parts List REAR AUGER ASSEMBLY (1 OF 1) Figure 7-18. Rear Auger Assembly 7-40 LeeBoy 8616B Conveyor Paver...
  • Page 212 Include 31, 32, 33 860051HDRSRV Auger Mount, Right Include 31, 32, 33 851645SRV Collar, Auger Shaft End 810070 Bushing, 2 00 ID x 2 50 OD x 2 50 Idler 851646 Plate, Hopper Wing Corner 855313SRV LeeBoy 8616B Conveyor Paver 7-41...

  • Page 213: Rear Auger Assembly (2 Of 2)

    Illustrated Parts List REAR AUGER ASSEMBLY (2 OF 2) Figure 7-18. Rear Auger Assembly 7-42 LeeBoy 8616B Conveyor Paver...
  • Page 214 Capscrew, Hex Head, 0 500-13 x 1 750 240030 Pin, Clevis, 1 00 x 3 25 w/1 5HD 1009969 Strike Off, Right, 12” 1009966 Strike Off, Left, 12” 1009988SRV Strike Off Weldment, Right, 24” 1009989SRV Strike Off Weldment, Left, 24” LeeBoy 8616B Conveyor Paver 7-43...

  • Page 215: Screed Frame Assembly - Electric

    Illustrated Parts List SCREED FRAME ASSEMBLY - ELECTRIC Figure 7-19. Screed Frame Assembly - Electric 7-44 LeeBoy 8616B Conveyor Paver...
  • Page 216 Capscrew, Hex Head, 0 312-18 x 1 50 102-305-1A Capscrew, Hex Head, 0 437-14 X 1 00 118-4 Washer, Lock, 0 437 102-409-1A Capscrew, Hex Head, 0 500-13 x 2 00 116-5 Nut, Hex, 0 500-13 LeeBoy 8616B Conveyor Paver 7-45...

  • Page 217: Walk Board Assembly

    Illustrated Parts List WALK BOARD ASSEMBLY Figure 7-20. Walk Board Assembly 7-46 LeeBoy 8616B Conveyor Paver...
  • Page 218 Walk Board Assembly Parts List Item Part Number Description Remarks 987056SRV Walkboard, Assembly 985163 Plate, Walkboard Hinge 102-406-1A Capscrew, Hex Head, 0 500-13 x 1 25 118-5 Washer, Lock, 0 500 116-5 Nut, Hex, 0 500-13 LeeBoy 8616B Conveyor Paver 7-47...

  • Page 219: Screed Vibrator Assembly

    Illustrated Parts List SCREED VIBRATOR ASSEMBLY 11,12 Figure 7-21. Screed Vibrator Assembly 7-48 LeeBoy 8616B Conveyor Paver...
  • Page 220 Capscrew, Hex Head, 0 625-11 x 1 00 118-7 Washer, Lock, 0 625 102-103-1A Capscrew, Hex Head, 0 312-18 x 0 75 118-2 Washer, Lock, 0 312 102-405-1A Capscrew, Hex Head, 0 500-13 x 1 00 118-5 Washer, Lock, 0 500 LeeBoy 8616B Conveyor Paver 7-49...

  • Page 221: Screed Slide Plate

    Illustrated Parts List SCREED SLIDE PLATE Figure 7-22. Screed Slide Plate 7-50 LeeBoy 8616B Conveyor Paver...
  • Page 222 Illustrated Parts List Screed Slide Plate Parts List Item Part Number Description Remarks 1006416 Assembly, Slide w/Shafts 1006445 Assembly, Slide without Shafts 1006417 Bushing, Fiber, 2 25 OD x 2 00 ID 1006415 Shaft, Screed Extension, Chrome LeeBoy 8616B Conveyor Paver 7-51...

