LeeBoy 8515D Manuals

LeeBoy 8515D Manuals

Manuals and User Guides for LeeBoy 8515D. We have 1 LeeBoy 8515D manual available for free PDF download: Operation, Service & Parts Manual

LeeBoy 8515D Operation, Service & Parts Manual

LeeBoy 8515D Operation, Service & Parts Manual (398 pages)

CONVEYOR PAVER

Brand: LeeBoy | Category: Accessories | Size: 19.8 MB

Table of Contents

Table of Contents
5
Safety Precautions
18
Machine Precautions
21
- Hot Material Precautions
  21
- Hydraulic Systems Precautions
  21
- Refueling Precautions
  22
- Battery Precautions
  22
- Starting and Stopping Precautions
  22
- Parking Precautions
  22
- Operating Precautions
  22
- Poor Visibility
  23
- Storage Precautions
  23
- Maintenance Precautions
  23
Safety Decals
24
Limited Warranty Policy
28
Contact Information
29
Specification Charts
30
Torque Specifications
33
- Standard Inch Fasteners
  33
- Metric Fasteners
  34
- Hydraulic Fittings
  34
- Determining Proper Torque
  35
Component Location

39
- Component Location
  40
- Components Overview
  41
  - Hydraulic System
    41
  - Hopper and Conveyors
    41
  - Augers
    42
  - Operator Platform
    42
  - Screed
    42
  - Electrical System
    42
  - Standard Equipment/Options
    42
- Machine Overview
  43
- Left Control Panel
  44
- Right Control Panel
  46
- Center Control Panel
  48
- Steering and Speed Control Box
  49
- Screed Controls
  50
- Burner Controls
  51
  - Propane Tank Controls
    51
- Steering Wheel (Option)
  52
- Electric Heat (Option)
  52
Operation

53
- General Information
  55
- Receiving the Machine
  55
  - Initial and Daily Inspection
    55
  - Operation
    55
- Start-Up Procedure
  56
- Stopping the Engine
  56
- DPF Regeneration (REGEN)
  56
- PV480 Powerview Display
  57
  - Gauge Screen
    57
  - Set Points and Throttle Speed
    57
  - Soft Keys (Buttons)
    58
  - Status Icons
    59
  - Main Menu
    60
  - Gauges
    60
  - Diagnostics
    61
  - System Info
    62
  - User Settings
    64
  - Regeneration Messages
    66
- Messages, Cautions, Warnings
  69
- Driving the Paver
  70
  - Operator Control Station
    70
  - Steering and Speed Control
    70
- Paver Operation
  71
  - Spray down
    71
  - Heating the Screed
    72
  - Hopper Wings
    74
  - Conveyors
    75
  - Hydraulic Cut-Off Gates
    75
  - Electric Flight Screw
    76
  - Set the Screed Extension, Flight Screw and Endgate
    76
  - Sonic Auger Sensor
    78
- Starting to Pave
  79
  - Basic Paving
    79
  - Setting the Crown
    80
  - Mat Texture Adjustment
    81
  - 815HD Screed Extension Double Adjustment (Option)
    82
- Unloading and Loading
  82
  - Unloading
    82
  - Loading
    83
  - Tie-Down Procedure
    83
- Optional Components
  84
  - Auger Extensions Option
    84
  - Umbrella Option
    84
  - Screed Sloping Extensions
    84
  - Steering Wheel Option
    84
  - Roll-Up Curb Attachments
    84
  - Truck Hitch Attachment Option
    85
  - Electric Screed Options
    85
  - Topcon® Sonic and Dual Grade Control
    86
  - Rubber or Steel Track Options
    86
  - 815HD (Heavy Duty) Electric Screed
    86
Maintenance

89
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

91
- Maintenance Schedule
  91
- Routine Maintenance
  93
- Maintenance Adjustments
  96
- Engine Maintenance
  100
  - Check Engine Lubrication Oil
    100
  - Change Engine Oil and Filter
    101
  - Change Air Filter
    101
- Fuel System
  102
  - Fuel Tank
    102
  - Change Fuel Filter
    102
  - Water Separator
    103
- Hydraulic System
  104
  - Check Hydraulic Oil
    104
  - Change Hydraulic Oil and Filter
    104
- Electrical System
  105
  - Battery Servicing
    106
  - Alternator
    106
- Screed Electric Heat (Option)
  107
  - Screed Electric Heat Elements
    107
  - Schematics
    107
- Element Resistance Testing
  108
- Heating Elements
  108
- Generator Voltage Testing
  109
- Generator Capacitor
  110
- Replacement Procedures
  110
  - Front Idler
    110
  - Track Tension Cylinder
    111
  - Track Rollers
    111
  - Track Sprocket (Steel or Poly)
    111
  - Rubber Track (Option)
    112
  - Rear Conveyor Shaft, Bearings and Sprockets
    112
  - Conveyor Drive Motors
    113
  - Auger and Inner Bearings
    113
  - Auger Motors
    114
  - Main Screed Wear Plate
    115
  - Screed Extension Wear Plate
    116
  - Torque Hub
    117
  - Two-Speed Hydraulic Motors
    118
  - Conveyor Switch Replacement
    119
- Weldment
  119
- Troubleshooting
  120
  - Plus One
    120
  - Test Ports
    121
  - PV480 Digital Display
    121
  - Troubleshooting Chart
    123
- PV480 Diagnostic Trouble Code (DTC) Chart
  126
- Electrical System (1 of 11)
  137
- Electrical System (2 of 11)
  139
- Electrical System (3 of 11)
  141
- Electrical System (4 of 11)
  143
- Electrical System (5 of 11)
  145
- Electrical System (6 of 11)
  147
- Electrical System (7 of 11)
  149
- Electrical System (8 of 11)
  151
- Electrical System (9 of 11)
  153
- Electrical System (10 of 11)
  155
- Electrical System (11 of 11)
  157
- Lower Control, Sloping (Left)
  159
- Lower Control, Sloping (Right)
  161
- Lower Control, Non-Sloping (Left)
  163
- Lower Control, Non-Sloping (Right)
  165
- Auxilliary Harness
  167
- Generator Control to Bulkhead Harness
  169
- Bulkhead to Generator Harness
  171
- Electric Steering Cord, 4 Feet
  173
- Dash Assembly (1 of 5)
  175
- Dash Assembly (2 of 5)
  177
- Dash Assembly (3 of 5)
  179
- Dash Assembly (4 of 5)
  181
- Dash Assembly (5 of 5)
  183
- Gauge Panel (1 of 2)
  185
- Gauge Panel (2 of 2)
  187
- Plus One Harness (1 of 2)
  189
- Plus One Harness (2 of 2)
  191
- Ultrasonic Power Harness
  193
- Steering Wheel Box (Option)
  195
- Dual Joystick Control Box (Option)
  197
- Electric Heat Control (Option)
  199
- Electric Heat Control - Heated Endgates (Option)
  201
- Hydraulic Schematic (1 of 4)
  203
- Hydraulic Schematic (2 of 4)
  205
- Hydraulic Schematic (3 of 4)
  207
- Hydraulic Schematic (4 of 4)
  209
Illustrated Parts List

211

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