LeeBoy 8616 Manuals

LeeBoy 8616 Manuals

Manuals and User Guides for LeeBoy 8616. We have 1 LeeBoy 8616 manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 8616 Operation, Service And Parts Manual

LeeBoy 8616 Operation, Service And Parts Manual (254 pages)

Conveyor Paver

Brand: LeeBoy | Category: Construction Equipment | Size: 24.55 MB

Table of Contents

Table of Contents
5
Table of Contents
6
Introduction
11
- Introduction
  12
- Safety
  13
- Safety Precautions
  15
- Safety Label Locations
  18
- Limited Warranty Policy
  20
- Warranty
  20
- Limitations
  20
- Items Not Covered
  21
- Other Limitations
  21
- Contact Information
  22
- Record of Ownership
  22
- Nameplate
  22
Specifications
23
- Engine
  24
- General Information
  24
- Hopper
  24
- Hydraulic System
  24
- Major Components
  24
- Operator Platform
  24
- Torque Hubs
  24
- Electrical System
  25
- Screed
  25
- Specifications
  26
- Dimensions
  29
- Metric Fasteners
  30
- Torque Specs
  30
- Inch Fasteners
  31
- Full Torque Nut Coupling Installation
  32
- Hydraulic Fittings
  32
- Component Location
  37
- 8616 Conveyor Paver
  38
- Location of Operation Panels and Controls
  38
- 8616 Conveyor Paver (Continued)
  40
- Control Panel
  42
- Control Panel (Continued)
  44
- Electronic Steering and Speed Control Box - Dual Joystick
  46
- Electronic Steering and Speed Control Box - Dual Joystick (Cont.)
  48
- Electric Screed Operation Controls
  50
- Screed Operator Control Box
  52
- Operation
  55
- General Information
  57
- Safety
  57
- Description of Operation
  58
- Display Unit
  58
Operation
59
- Pre-Start Inspection and Preparation
  61
- Starting the Engine
  61
- Operation
  61
- Activating and Deactivating Operator Control Station
  62
- Paver Driving Instructions
  62
- Paver Operation
  64
- Conveyor Operation
  65
- Hydraulic Cutoff Gates Operation
  66
- Sonic Augers Operation
  67
- Sonic Auger Sensor Adjustment
  68
- Auger Extensions
  68
- Spray down
  69
- Electric Heating Controls
  69
- Starting to Pave
  71
- Setting Screed to Pave
  72
- Setting Screed Endgates
  74
- Setting Screed Extensions
  75
- Mat Texture Adjustment
  75
- Unloading and Loading
  76
- Unloading
  76
- Loading
  76
- Generator Overview
  77
- Heating Elements
  81
- Umbrella (Option)
  82
- Truck Hitch Attachment (Option)
  82
Maintenance
83
- Lubrication Chart
  86
- Maintenance Schedule
  88
- 10-Hour or Daily Routine Maintenance
  89
- Hour (Initial) or Weekly Routine Maintenance
  90
- 250-Hour or Quarterly Routine Maintenance
  91
- 500-Hour or Semi-Annual Routine Maintenance
  91
- 1000-Hour or Annual Routine Maintenance
  91
- Maintenance Adjustments
  91
- Conveyor Flight Chain Adjustment
  91
- Automatic Track Adjustment
  92
- Conveyor Paddle Adjustment
  92
- Conveyor Drive Chain Adjustment
  93
- Torque Hub Lubrication
  93
- Auger Drive Chain Adjustment
  94
- Track Tension Pressure
  94
- Track Tension Adjustment
  95
- Track Tension Release Adjustment
  95
- Screed Extension Top Guide Adjustment
  96
- Battery Servicing
  96
- Generator Voltage Testing
  98
- Generator Speed Tuning
  98
- Generator Capacitor Replacement
  99
- Testing Element Relays
  99
- Element Resistance Testing
  100
- Engine Maintenance
  101
- General Information
  101
- Engine Lubrication Oil
  101
- Changing the Engine Lubrication Oil Filter
  102
- Fuel System
  102
- Fuel Tank
  102
- Engine Fuel Filters
  103
- Engine Air Filter
  103
- Hydraulic System
  104
- Checking the Hydraulic Oil Level
  104
- Changing the Hydraulic Oil
  105
- Changing the Hydraulic Oil Strainer
  105
- Removal and Installation Procedures
  106
- Track Sprocket Replacement
  107
- Front Idler or Bushing Replacement
  107
- Rear Conveyor Shaft, Bearings, and Sprockets Replacement
  108
- Front Conveyor Shaft, Bearings, and Sprockets Replacement
  109
- Conveyor Wear Plate Replacement
  109
- Conveyor Drive Motor Replacement
  110
- Replacing Auger Motor
  111
- Rear Hopper Wing Cylinders Replacement
  112
- Replacing Screed Extension Wear Plates
  113
- Replacing Screed Main Wear Plates
  115
- Safety Label Installation
  116
- Troubleshooting
  117
- Troubleshooting Chart
  118
- Plus One Faults
  121
Schematics
123
- Schematics
  125
- Harness, Main (Sheet 1)
  125
- Harness, Main (Sheet 2)
  127
- Harness, Main (Sheet 3)
  129
- Harness, Main (Sheet 4)
  131
- Harness, Main (Sheet 5)
  133
- Harness, Main (Sheet 6)
  135
- Harness, Main (Sheet 7)
  137
- Harness, Main (Sheet 8)
  139
- Harness, Manifold
  141
- Harness, Manifold Front
  143
- Harness, Jumper 47Pin Dash to Pedestal
  145
- Harness, Jumper 31Pin Dash to Pedestal
  147
- Control Box
  149
- Screed Control Box RH
  151
- Screed Control Box LH
  153
- Screed Heat Box Schematic
  155
- Screed Heat Box with 110VAC Schematic
  157
- Hydraulic Schematic
  159
Illustrated Parts List (IPL)
161
- Quick Reference Guide - Filters
  163
- Track Assembly - Poly Pads LH
  164
- Track Assembly - Tension and Propel LH
  166
- Conveyor Assembly
  168
- Pushbar Assembly
  170
- Truck Hitch Assembly
  172
- Drive Conveyor
  174
- Engine Components - Kubota
  176
- Engine Components (Cont.)
  178
- Tanks
  180
- Hydraulic Components
  182
- Hydraulic Components (Cont.)
  184
- Secondary Valve
  186
- Main Valve and Spray down
  188
- Hopper Wings
  190
- Hoods and Covers
  192
- Dash Assembly
  194
- Dash Control Box Assembly
  196
- Rear Auger Assembly
  198
- Rear Auger Assembly (Cont.)
  200
- Screed Overview Assembly
  202
- Screed Frame Assembly - Electric
  204
- Walk Board Assembly
  206
- Screed Vibrator Assembly
  208
- Screed Slide Plate
  210
- Screed Extension LH Assembly
  212
- Screed Extension RH Assembly
  214
- Screed Endgate LH Assembly
  216
- Screed Endgate RH Assembly
  218
- Screed Pull Arm LH Assembly
  220
- Screed Pull Arm RH Assembly
  222
- Screed Heat Control Box
  224
- Screed Optional Components
  226
- Generator
  228
- Paver Leveling 20'-40' Ski
  230
- Paver Leveling Control (TOPCON) System 5
  232
- Alphabetical Parts Index
  234

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