  • Page 223: Screed Extension (Left) Assembly

    Illustrated Parts List SCREED EXTENSION (LEFT) ASSEMBLY 34 33 Figure 7-23. Screed Extension Assembly (Left) 7-52 LeeBoy 8616B Conveyor Paver...
  • Page 224 Capscrew, Hex Head, 0 312-18 x 0 75 118-2 Washer, Lock, 0 312 102-103-1A Capscrew, Hex Head, 0 312-18 x 0 75 118-2 Washer, Lock, 0 312 100-6-16-16-5F Capscrew, Hex Head, 0 375-16 x 1 00 118-3 Washer, Lock, 0 375 LeeBoy 8616B Conveyor Paver 7-53...

  • Page 225: Screed Extension (Right) Assembly

    Illustrated Parts List SCREED EXTENSION (RIGHT) ASSEMBLY 33 34 31 32 Figure 7-24. Screed Extension Assembly (Right) 7-54 LeeBoy 8616B Conveyor Paver...
  • Page 226 Capscrew, Hex Head, 0 312-18 x 0 75 118-2 Washer, Lock, 0 312 102-103-1A Capscrew, Hex Head, 0 312-18 x 0 75 118-2 Washer, Lock, 0 312 100-6-16-16-5F Capscrew, Hex Head, 0 375-16 x 1 00 118-3 Washer, Lock, 0 375 LeeBoy 8616B Conveyor Paver 7-55...

  • Page 227: Screed Endgate (Left) Assembly

    Illustrated Parts List SCREED ENDGATE (LEFT) ASSEMBLY Figure 7-25. Screed Endgate Assembly (Left) 7-56 LeeBoy 8616B Conveyor Paver...
  • Page 228 100-6-16-16-5F Capscrew, Hex Head, 3/8-16 x 1 118-3 Washer, Lock, 0 375 118-4 Washer, Lock, 0 437 102-102-1A Capscrew, Hex Head, 0 312-18 x 0 50 102-303-1A Capscrew, Hex Head, 0 437-14 x 0 75 LeeBoy 8616B Conveyor Paver 7-57...

  • Page 229: Screed Endgate (Right) Assembly

    Illustrated Parts List SCREED ENDGATE (RIGHT) ASSEMBLY Figure 7-26. Screed Endgate Assembly (Right) 7-58 LeeBoy 8616B Conveyor Paver...
  • Page 230 100-6-16-16-5F Capscrew, Hex Head, 3/8-16 x 1 118-3 Washer, Lock, 0 375 116-4 Nut, Hex, 0 437-14 102-102-1A Capscrew, Hex Head, 0 312-18 x 0 50 102-303-1A Capscrew, Hex Head, 0 437-14 x 0 75 LeeBoy 8616B Conveyor Paver 7-59...

  • Page 231: Screed Heated Endgate Option (Right)

    Illustrated Parts List SCREED HEATED ENDGATE OPTION (RIGHT) 8,9,10 10,11,12 Figure 7-27. Screed Heated Endgate Option (Right) 7-60 LeeBoy 8616B Conveyor Paver...
  • Page 232 Nut, Hex, Jam, 3/8-16 870276 Hand Grip, Drive Lever 1011491 Tube, Element, Wire Routing 1011315 Wiring Kit Not Shown 1011311 Assembly, Electric Heat Control Panel Not Shown 1011180 Decal, Electric Heat Control Panel Not Shown LeeBoy 8616B Conveyor Paver 7-61...

  • Page 233: Screed Heated Endgate Option (Left)

    Illustrated Parts List SCREED HEATED ENDGATE OPTION (LEFT) 9,10,11 11,12,13 Figure 7-28. Screed Heated Endgate Option (Left) 7-62 LeeBoy 8616B Conveyor Paver...
  • Page 234 855579 Shaft, Endgate Mount 870276 Hand Grip, Drive Lever 1011491 Tube, Element, Wire Routing 1011315 Wiring Kit Not Shown 1011311 Assembly, Electric Heat Control Panel Not Shown 1011180 Decal, Electric Heat Control Panel Not Shown LeeBoy 8616B Conveyor Paver 7-63...

  • Page 235: Screed Heated Edge Endgate Option (Right)

    Illustrated Parts List SCREED HEATED EDGE ENDGATE OPTION (RIGHT) 9,10,11 11,12,13 Figure 7-29. Screed Heated Edge Endgate Option (Right) 7-64 LeeBoy 8616B Conveyor Paver...
  • Page 236 Capscrew, Hex Head, ,3/8-16 x 0 75 302-6 Washer, Lock, 3/8” 300-6 Washer, Flat, 3/8” 100-6-16-16-5F Capscrew, Hex Head, 3/8-16 x 1 204-6-16-5 Nut, Lock, Stover, 3/8-16 855579 Shaft, Endgate Mount 1011235 Tube, Endgate Adjustment Spacer 870276 Hand Grip, Drive Lever LeeBoy 8616B Conveyor Paver 7-65...

  • Page 237: Screed Heated Edge Endgate Option (Left)

    Illustrated Parts List SCREED HEATED EDGE ENDGATE OPTION (LEFT) 9,10,11 11,12,13 Figure 7-30. Screed Heated Edge Endgate Option (Left) 7-66 LeeBoy 8616B Conveyor Paver...
  • Page 238 Capscrew, Hex Head, ,3/8-16 x 0 75 302-6 Washer, Lock, 3/8” 300-6 Washer, Flat, 3/8” 100-6-16-16-5F Capscrew, Hex Head, 3/8-16 x 1 204-6-16-5 Nut, Lock, Stover, 3/8-16 855579 Shaft, Endgate Mount 1011235 Tube, Endgate Adjustment Spacer 870276 Hand Grip, Drive Lever LeeBoy 8616B Conveyor Paver 7-67...

  • Page 239: Screed Pull Arm (Left) Assembly

    Illustrated Parts List SCREED PULL ARM (LEFT) ASSEMBLY Figure 7-31. Screed Pull Arm Assembly (Left) 7-68 LeeBoy 8616B Conveyor Paver...
  • Page 240 Seal Kit, Hydraulic Cylinder, 2 00 x 1 00 Not Shown 982249 Switch, Push Button 1008928 Weldment, Screed Control Box 1007346 Decal, Screen Control Box 851436SRV Cylinder, Hydraulic 2 00 x 12 00 x 1 00 Rod LeeBoy 8616B Conveyor Paver 7-69...

  • Page 241: Screed Pull Arm (Right) Assembly

    Illustrated Parts List SCREED PULL ARM (RIGHT) ASSEMBLY Figure 7-32. Screed Pull Arm Assembly (Right) 7-70 LeeBoy 8616B Conveyor Paver...
  • Page 242 Seal Kit, Hydraulic Cylinder, 2 00 x 1 00 Not Shown 1008917 Tube, Screed Box Pivot 1008928 Weldment, Screed Control Box 1007346 Decal, Screen Control Box 851436SRV Cylinder, Hydraulic 2 00 x 12 00 x 1 00 Rod LeeBoy 8616B Conveyor Paver 7-71...

  • Page 243: Screed Thickness Adjuster Assembly

    Illustrated Parts List SCREED THICKNESS ADJUSTER ASSEMBLY Figure 7-33. Screed Thickness Adjuster Assembly 7-72 LeeBoy 8616B Conveyor Paver...
  • Page 244 Nut, Lock, Stover, 1/4-20 81212 Nut, Hex, M12 x 1 75 118-5 Washer, Lock, 1/2” 95998936 3/4 Hex Locknut 301-12 Washer, Flat, 3/4” 1007677-01 Decal, Thicker/Thinner 20986741 Blaw Knox Kit Replaces #4 20986170 Blaw Knox Kit Replaces #17 LeeBoy 8616B Conveyor Paver 7-73...

  • Page 245: Electric Heat Control Assembly (Standard)

    Illustrated Parts List ELECTRIC HEAT CONTROL ASSEMBLY (STANDARD) Figure 7-34. Electric Heat Control Assembly (Standard) 7-74 LeeBoy 8616B Conveyor Paver...
  • Page 246 Enclosure, Electric Heat w/Holes 31983 Light, Red, 50 Hole 851391 Switch, Toggle, 2-Position 982249 Switch, Push Button 985142 Timer, Electric 985138-04 Block, Terminal 1009228 Circuit Breaker, 10 Amp 985143 Decal, Electric Heat Control Box (Standard) LeeBoy 8616B Conveyor Paver 7-75...

  • Page 247: Screed Heat Control Box W/Heated Endgates (Option)

    Illustrated Parts List SCREED HEAT CONTROL BOX W/HEATED ENDGATES (OPTION) Figure 7-35. Screed Heat Control Box w/Heated Endgates (Optional) 7-76 LeeBoy 8616B Conveyor Paver...
  • Page 248 Enclosure, Electric Heat w/Heated Endgates 31983 Light, Red, 50 Hole 851391 Switch, Toggle, 2-Position 982249 Switch, Push Button 985142 Timer, Electric 985138-04 Block, Terminal 1009228 Circuit Breaker, 10 Amp 72086 Switch, Toggle, 2-Position 1011180 Decal, Heat Control Box, Endgates LeeBoy 8616B Conveyor Paver 7-77...

  • Page 249: Screed Heat Control Box, 110 Vac (Option)

    Illustrated Parts List SCREED HEAT CONTROL BOX, 110 VAC (OPTION) Figure 7-36. Screed Heat Control Box, 110 VAC (Optional) 7-78 LeeBoy 8616B Conveyor Paver...
  • Page 250 Light, Red, Dash, 0 50 Hole 851090624 Switch, Toggle, 2-Position 982249 Switch, Push Button 985142 Timer, Electric, 0 06-60 Minutes 985138-04 Block, Terminal 851391 Switch, Toggle, 2-Position 1007302 Decal, Electric Heat Control Box, 110 VAC 1008924SRV 110-Outlet Option (Not Shown) LeeBoy 8616B Conveyor Paver 7-79...

  • Page 251: Screed Optional Components

    Illustrated Parts List SCREED OPTIONAL COMPONENTS 26,27 22,23 24,25 Figure 7-37. Screed Optional Components 7-80 LeeBoy 8616B Conveyor Paver...
  • Page 252 Part of GRP 1007211 1008625 Hose Kit Part of GRP 1007211 1013563 Assembly, Screed Extension (Right), 12” 1013573 Assembly, Screed Extension (Left, 12” 985699-05 Hose Kit, Generator Screed Line Not Shown 1013843 Harness, 12” Extension Not Shown LeeBoy 8616B Conveyor Paver 7-81...

  • Page 253: Paver Leveling Ski, 20 Feet (Option)

    Illustrated Parts List PAVER LEVELING SKI, 20 FEET (OPTION) 5,6,7 Figure 7-38 Paver Leveling Ski, 20 Feet 7-82 LeeBoy 8616B Conveyor Paver...
  • Page 254 Weldment, Front Slide Bar Housing Right Side 851242SRV Bar, Adjustable Slide 920070 Thumb Screw, 3/8-16 x 1 00 851241RSRV Weldment, Rear Slide Bar Housing Right Side 851241LSRV Weldment, Rear Slide Bar Housing Left Side 985191SRV Ski, 20’, Rear LeeBoy 8616B Conveyor Paver 7-83...

  • Page 255: Paver Leveling Ski, 30 - 40 Feet (Option)

    Illustrated Parts List PAVER LEVELING SKI, 30 - 40 FEET (OPTION) 6,7,8 Figure 7-39 Paver Leveling Ski, 30-40 Feet 7-84 LeeBoy 8616B Conveyor Paver...
  • Page 256 1002305SRV Weldment, Adjustable Slide Bar 920070 Thumb Screw, 3/8-16 x 1 00 851241RSRV Weldment, Rear Slide Bar Housing Right Side 851241LSRV Weldment, Rear Slide Bar Housing Left Side 1002301SRV Weldment, Ski Support Rear Arm, 40’ LeeBoy 8616B Conveyor Paver 7-85...

  • Page 257: Topcon P-32 Control Kit (Option)

    Illustrated Parts List TOPCON P-32 CONTROL KIT (OPTION) Figure 7-40. Paver Leveling Control (Topcon) System 5 7-86 LeeBoy 8616B Conveyor Paver...
  • Page 258 Capscrew, Hex Head, 0 625-11 x 4 00 GR8 983414-09 Assembly Bracket 1008955SRV Topcon System Dual Grade Does not include 6, 7 1008954SRV Topcon System 5, Dual Grade & Slope Includes All 1010499-03 Carrying Case, GC-35 Control Box Not Shown LeeBoy 8616B Conveyor Paver 7-87...

  • Page 259: Truck Hitch Assembly (Option)

    Illustrated Parts List TRUCK HITCH ASSEMBLY (OPTION) Figure 7-41. Truck Hitch Assembly 7-88 LeeBoy 8616B Conveyor Paver...
  • Page 260 Capscrew, Hex Head, 0 375-16 x 0 75 118-3 Washer, Flat, 0 375 930070 Truck Hitch Extension 930070-01 Seal Kit, Hydraulic Cylinder Not Shown 80338 Pin, Cotter 210060 Pin, Clevis 982178SRV Weldment, Truck Hitch 980440-04 Valve Assembly, Multifunction Not Shown LeeBoy 8616B Conveyor Paver 7-89...

  • Page 261: Alphabetical Parts Index

    Assembly, Crown & Valley, Rear 980182 7-19 Assembly, Crown & Valley, Rear 980182 7-37 Assembly, Electric Heat Control Panel 1011311 7-27 Assembly, Electric Heat Control Panel 1011311 7-28 Assembly, Endgate, Left 1006443SRV 7-25 Assembly, Endgate, Right 1006560SRV 7-26 7-90 LeeBoy 8616B Conveyor Paver...
  • Page 262 1008758 7-19 Assembly, Vandalism Cover 1007339 7-16 Assembly, Vertical Lift Adjuster 1006390 7-23 Assembly, Vertical Lift Adjuster 1006390 7-24 Assembly, Vibrator, Left 1008449SRV 7-21 Assembly, Vibrator, Right 1008448SRV 7-21 Auger Flight, Left, 12” 981700L 7-18 LeeBoy 8616B Conveyor Paver 7-91...
  • Page 263 Bearing, Auger 1007267 7-18 Bearing, Insert, 1 50 850130 Bearing, Insert, 1 50 850130 Bearing, Insert, 1 50 850130 Bearing, Radial Ball, 1 50 930050 7-41 Bearing, Roller 1 1/4” 810110 7-33 Belt, Fan 1009253-20 7-92 LeeBoy 8616B Conveyor Paver...
  • Page 264 Cap, Adjuster Handle 1006434 7-33 Cap, Fuel 982033 Cap, Radiator, 13 5 psi, 2 25” Neck 1002184-04 Capacitor, Generator, 20 uF 1002146 7-11 Capacitor, Generator, 25 uF 1002147 7-11 Capacitor, Generator, 30 uF 1002148 7-11 LeeBoy 8616B Conveyor Paver 7-93...
  • Page 265 Capscrew, Hex Head, 0 437-14 x 0 75 102-303-1A 7-25 Capscrew, Hex Head, 0 437-14 X 1 00 102-305-1A 7-19 Capscrew, Hex Head, 0 437-14 x 1 50 102-307-1A 7-23 Capscrew, Hex Head, 0 437-14 x 1 50 102-307-1A 7-24 7-94 LeeBoy 8616B Conveyor Paver...
  • Page 266 Capscrew, Hex Head, 5/8-11 x 2 100-10-11-32-5 7-15 Capscrew, Hex Head, 5/8-11 x 3 25 100-10-11-52-5 Capscrew, Hex Head, 625-11 x 300 100-613-1A Capscrew, Hex Head, M12 x 1 75 x 60 100-M12-1 75-60-10 9 LeeBoy 8616B Conveyor Paver 7-95...
  • Page 267 983644-01 7-10 Coil, 12VDC SV08 1006953-15 7-10 Coil, 4303212 1005963-07 7-10 Collar, Auger Shaft End 851645SRV 7-18 Collar, Power Crown Locking 1000798 7-37 Complete Auger Assembly, Left 1007304SRV 7-18 Complete Auger Assembly, Right 1007305SRV 7-18 7-96 LeeBoy 8616B Conveyor Paver...
  • Page 268 Cutoff Assembly, Right 1006666SRV 7-18 Cylinder Hydraulic, Toe Point 981503 7-32 Cylinder, Hydraulic 2 00 x 12 00 x 1 00 Rod 851436SRV 7-31 Cylinder, Hydraulic 2 00 x 12 00 x 1 00 Rod 851436SRV 7-32 LeeBoy 8616B Conveyor Paver 7-97...
  • Page 269 Enclosure, Electric Heat w/Holes 1010397-01 7-34 End Cap, Auger Shaft 851647 7-18 Engine Mount, Rear 988673-14 Engine, Kubota, Tier 4i, 99 HP 1009384 Engine, Kubota, Tier 4i, 99 HP 1009384 Extension Vibrator 1008070SRV 7-37 Fan Guard 1009384-11 7-98 LeeBoy 8616B Conveyor Paver...
  • Page 270 Fuse, 5 Amp 36746 7-17 Gasket, Condulet Box, 3/4” 920238-4 7-37 Gauge, Sight Level/Temp, Hydraulic Oil 500070 Gauge, Sight Level/Temp, Hydraulic Oil 500070 GC-35 Control Box 1010499-08 7-40 Gear Motor, Hydraulic 1009133 Gear, Motor, Hydraulic 1009133 LeeBoy 8616B Conveyor Paver 7-99...
  • Page 271 Hose Kit 1008625 7-37 Hose Kit, Generator Screed Line 985699 05 7-37 Hose Reel, Machine Washdown 920200 7-15 Hose, Pump to Hose Reel, 5’ 6352 7-15 14/15 Hose, Radiator, Lower 1001166-15 Hose, Radiator, Upper 986537-21 7-100 LeeBoy 8616B Conveyor Paver...
  • Page 272 Light Indicator, Red 1009253-07 Light Indicator, Red 1009253-07 Light, Led Circular 1012563 7-13 Light, Led Circular 1012563 7-32 Light, LED, Circular 1012563 7-31 Light, Red, 50 Hole 31983 7-34 Light, Red, 50 Hole 31983 7-35 LeeBoy 8616B Conveyor Paver 7-101...
  • Page 273 Mount, Sonic Sensor 1008905 7-26 Mount, Sonic Sensor 1008905 7-27 Mount, Sonic Sensor 1008905 7-28 Mount, Sonic Sensor 1008905 7-29 Mount, Sonic Sensor 1008905 7-30 Mount, Spraydown Pump, Facet 1011781 7-15 Mounting Plate 1009253-30 Mounting Plate 1009253-30 7-102 LeeBoy 8616B Conveyor Paver...
  • Page 274 Nut, Hex, M12 x 1 75 81212 7-33 Nut, Hex,3 /8-16 200-6-16-5 7-28 Nut, Lock, 0 625-11 143-7 Nut, Lock, Stover, 1/4-20 204-4-20-5 7-33 Nut, Lock, Stover, 3/8-16 204-6-16-5 7-27 Nut, Lock, Stover, 3/8-16 204-6-16-5 7-28 LeeBoy 8616B Conveyor Paver 7-103...
  • Page 275 Plate, Auger Back Wear Plate, Right 1007069 7-18 Plate, Breather Cover, Left 1010580 7-14 Plate, Breather Cover, Right 1010581 7-14 Plate, Conveyor Adjustment Clamp 1007051 Plate, Conveyor Mount 851483SRV Plate, Dash Pin Lock 1007333 7-16 Plate, Enclosure Mount 1007263 7-16 7-104 LeeBoy 8616B Conveyor Paver...
  • Page 276 1006952 Pump, Spray Down Facet 1011738 Pump, Spray Down, Facet 1011738 7-15 Radiator Brace 1009384-17 Radiator Brace 1009384-17 Radiator Bracket 1009384-06 Radiator Support Bracket 1009384-18 Radiator, Cooler Assembly 988673-13 Rail, Dash Slide w/Holes 1007332 7-16 LeeBoy 8616B Conveyor Paver 7-105...
  • Page 277 Seal Kit, Hydraulic Cylinder, 2 00 x 1 00 910145-01 7-31 Seal Kit, Hydraulic Cylinder, 2 00 x 1 00 910145-01 7-32 Seal Kit, Toe Point 981503-01 7-31 Seal Kit, Toe Point 981503-01 7-32 Seat Assembly, White, w/Armrest 360010 Sensor, Auger 980540 7-25 7-106 LeeBoy 8616B Conveyor Paver...
  • Page 278 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-01 Solenoid Valve 983643-04 Solenoid Valve 987220-06 Sonic Tracker II 1010499-06 7-40 LeeBoy 8616B Conveyor Paver 7-107...
  • Page 279 Switch, Toggle, 2-Position 851391 7-36 Switch, Toggle, 2-Position 72884 7-37 Switch, Toggle, 2-Position 851391 7-17 Switch, Toggle, 3-Position 851392 7-17 Switch, Toggle, 3-Position 851090613 7-17 Switch, Toggle, 3-Position 851392 7-31 Switch, Toggle, 3-Position 851392 7-32 7-108 LeeBoy 8616B Conveyor Paver...
  • Page 280 Tube, Arm Inner Roller Stop 980441 7-32 Tube, Dash Inner Support 854694 7-16 Tube, Dash Outer Support 854695 7-16 Tube, Dash Support 854693 7-16 Tube, Dash Support 854693 7-16 Tube, Element, Wire Routing 1011491 7-27 LeeBoy 8616B Conveyor Paver 7-109...
  • Page 281 Washer, Fender, 3/8” 981511 Washer, Fender, 3/8” 981511 Washer, Flat 3/8” 300-6 7-27 Washer, Flat, 625 80694 7-18 Washer, Flat, 0 313 119-2 7-18 Washer, Flat, 0 375 300-6 7-18 Washer, Flat, 0 375 118-3 7-41 7-110 LeeBoy 8616B Conveyor Paver...
  • Page 282 Washer, Lock, 0 375 118-3 7-23 Washer, Lock, 0 375 118-3 7-23 Washer, Lock, 0 375 118-3 7-23 Washer, Lock, 0 375 118-3 7-24 Washer, Lock, 0 375 118-3 7-24 Washer, Lock, 0 375 118-3 7-24 LeeBoy 8616B Conveyor Paver 7-111...
  • Page 283 Washer, Lock, High-Collar 307-8 Washer, Screed Swivel Mount 240391 Water Tight Conn, 1/2 x 1/2 3200DI 7-13 Water Tight Connector, 3/4” x 3/4” 3400DI 7-37 Wearplate, 1/2 Wear Plate w/Studs 1008056SRV 7-19 Weatherproof Outlet Box 1006179 7-13 7-112 LeeBoy 8616B Conveyor Paver...
  • Page 284 Weldment, Rear Slide Bar Housing (Left) 851241LSRV 7-39 Weldment, Rear Slide Bar Housing (Right) 851241RSRV 7-39 Weldment, Right Cover, Fuel Tank 1008893 7-13 Weldment, Rod, Guide Bar 1008727 Weldment, Screed Control Box 1008928 7-31 Weldment, Screed Control Box 1008928 7-32 LeeBoy 8616B Conveyor Paver 7-113...
  • Page 285 Weldment, Thickness Adjuster Handle 1011375 7-33 Weldment, Truck Hitch 982178SRV 7-41 Weldment, Upper Cover w/Deflectors, Left 1011508 7-13 Wheel, 45mm, V-Guide 1007266 7-16 Wing Nut, 3/8-16 212-6-16 7-39 Wiring Kit 1011315 7-27 Wiring Kit 1011315 7-28 7-114 LeeBoy 8616B Conveyor Paver...
  • Page 287 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com 1008601-02 Printed in the U.S.A.

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